FLYYO Series LGM-1200-4000-C T5 CLEAR GLASS LED MODULE Rev1.1 Specification www.gryyn.eu info@gryyn.eu +49 (0)40 589 744-0
CONTENT 1. APPLICATION............................ Page 2. FUNDAMENTAL SPECIFICATIONS........... Page 3. ELECTRICAL / OPTICAL PERFORMANCE...... Page 4. LIFETIME................................. Page 5. ELECTRICAL CONFIGURATION.............. Page 6. MECHANICAL DATA....................... Page 7. RELIABILITY.............................. Page 8. PRECAUTIONS........................... Page 9. DEFINITIONS AND GLOSSARY.............. Page 10. REVISION HISTORY....................... Page 3 3 4 4 5 5 6 8 9 11 COMPLIANCE Electrical Safety: Secure Extra Low Voltage (SELV), <32V DC Operation EU Directive 2006/95/EC does not apply Optical Safety: EN 60825-1, EN 62471 Performance: IEC/PAS 62717 GRYYN GmbH assumes no responsibility for the use of the devices described herein, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible errors, inaccuracies and omissions. The sale of the device described herein does not imply any patent license, and Gryyn makes no representation that the device is free from patent infringement. Devices and specifications are subject to change without notice. All trademarks mentioned are the properties of their respective owners. Copyright 2011 Gryyn GmbH. All rights reserved. Rev 1.1 Page 2 of 11
1. APPLICATION This Specification document defines the optical, mechanical and electrical quality of a highdurability & high-efficiency LED T5 module, an IEC type 3 LED module to be assembled in professional lighting equipment or fixtures specified for indoor or outdoor lighting. Definitions, parameters and measurements are based on Pre-standard IEC/PAS 62717 Edition 1.0, 2011-04 where applicable. The module meets safety standard IEC 62031. 2. FUNDAMENTAL SPECIFICATIONS 2.1. Parts List Article LED Module CONNECTION Specifications - High-Performance GaN Regular Size LED Package - Maker: Toyoda Gosei Co, Ltd (Japan) - Wide Beam Angle: 120 - Quantity: 180 LED/Module ❶ PCB: AL (1.5T) with High-Grade & High Reflective PSR ❷ AL heat sink ❸ T5 Lime Soda Glass Tube, clear G5 socket with rubber ring for enhanced moisture sealing one side active marked with green dots 2.2. Absolute Maximum Ratings Constant Current Operation Parameter Symbol Value Note Operating Ambient Temperature T A -25 ~ +50 C Storage Temperature T S -25 ~ +80 C Operating Humidity 80% @ 50 C not condensing Storage Humidity 95% @ 60 C not condensing Operating Current I OP max 800 ma Power Dissipation P D max 25 W Rated Maximum Temperature T C at T P -Point T C +55 C Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications are not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Rev 1.1 Page 3 of 11
3. ELECTRICAL / OPTICAL CHARACTERISTICS Specifications are at T P =55 C. I OP =760mA CC * after stabilization unless otherwise noted No. Parameter Symbol Value Unit Note 1 Operating Voltage V OP 29,0 V 10% 2 Power Dissipation P D 22,0 W 10% 3 Chromaticity x 0.3890 y 0.3810 4 CCT 4000 K 5 Rated Luminous Flux I v 1950 lm hot lumen min. 90% 6 Brightness Uniformity Bu 85 % 7 Module Efficacy 90 lm/w 8 Initial Color Accuracy - 4 SDCM 9 Color Rendering Index CRI 80 Ra8 * Operating Mode: Constant Current only For operation at 700mA de-rate Luminous Flux by -5% and Power by -8%. 4. LIFETIME Lumen Maintenance: Standard Test Conditions Lifetime Unit L 70 B 10 T P =55 C, I OP =760mA 60 000 hrs. Rev 1.1 Page 4 of 11
5. ELECTRICAL CONFIGURATION 9S20P 20 Strings in parallel with 9 LEDs in series each 6. MECHANICAL 6.1 Dimensions d(max): 16.6mm Weight: 270gr. 5% l1(max): 1149.0mm l2(min): 1153.7mm l2(max): 1156.1mm l3(max): 1163.2mm 6.2 Ingress Protection Rating: IP65 when used with IP65 rated holders 6.3 Marking Active socket marking: green dots T P Point: Not markted It is on the outside of the tube the geometrical center of the heat sink. Label: LGM-1200-4000-C 1149mm G5 socket 4000K Constant current operation: 800mA maximum Operating voltage: 32VDC maximum Rev 1.1 Page 5 of 11
