30W Reliable Railway DC-DC Converter. RSD-30 series. (reinforced isolation)

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Transcription:

(reinforced isolation)

SPECIFICATION MODEL OUTPUT INPUT PROTECTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER RIPPLE & NOISE (max.) Note.2 70mVp-p 70mVp-p 60mVp-p 50mVp-p 70mVp-p 70mVp-p VOLTAGE TOLERANCE Note.3 LINE REGULATION REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE CONTINUOUS 9 ~ 36VDC (Typ.) DC CURRENT (Typ.) INRUSH CURRENT (Typ.) OVER OVER VOLTAGE WORKING TEMP. WORKING HUMIDITY STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY MTBF DIMENSION PACKING RSD-30G-3.3 RSD-30G-5 RSD-30G-12 RSD-30G-24 RSD-30L-3.3 RSD-30L-5 RSD-30L-12 RSD-30L-24 3.3V 5V 12V 24V 3.3V 5V 12V 24V 6A 6A 2.5A 1.25A 6A 6A 2.5A 1.25A 0 ~ 6A 0 ~ 6A 0 ~ 2.5A 0 ~ 1.25A 0 ~ 6A 0 ~ 6A 0 ~ 2.5A 0 ~ 1.25A 19.8W 30W 30W 30W 19.8W 30W 105 ~ 135% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed Protection type : Shut down o/p voltage, re-power on to recover -40 ~ +55 (no derating) ; +70 @ 60% load by free air convection ; +70 (no derating with external base plate) 5 ~ 95% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing ± 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes ; Mounting : compliance to IEC61373 Meet IEC60950-1 (LVD) -O/P:4KVDC -FG:2.5KVDC O/P-FG:2.5KVDC -O/P, -FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Parameter 396.9K hrs min. MIL-HDBK-217F (25 ) 113*60*25mm (L*W*H) 0.25Kg; 56pcs/15Kg/0.83CUFT 30W 60mVp-p 30W 50mVp-p ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±0.5% ±0.5% ±0.3% ±0.2% ±0.5% ±0.5% ±0.3% ±0.2% ±0.5% ±0.5% ±0.3% ±0.2% ±0.5% ±0.5% ±0.3% ±0.2% 120ms, 85ms at full load G type comply with S1 level(3ms) @ full load,s2 level(10ms) @ load; L type comply with S2 level( 10ms) @full load 85% 1.1A/24V 20A/24VDC 1.5A/24V 86.5% 89% 86% 90% 91% 3.8 ~ 4.5V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V 3.8 ~ 4.5V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V Conducted Radiated Harmonic Current Voltage Flicker Parameter ESD Radiated Field EFT / Burst Surge Conducted EN55032 EN55032 EN6100-3-2 EN6100-3-3 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 18 ~ 72VDC 0.52A/48V 20A/48VDC 0.8A/48V Test Level / Note Test Level / Note RAILWAY STANDARD Compliance to EN45545-2 for fire protection ; Meet EN50155 / IEC60571 including IEC61373 for shock & vibration, EN50121-3-2 for EMC Class A Class B Class A ----- Level 3, ± 8KV air ; Level 3, ± 6KV contact Level X Level 3, 2KV at power Level 4, 2KV at signal Level 3,1KV Line-Line, Level 3, 2KV Line-Earth Level 3 NOTE

SPECIFICATION MODEL OUTPUT INPUT PROTECTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER RIPPLE & NOISE (max.) Note.2 70mVp-p VOLTAGE TOLERANCE Note.3 LINE REGULATION REGULATION SETUP, RISE TIME (Typ.) DC CURRENT (Typ.) INRUSH CURRENT (Typ.) OVER OVER VOLTAGE WORKING TEMP. WORKING HUMIDITY STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY MTBF DIMENSION PACKING 120ms, 85ms at full load HOLD UP TIME (Typ.) H -type comply with S2 level (10ms) @ full load VOLTAGE RANGE CONTINUOUS RAILWAY STANDARD RSD-30H-3.3 3.3V 6A 0 ~ 6A 19.8W ±2.0% ±0.5% ±0.5% 40 ~ 160VDC 87% 0.23A/110V 20A/110VDC 105 ~ 135% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed 3.8 ~ 4.5V Protection type : Shut down o/p voltage, re-power on to recover -40 ~ +55 (no derating) ; +70 @ 60% load by free air convection ; +70 (no derating with external base plate) 5 ~ 95% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing ± 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes ; Mounting : compliance to IEC61373 Meet IEC60950-1 (LVD) 396.9K hrs min. MIL-HDBK-217F (25 ) 113*60*25mm (L*W*H) 0.25Kg; 56pcs/15Kg/0.83CUFT RSD-30H-5 RSD-30H-12 RSD-30H-24 5V 12V 24V 6A 2.5A 1.25A 0 ~ 6A 0 ~ 2.5A 0 ~ 1.25A 30W 30W 30W 70mVp-p 60mVp-p 50mVp-p ±2.0% ±2.0% ±2.0% ±0.5% ±0.3% ±0.2% ±0.5% ±0.3% ±0.2% 89% 0.35A/110V -O/P:4KVDC -FG:2.5KVDC O/P-FG:2.5KVDC -O/P, -FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Parameter Conducted EN55032 Radiated EN55032 Harmonic Current Voltage Flicker Parameter ESD Radiated Field EFT / Burst Surge Conducted 89% 89% 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V EN6100-3-2 EN6100-3-3 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Test Level / Note Class A Class B Class A ----- Test Level / Note Level 3, ± 8KV air ; Level 3, ± 6KV contact Level X Level 3, 2KV at power Level 4, 2KV at signal Level 3,1KV Line-Line, Level 3, 2KV Line-Earth Level 3 Compliance to EN45545-2 for fire protection ; Meet EN50155 / IEC60571 including IEC61373 for shock & vibration, EN50121-3-2 for EMC NOTE

