Enhanced performance of delayed teleoperator systems operating within nondeterministic environments

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University of Wollongong Research Online University of Wollongong Thesis Collection 1954-2016 University of Wollongong Thesis Collections 2010 Enhanced performance of delayed teleoperator systems operating within nondeterministic environments Laurence Bate University of Wollongong, lbate@uow.edu.au Recommended Citation Bate, Laurence, Enhanced performance of delayed teleoperator systems operating within nondeterministic environments, Doctor of Philosophy thesis, University of Wollongong. School of Electrical, Computer and Telecommunications Engineering, University of Wollongong, 2010. http://ro.uow.edu.au/theses/3163 Research Online is the open access institutional repository for the University of Wollongong. For further information contact the UOW Library: research-pubs@uow.edu.au

ENHANCED PERFORMANCE OF DELAYED TELEOPERATOR SYSTEMS OPERATING WITHIN NONDETERMINISTIC ENVIRONMENTS A thesis submitted in fulfilment of the requirements for the award of the degree DOCTOR OF PHILOSOPHY from UNIVERSITY OF WOLLONGONG by LAURENCE BATE BACHELOR OF ENGINEERING (ELECTRICAL) SCHOOL OF ELECTRICAL, COMPUTER AND TELECOMMUNICATIONS ENGINEERING 2010

THESIS CERTIFICATION I, Laurence Bate, declare that this thesis submitted in fulfilment of the requirements for the award of a Doctor of Philosophy in the School of Electrical, Computer and Telecommunications Engineering, University of Wollongong, is wholly my own work unless otherwise referenced or acknowledged. The document has not been submitted for qualification at any other academic institution. Laurence Bate 30th January 2010 i

ABSTRACT Bilateral force feedback teleoperation provides the operator with an enhanced realtime understanding of the remote slave environment. It is common for an uncompensated delay within a closed loop path to lead to system instability. The control problem becomes significantly more complex when the delay conditions are not foreseeable. A good example of such conditions is when the feedback control loop includes the internet, as in remotely controlled teleoperators. Closed loop bilateral teleoperation via a communications path which has no clearly defined or predictable delay time presents difficulty in maintaining both robust stability and adequate system performance for all delay conditions. In light of this researchers have developed a new transmission line based control law through the introduction of the Wave Variable to enable stable teleoperator systems in the presence of network delays. However wave variables, by their inherent scattering design introduce reflections at the wave junctions. These reflections can prove very disorientating for the operator of a wave based teleoperator. In this research the existing wave variable teleoperator architecture is augmented to establish stable robust bilateral teleoperator operation which minimizes the return wave based reflections, thus facilitating good teleoperator performance characteristics to allow operation in nonlinear environments. ii

The work presented in this thesis results in a new teleoperator architecture which: 1) improves wave based teleoperator transient response for the tasks of position tracking and contact stability without the need for prior knowledge of the remote environment wave reflections; 2) enhances force feedback fidelity, with particular focus on the ability to use the teleoperator in complex nonlinear environments such as stick-slip friction; 3) guarantees stable operation of the teleoperation without prior knowledge of the communications delay. The new delayed bilateral teleoperator architecture is tested by simulations, and experimentally and comprehensively verified on two different teleoperator systems. One of these is a bilateral single degree of freedom teleoperator which consists of Master and Slave manipulators of identical characteristics; the other test bed consists of a Slave manipulator built specifically for non linear stick-slip control experiments. iii

ACKNOWLEDGEMENTS I would like to take this opportunity to express my gratitude to the people around me who have helped me though the challenging times I have under gone during these last few years in order to make my work become a finished product; in particular my supervisor: Professor Chris Cook and my co-supervisor Dr. Zheng Li. iv