7. ENDURANCE AND RELIABILITY 7.1. Module Endurance Testing (IEC/PAS 62717 Edition 1.0, 2011-04) 7.1.1. Test Items and Conditions Test Standard Test Method Test Condition Pass Temperature Cycling Energized IEC/PAS 62717 Clause 10.3.2 760mA, T a =-10 to 50 C, 1h at each extreme temp and 1 hour transfer time, 250 cycles Power is switched on and off for 17 min. each. Master Family member 0/20 0/5 Supply Voltage Switching IEC/PAS 62717 Clause 10.3.3 760mA CC, 30k on off cycles of 30s each Master Family member 0/20 0/5 Accelerated Operation Life IEC/PAS 62717 Clause 10.3.4 T P =65 C, 760mA CC, Master t=6000h Family member t=1000h 0/10 0/5 Operational test time is: (1.) 6000 hours for Family Master Modules and (2.) 1000 hours for Family Member Modules. (3.) Test duration for Family Master Modules may be reduced to 2000 hours for LED modules making use of components for which long term (6000h) test data are available Module Family: A group of LED modules that have The same method of control and operation (self-ballasted, semi-ballasted, non-ballasted); The same classification according to the method of installation (ref.: IEC 62031, Clause 6); The same class of protection against electrical shock; The same design characteristics, distinguished by common features of materials, components, and/or method of processing One module out of a defined family of modules shall be selected as Master and subjected to Long Term Testing as defined in (1.) or (3.) above. All other modules of a module family shall be tested as defined in (2.) 7.1.2. Criteria for Judging Damage Test Temperature Cycling Energized Supply Voltage Switching Accelerated Operation Life Limit Luminous flux within claimed lumen maintenance for at least 15 min. No physical effects of cycling such as cracks or delaminating of label Luminous flux within claimed lumen maintenance for at least 15 min. Luminous flux within 90% * of claimed lumen maintenance for at least 15 min. * Percentage is under consideration. Rev 1.1 Page 6 of 11
7.2. LED Package Reliability Testing 7.2.1. Test Items and Conditions Test Standard Test Method (*1) JEITA ED-4701 Test Condition Pass (*2) (*3) Operating _ T a =25 C, I F =80mA, t=1000h 0/22 High Temp. Operating High Humidity Operating Low Temp. Operating High Temp. Storage Low Temp. Storage High Humidity Storage _ T a =85 C, I F =40mA, t=1000h 0/22 _ T a =60 C, RH=90%, I F =75mA, t=1000h 0/22 _ T a =-30 C, I F =80mA, t=1000h 0/22 200 201 T a =100 C, t=1000h 0/22 200 202 T a =-40 C, t=1000h 0/22 100 103 T a =60 C, RH=90%, t=1000h 0/22 Thermal Shock 300 307 Temperature Cycle Temperature & Humidity cycle Electrostatic Discharge Resistance to Heat 100 105 200 203 T a =(-40 C, 5min.~100 C, 5min.) x 100 cycles T a =(-40 C, 30min. ~25 C, 5min. ~100 C, 30min) x 100 cycles T a =(-10 C ~ 65 C), RH=(90 ~ 96%) x 10 cycles - 24h/cycle 0/22 0/22 0/22 300 304 1.5k Ohm, 100pF, +/- 1kV, 3 times 0/10 300 301 T sld =260 C, 10sec, 2 times 0/10 (*1) JEITA (Japan Electronics and Information Technology Industries Association) standard methods are used. (*2) R ja=155 C (*3) Failure rate above is obtained when there is no damage by static electricity. 7.2.2. Criteria for Judging the Damage Parameter Symbol Test Condition Min. Limit Max. Limit Forward Voltage V F I OP =40mA - Initial Value x 1.1 Luminous Flux I v I OP =40mA Initial Value x 0.7 - Reverse Current I R V R =5V - 2µA Rev 1.1 Page 7 of 11
8. PRECAUTIONS 8.1. Safety Precautions: The specified product is NOT a Retrofit module for T5 Fluorescence Lamps and should NOT be inserted in standard fluorescent luminaires powered from the mains (i.e. 230VAC). Customer should validate the designated G5 lamp holders to ensure the suitability for the weight of the module. Do not look directly at the LED module for prolonged time without any adequate eye protection. Damage to the retina may ensue. 8.2. Driver compatibility: The specified product should be operated with Electronic Control Gear designed specifically for Constant Current Operation of LED modules. The customer is urged to ascertain quality and compatibility of the LED driver with the LED module prior to commercial launch of the final assembled solution. Consultation with the electronic control gear supplier is recommended. 