Block Diagram fosc : 110KHz EMI FILTER RECTIFIERS & FILTER POWER SWITCHING RECTIFIERS & FILTER +V -V FG O.L.P. PWM CONTROL DETECTION CIRCUIT O.V.P. Input Fuse There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below. Type G L H Fuse Type Time-Lag Time-Lag Time-Lag Reference and Rating CONQUE MST, 6.3A, 250V CONQUE MST, 3.15A, 250V CONQUE MST, 2A, 250V Input Reverse Polarity Protection There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit. Input Range and Transient Ability The series has a wide range input capability. With ± 40% of rated input voltage, it can withstand that for 1 second. Input Under-Voltage Protection If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin, please refer to the cruve below. RSD-30G-24 RSD-30L-24 RSD-30H-24 Vo 30 Vo 30 Vo 30 25 25 25 20 20 20 15 Turn On 15 Turn On 15 Turn On 10 Turn Off 10 Turn Off 10 Turn Off 5 5 5 6.3 8.3 12.3 16.3 25.5 37 0 Vin 0 Vin 0 Vin 6 8 10 12 14 16 12 16 20 24 28 32 24 32 40 48 56 Inrush Current Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up.

Hold-up Time H type is in compliance with S2 level (10ms), while G and L types are in compliance with S1 level (3ms) at full load output condition. To fulfil the requirements of S2 level (10ms), G types require de-rating their output load to, please refer to the curve diagrams below. 100% 90% 70% 60% 50% 40% 30% 20% 10% 0% RSD-30G-3.3 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME 100% 90% 70% 60% 50% 40% 30% 20% 10% 0% RSD-30G-5 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME RSD-30G-12 RSD-30G-24 100% 90% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME 100% 90% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms TIME

Efficiency vs Load & Vin Curve The efficiency vs load & Vin curves of each model are shown as below. RSD-30G-3.3 RSD-30G-5 RSD-30G-12 24Vdc 36Vdc 9Vdc 24Vdc 36Vdc 9Vdc 24Vdc 36Vdc 9Vdc RSD-30G-24 RSD-30L-3.3 RSD-30L-5 95% 91% 24Vdc 36Vdc 9Vdc 87% 83% 79% 75% 71% 67% 63% 59% 48Vdc 72Vdc 18Vdc 48Vdc 72Vdc 18Vdc 55% RSD-30L-12 RSD-30L-24 RSD-30H-3.3 48Vdc 72Vdc 18Vdc 48Vdc 72Vdc 18Vdc 95% 91% 87% 83% 79% 75% 71% 67% 63% 59% 55% 110Vdc 160Vdc 40Vdc 51% RSD-30H-5 RSD-30H-12 RSD-30H-24 95% 91% 87% 83% 79% 75% 71% 67% 63% 59% 55% 110Vdc 160Vdc 40Vdc 93% 89% 85% 81% 77% 73% 69% 65% 110Vdc 160Vdc 40Vdc 94% 90% 86% 82% 78% 74% 70% 66% 62% 110Vdc 160Vdc 40Vdc 51% 61% 58% Parallel and Series Connection A.Operation in Parallel Since don't have built-in parallel circuit, it can only use external circuits to achieve the redundant operation but not increase the current rating. 1.Add a diode at the positive-output of each power supply (as shown as below), the current rating of the diode should be larger than the maximum output current rating and attached to a suitable heat sink. This is only for redundant use (increase the reliability of the system) and users have to check suitability of the circuit by themselves. EIN PS1 + - D1 RL PS2 + - D2 2.When using S.P.S. in parallel connection, the leakage current will increase at the same time. This could pose as a shock hazard for the user. So please contact the supplier if you have this kind of application. B.Operation in Series RSD-30 can be operated in series. Here are the methods of doing it: 1.Positive and negative terminals are connected as shown as below. According to the connection, you can get the positive and negative output voltages for your loads. + +V E IN PS1 - RL COM + PS2 - RL -V