TABLE OF CONTENTS THESIS CERTIFICATION...I ABSTRACT... II ACKNOWLEDGEMENTS...IV TABLE OF CONTENTS... 5 LIST OF FIGURES... 9 LIST OF TABLES... 13 CHAPTER 1 : INTRODUCTION... 1 1. 1 BACKGROUND... 1 1. 2 THESIS GOALS... 4 1. 3 OUTLINE OF THE THESIS... 5 CHAPTER 2 : TELEOPERATION REVIEW... 7 2. 1 INTRODUCTION... 7 2. 2 BILATERAL TELEOPERATOR REPRESENTATION... 13 2. 3 DELAYED TELEOPERATION... 16 2. 4 WAVE TELEOPERATION... 18 2. 5 WAVE TELEOPERATION REFLECTIONS... 24 2. 6 IMPEDANCE MATCHING ARCHITECTURES... 28 2.6.1 Impedance Matched Teleoperator At Slave and Master Using Matching Elements... 28 2.6.2 Impedance Matched Teleoperator At Slave Only... 31 2.6.3 Adaptive Impedance Matching... 33 2.6.4 Reflection Cancellation By Prediction Modelling... 35 2. 7 TELEOPERATION OVER THE INTERNET... 40 2. 8 DISCUSSION AND SUMMARY OF THE LITERATURE REVIEW... 42 CHAPTER 3 : MODIFIED VERSION OF THE WAVE EQUATION... 48 3. 1 INTRODUCTION... 48 3. 2 DERIVATION OF TELEGRAPHER S EQUATIONS... 48 3. 3 WAVE VARIABLE DERIVATION... 51 3. 4 WAVE REFLECTION CANCELLATION WITHIN THE WAVE VARIABLE DOMAIN... 55 3. 5 STABILITY ANALYSIS OF THE NEW TELEOPERATOR ARCHITECTURE... 61 5

3.5.1 Stability Analysis Using The Scattering Operator... 61 3.5.2 Stability Analysis Using Power Flow... 64 3.5.3 Stability Analysis For Asymmetric Communications Delays... 65 3.5.4 Stability Analysis For Asymmetric Time Varying Communications Delays... 67 3. 6 CONCLUSIONS... 72 CHAPTER 4 : EXPERIMENTAL EQUIPMENT... 74 4. 1 INTRODUCTION... 74 4. 2 TELEOPERATOR TEST BED... 74 4. 3 CONTROL INTERFACE AND DIGITAL SIGNAL PROCESSING... 76 4. 4 CONTROL SCHEME... 79 4. 5 ELECTRICAL CIRCUIT RESPONSE... 80 4. 6 MECHANICAL SYSTEM PARAMETERS... 80 4. 7 TEST BED WITH NON-LINEAR STICK SLIP LOAD... 83 4. 8 STICK SLIP TEST BED ELECTRICAL CIRCUIT RESPONSE... 86 4. 9 STICK SLIP TEST BED MECHANICAL SYSTEM PARAMETERS... 86 4. 10 TRANSMISSION DELAY... 88 4. 11 CONCLUSIONS... 89 CHAPTER 5 : MODELLING AND SIMULATION... 91 5. 1 INTRODUCTION... 91 5. 2 SYSTEM MODELLING... 91 5. 3 MODELLING OF THE TELEOPERATOR TEST BED... 92 5. 4 MODELLING OF THE SLAVE ENVIRONMENT... 93 5.4.1 Contact with a solid wall.... 93 5.4.2 Non linear Stick Slip Environment... 94 5. 5 SIMULATION RESULTS... 97 5.5.1 Original Wave Variable Teleoperator Architecture... 98 5.5.2 Original Wave Teleoperator With Impedance Matching Elements At Master And Slave 104 5.5.3 Wave Based Teleoperator With Prediction... 108 5.5.4 New Wave Variable Teleoperator Architecture... 112 5.5.5 New Teleoperator - Asymmetric Delays... 118 5.5.6 Performance Comparison - Time Varying Delays... 119 5. 6 CONCLUSIONS... 123 CHAPTER 6 : PERFORMANCE ANALYSIS AND IMPROVEMENT OF THE NEW TELEOPERATOR ARCHITECTURE USING THE TEST BED... 125 6. 1 INTRODUCTION... 125 6. 2 TEST BED RESULTS... 125 6. 3 FREE SPACE TELEOPERATOR ARCHITECTURE COMPARISON... 127 6

6.3.1 Conventional Bilateral Wave Based Teleoperator Architecture... 127 6.3.2 New Wave Variable Teleoperator Architecture... 128 6. 4 CONTACT WITH A SOLID WALL TELEOPERATOR ARCHITECTURE COMPARISON... 129 6.4.1 Conventional Bilateral Wave Based Teleoperator Architecture... 129 6.4.2 New Wave Variable Teleoperator Architecture... 131 6. 5 CONTACT WITH A SOLID WALL AND THEN WALL REMOVED... 132 6.5.1 Conventional Bilateral Wave Based Teleoperator Architecture... 133 6.5.2 New Wave Variable Teleoperator Architecture... 135 6. 6 NON-LINEAR STICK SLIP ENVIRONMENT... 136 6.6.1 Conventional Bilateral Wave Based Teleoperator Architecture... 136 6.6.2 New Wave Variable Teleoperator Architecture... 138 6. 7 CONCLUSIONS... 139 CHAPTER 7 : CONCLUSIONS AND SUGGESTIONS FOR FUTURE WORK... 142 7. 1 CONCLUSIONS... 142 7. 2 FUTURE WORK OTHER APPLICATIONS AND DIRECTIONS... 146 7.2.1 Shared Control... 147 7.2.2 Use Of Direct Force Sensors And Accelerometers... 147 7.2.3 Position Outer Loop... 148 7.2.4 Peer-to-peer Network... 149 7.2.5 Multiple Degrees Of Freedom... 151 REFERENCES... 152 THESIS PUBLICATIONS... 160 APPENDIX A : LIST OF SYMBOLS... 161 APPENDIX B : EXPERIMENTAL EQUIPMENT DATA... 163 B1 TEST BED AC SERVO MOTOR SPECIFICATIONS... 163 B2 TEST BED AC SERVO DRIVE SPECIFICATIONS... 164 B2 TEST BED 2 FRICTION TEST BED DIRECT DRIVE MOTOR SPECIFICATIONS... 165 B3 TEST BED 2 FRICTION TEST BED DIRECT DRIVE DIGITAL AMPLIFIER SPECIFICATIONS... 166 B4 TEST BED QUADRATURE ENCODER SPECIFICATIONS... 167 B5 TEST BED DATA ACQUISITION CARD SPECIFICATIONS... 168 APPENDIX C : SIMULINK SYSTEMS USED... 169 APPENDIX D : EXPERIMENTAL TEST BED DESIGN AND DRAWINGS... 172 D1 TEST BED - DRAWING NO. TB01... 172 APPENDIX E : SIMPLIFICATION OF TELEOPERATOR EQUATIONS... 174 7

E1 ORIGINAL WAVE BASED TELEOPERATOR... 174 E2 IMPEDANCE MATCHED TELEOPERATOR AT MASTER AND SLAVE... 178 E3 IMPEDANCE MATCHED TELEOPERATOR AT SLAVE ONLY... 183 E4 NEW WAVE BASED TELEOPERATOR... 187 8

LIST OF FIGURES FIGURE 1.1 SAN RAFFAELE HOSPITAL MILAN, ITALY PHOTO COURTESY OF INTUITIVE SURGICAL INC..3 FIGURE 1.1 THE TELEGARDEN, 1995 2004... 8 FIGURE 1.2 UWA TELEROBOT, 1994 PRESENT... 9 FIGURE 1.3 HIGH LEVEL SYSTEM OVERVIEW OF SUPERVISORY TELEOPERATION... 11 FIGURE 1.4 SUPERVISORY TELEOPERATOR IN CLOSED LOOP REPRESENTATION... 11 FIGURE 1.5 BILATERAL TELEOPERATOR CONTROL LOOP REPRESENTATION... 12 FIGURE 1.6 TELEOPERATOR 2-PORT NETWORK REPRESENTATION... 13 FIGURE 1.7 HYBRID REPRESENTATION OF A TELEOPERATOR... 14 FIGURE 1.8 WAVE BASED TELEOPERATOR HIGH LEVEL ELEMENTS... 20 FIGURE 1.9 THE NIEMEYER AND SLOTINE WAVE TELEOPERATOR... 21 FIGURE 1.10 POTENTIAL REFLECTION PATHS... 25 FIGURE 1.11 PATHS FOR WAVE REFLECTIONS DUE TO IMPEDANCE MISMATCHES... 26 FIGURE 1.12 IMPEDANCE MATCHED TELEOPERATOR... 28 FIGURE 1.13 VELOCITY CONTROLLED IMPEDANCE MATCHED TELEOPERATOR... 30 FIGURE 1.14 IMPEDANCE MATCHED TELEOPERATOR AT SLAVE ONLY... 31 FIGURE 1.15 BASIC WAVE BASED BILATERAL TELEOPERATOR WITH LOOP SHAPING FILTERS... 33 FIGURE 1.16 WAVE BASED BILATERAL TELEOPERATOR WITH SMITH PREDICTION ARCHITECTURE... 36 FIGURE 1.17 WAVE BASED BILATERAL TELEOPERATOR WITH TIME FORWARD OBSERVER ARCHITECTURE... 37 FIGURE 1.18 WAVE BASED BILATERAL TELEOPERATOR WITH MODE SWITCHING PREDICTION ARCHITECTURE... 38 FIGURE 1.19 WAVE BASED BILATERAL TELEOPERATOR WITH PREDICTION ARCHITECTURE USING CONTINUOUS ESTIMATION OF SLAVE ENVIRONMENT... 39 FIGURE 3.1 LOSSY TRANSMISSION LINE OF LENGTH X... 49 FIGURE 3.2 LOSSLESS TRANSMISSION LINE OF LENGTH X... 49 FIGURE 3.3 WAVE TELEOPERATOR... 54 FIGURE 3.4 VS ONLY RETURNS A FORCE COMPONENT... 56 FIGURE 3.5 ALTERNATE APPROACH TO CORRECT VELOCITY TRACKING ERRORS... 57 FIGURE 3.6 EQUIVALENT SIMPLIFIED SYSTEM... 58 FIGURE 3.7 S(S) STABILITY RESULTS OF NEW TELEOPERATOR REFLECTION-FREE ARCHITECTURE SYSTEM... 63 FIGURE 3.8 NEW TELEOPERATOR SYSTEM WITH ASYMMETRIC TIME DELAYS... 66 FIGURE 3.9 NEW TELEOPERATOR SYSTEM WITH ASYMMETRIC TIME DELAYS... 68 FIGURE 3.10 NEW TELEOPERATOR SYSTEM SUITABLE FOR ASYMMETRIC TIME VARYING DELAYS... 71 FIGURE 4.1 TELEOPERATOR TEST BED... 75 9