2.Increase the output voltage (current does not change). Because have no reverse blocking diode in the unit, you should add an external blocking diode to prevent the damage of every unit while starting up. The voltage rating of the external diode should be larger than V1+V2 (as shown as below). E IN + PS1 V1 - + PS2 V2 - D 1 V1+V2 D 2 +V R L -V Overload Protection If the output draw up to 105~135% of its output power rating, the converter will go into overload protection which is constant current mode. After the faulty condition is removed, it will recover automatically. Please refer to the diagram below for the detail operation characteristic. Please note that it's not suitable to operate within the overload region continuously, or it may cause to over temperature and reduce the life of the power supply unit or even damage it. Vo(%) 100 50 Overload region 0 50 100 150 Io(%) Over Voltage Protection The converter shuts off to protect itself when the output voltage drawn exceeds 115~140% of its output rating. It must be repowered on to recover. LED Indicator Equipped with a built-in LED indicator, the converter provides an easy way for users to check its condition through the LED indicator. Green : normal operation; No signal: no power or failure. Derating Curve a.single unit operation If the unit has no iron plate mounted on its bottom, the maximum ambient temperature for the unit will be 55 as operating under full load condition. It requires de-rating output current when ambient temperature is between 55~70, please refer to the de-rating curve as below. 100 80 60 (%) 40 20-40 0 10 20 30 40 50 55 60 70 (HORIZONTAL) AMBIENT TEMPERATURE ( )

Suitable installation methods are shown as below. Since RSD-30 is a semi-potted model, its thermal performances for the following installation methods are similar and share the same derating curve. b.operate with additional iron plate If it is necessary to fulfil the requirements of EN50155 TX level that operate the unit fully-loaded at 70, must be installed onto an iron plate on the bottom. The size of the suggested iron plate is shown as below. In order for optimal thermal performance, the iron plate must have an even & smooth surface and must be firmly mounted at the center of the iron plate. Unit:mm M3*4 360 2 360 The load vs ambient temperature curve is shown as below. 100 80 60 (%) 40 20-40 0 10 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE ( ) Suitable installation methods are shown as below. Since RSD-30 is a semi-potted model, its thermal performances for the following installation methods are similar and share the same derating curve. iron plate

Immunity to Environmental Conditions Test method Test conditions Status Cooling Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40 Dwell Time: 2 hrs/cycle No damage Dry Heat Test EN 50155 section 12.2.4 (Column 2, Class TX) EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) EN 60068-2-2 Temperature: 70 / 85 Duration: 6 hrs / 10min Damp Heat Test, Cyclic Vibration Test Increased Vibration Test Shock Test EN 50155 section 12.2.5 EN 60068-2-30 EN 50155 section 12.2.11 EN 61373 EN 50155 section 12.2.11 EN 61373 EN 50155 section 12.2.11 EN 61373 Temperature: 25 ~55 Humidity: 90%~100% RH Duration: 48 hrs Temperature: 19 Humidity: 65% Duration: 10 mins Temperature: 19 Humidity: 65% Duration: 5 hrs Temperature: 21± 3 Humidity: 65 ± 5% Duration: 30ms*18 Low Temperature Storage Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40 Dwell Time: 16 hrs Salt Mist Test EN 50155 section 12.2.10 (Class ST4) Temperature: 35 ± 2 Duration: 96 hrs EN45545-2 Fire Test Conditions Test Items Items R24 Oxygen index test R25 Glow-wire test R26 Vertical flame test EN 45545-2:2013+A1:2015 EN ISO 4589-2:1996 EN 45545-2:2013+A1:2015 EN 60695-2-11:2000 EN 45545-2:2013+A1:2015 EN 60695-11:2003 Hazard Level HL1 HL2 HL3

Mechanical Specification Case No.253A Unit:mm 25 Side View 113 105 4 4 LED 9.5 1 2 1 O/P 2 9.5 52 60 7.5 3 Top View 4- ψ 3.5 Input Terminal Pin No. Assignment : Output Terminal Pin No. Assignment : Pin No. Assignment Pin No. Assignment 1 DC INPUT V+ 1 DC OUTPUT -V 2 DC INPUT V- 2 DC OUTPUT +V 3 FG

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