FIGURE 4.2 TELEOPERATOR TEST BED AXIS DIRECTIONS... 76 FIGURE 4.3 SIMULINK HIGH LEVEL OVERVIEW... 77 FIGURE 4.4 HIGH LEVEL INTERFACE OVERVIEW OF TELEOPERATOR TEST BED... 78 FIGURE 4.5 LOGICAL LAYOUT OF THE TELEOPERATOR TEST BED... 79 FIGURE 4.6 ELECTROMECHANICAL BLOCK DIAGRAM... 80 4.7 HARDWARE VELOCITY RESPONSE TO A STEP TORQUE INPUT... 81 FIGURE 4.8 REDUCED BLOCK DIAGRAM OF MANIPULATOR... 83 FIGURE 4.9 SLAVE MANIPULATOR LOAD TO PROVIDE A CONSISTENT STICK SLIP ENVIRONMENT... 84 FIGURE 4.10 HIGH LEVEL INTERFACE OVERVIEW OF TELEOPERATOR TEST BED FORMATTED FOR STICK SLIP FRICTION... 85 FIGURE 4.11 LOGICAL LAYOUT OF THE TELEOPERATOR TEST BED FORMATTED FOR STICK SLIP FRICTION... 86 4.12 ALTERNATE SLAVE MANIPULATOR HARDWARE VELOCITY RESPONSE TO A STEP TORQUE INPUT... 87 FIGURE 1.1 SIMPLIFIED SIMULINK MODEL OF TEST BED MANIPULATOR OPEN LOOP... 92 FIGURE 1.2 SIMPLIFIED SIMULINK MODEL OF THE CONNECTION SETUP FOR BOTH TEST BEDS... 93 FIGURE 1.3 MODEL FOR SIMULATING A SOLID WALL... 94 FIGURE 1.4 CLASSICAL FRICTION MODEL STATIC APPROXIMATION... 95 FIGURE 1.5 THE KARNOPP FRICTION MODEL... 96 FIGURE 1.6 ORIGINAL WAVE BASED TELEOPERATOR... 98 FIGURE 1.7 ORIGINAL WAVE-BASED TELEOPERATOR FREE SPACE DELAY = 200MS (400MS ROUND TRIP)... 99 FIGURE 1.8 ORIGINAL WAVE-BASED TELEOPERATOR FREE SPACE DELAY = 300MS (600MS ROUND TRIP)... 100 FIGURE 1.9 ORIGINAL WAVE-BASED TELEOPERATOR FREE SPACE DELAY = 400MS (800MS ROUND TRIP)... 101 FIGURE 1.10 ORIGINAL WAVE-BASED TELEOPERATOR WALL - DELAY = 200MS (400MS ROUND TRIP)... 102 FIGURE 1.11 ORIGINAL WAVE-BASED TELEOPERATOR STICK SLIP - DELAY = 200MS (400MS ROUND TRIP)... 103 FIGURE 1.12 ORIGINAL WAVE BASED TELEOPERATOR WITH IMPEDANCE MATCHING AT BOTH MASTER AND SLAVE... 104 FIGURE 1.13 IMPEDANCE MATCHED TELEOPERATOR AT MASTER AND SLAVE FREE SPACE - DELAY = 200MS (400MS ROUND TRIP)... 105 FIGURE 1.14 IMPEDANCE MATCHED TELEOPERATOR AT MASTER AND SLAVE WALL - DELAY = 200MS (400MS ROUND TRIP)... 106 FIGURE 1.15 IMPEDANCE MATCHED TELEOPERATOR AT MASTER AND SLAVE STICK SLIP - DELAY = 200MS (400MS ROUND TRIP)... 107 FIGURE 1.16 WAVE BASED BILATERAL TELEOPERATOR WITH SMITH PREDICTION ARCHITECTURE... 109 FIGURE 1.17 WAVE BASED TELEOPERATOR WITH PREDICTION - FREE SPACE - DELAY = 200MS (400MS ROUND TRIP)... 110 10

FIGURE 1.18 WAVE BASED TELEOPERATOR WITH PREDICTION - WALL - DELAY = 200MS (400MS ROUND TRIP)... 111 FIGURE 1.19 NEW TELEOPERATOR ARCHITECTURE... 112 FIGURE 1.20 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE FREE SPACE - DELAY = 200MS (400MS ROUND TRIP)... 113 FIGURE 1.21 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE FREE SPACE DELAY = 300MS (600MS ROUND TRIP)... 115 FIGURE 1.22 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE FREE SPACE DELAY = 400MS (800MS ROUND TRIP)... 115 FIGURE 1.23 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE WALL - DELAY = 200MS (400MS ROUND TRIP)... 116 FIGURE 1.24 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE STICK SLIP - DELAY = 200MS (400MS ROUND TRIP)... 117 FIGURE 1.25 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE FREE SPACE - FORWARD DELAY = 200MS, REVERSE DELAY = 100MS... 118 FIGURE 1.26 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE WALL - FORWARD DELAY = 200MS, REVERSE DELAY = 100MS... 119 FIGURE 1.27 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE FREE SPACE FAST TIME VARYING DELAY = 100MS - 300MS... 120 FIGURE 1.28 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE WALL FAST TIME VARYING DELAY = 100MS - 300MS... 121 FIGURE 1.29 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE WALL SLOW TIME VARYING DELAY = 100MS - 300MS... 122 FIGURE 1.30 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE WALL SLOW TIME VARYING DELAY = 100MS- 300MS... 122 FIGURE 6.1 ORIGINAL WAVE-BASED TELEOPERATOR - FREE SPACE... 127 FIGURE 6.2 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE - FREE SPACE... 128 FIGURE 6.3 ORIGINAL WAVE-BASED TELEOPERATOR - WALL... 129 FIGURE 6.4 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE - WALL... 131 FIGURE 6.5 ILLUSTRATES THE HIGH-LEVEL STEPS IN THE SIMULATED NEEDLE PUNCTURE... 133 FIGURE 6.6 ORIGINAL WAVE-BASED TELEOPERATOR REVERSE WALL... 134 FIGURE 6.7 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE - REVERSE WALL... 135 FIGURE 6.8 ORIGINAL WAVE-BASED TELEOPERATOR - STICK SLIP... 137 FIGURE 6.9 NEW WAVE-BASED TELEOPERATOR ARCHITECTURE - STICK SLIP... 138 FIGURE 1.1 WAVE BASED BILATERAL TELEOPERATOR WITH AN OUTER POSITION LOOP... 148 FIGURE 1.2 POSSIBLE PEER - TO - PEER TELEOPERATOR ARCHITECTURE... 150 FIGURE 12 WAVE BASED TELEOPERATOR... 169 FIGURE 13 MASTER WAVE TRANSFORM SUBSYSTEM... 170 FIGURE 14 SLAVE WAVE TRANSFORM SUBSYSTEM... 170 FIGURE 15 NEW MASTER WAVE TRANSFORM SUBSYSTEM... 171 11

FIGURE 16 NEW SLAVE WAVE TRANSFORM SUBSYSTEM... 171 12

LIST OF TABLES TABLE 1 COMPARISON OF METHODS... 45 TABLE 2 COMPARISON OF ELECTRICAL AND MECHANICAL TIME CONSTANTS FOR TEST BED... 82 TABLE 3 COMPARISON OF ELECTRICAL AND MECHANICAL TIME CONSTANTS FOR ALTERNATIVE TEST BED... 88 13