8.3. Electrostatic Discharge (ESD): LED modules are sensitive to static electricity and a high degree of care should be taken. If an over-current and over-voltage, that exceeds the absolute Maximum Rating, is applied to the module, the overflow of energy may cause damage or destruction. Customers are urged to take maximum precautions against static electricity and power surge when designing the light engine. A protective device should be designed-in the light engine driving circuit to avoid any power surge damaging or destroying the LED module during ON/OFF switch. Proper anti-esd equipment and process should be in place during manual/automated assembly of the LED module into the light engine. Operators handling the LED module should be well grounded Operators handling the LED module should wear anti-esd clothes Rev 1.1 Page 8 of 11
9. DEFINITIONS 9.1 Modules Types according to IEC/PAS 62717 Type 1: Type 2: Type 3: 9.2 Glossary Aging Self-ballasted LED modules for use on D.C. supplies up to 250 V or on A.C. supplies up to 1 000 V at 50 Hz or 60 Hz; LED modules operating with external control gear connected to the mains voltage, and having further control means inside ( semi-ballasted ) for operation under constant voltage, constant, current or constant power; LED modules where the complete control gear is separate from the module for operation under constant voltage, constant current or constant power Preconditioning period of the LED module - LED modules do not require any ageing prior to testing according to IEC/PAS 62717. Failure fraction F Y or B Y Percentage Y of a number of LED modules of the same type that at their rated life designates the percentage (fraction) of failures Initial values Photometric and electrical characteristics at the end of the ageing period and/or stabilization time LED module efficacy Quotient of the luminous flux emitted by the power consumed by the LED module NOTE: The efficacy is expressed in lm/w. LED die Block of semi-conducting material on which a given functional circuit is fabricated. LED package Assembly of one or more LED-dies, possibly with optical element and thermal, mechanical, and electrical interfaces - The device does not include the control unit of the control gear, does not include an IEC standardized lamp cap and is not connected directly to the mains. NOTE: A LED package is a discrete component and part of the LED module. Life (of an individual LED module) L X Length of time during which a LED module provides more than claimed percentage X of the initial luminous flux under standard conditions Lumen maintenance Value of the luminous flux at a given time in the life of a LED module divided by the initial value of the luminous flux of the module and expressed as a percentage X of the initial luminous flux value Rated life Length of time during which a population of LED modules provides more than claimed percentage X of the initial luminous flux, published in combination with the failure fraction, as declared by the manufacturer Rated maximum temperature T C Highest permissible temperature which may occur on the outer surface of the LED module (at the indicated position, if marked) under normal operating conditions and at the rated voltage, current or power or the maximum of the rated voltage, current or power range NOTE: The location of T P max and T C can be different, but the value of T C is leading. Rev 1.1 Page 9 of 11
GLOSSARY continued Rated value Quantity value for a characteristic of a LED module for specific operating conditions Recommended maximum LED module operating temperature value T P max Maximum T P temperature as declared by the manufacturer or responsible vendor Stabilization time Time which the LED module requires to obtain stable photometric conditions with constant electrical input Test voltage, current or power Input voltage, current or power at which tests are carried out T P temperature Temperature at the T P -point, related to the performance of the LED module NOTE 1: T P T C. This is only the case if the location of T P and T C is the same. NOTE 2: The location of T P and T C can be different, but the value of T C is leading. NOTE 3: For a given life time, the T P temperature is a fixed value, not a variable. NOTE 4: There can be more than one T P, depending on the life time claim. T P -Point The designated location of the point where to measure the performance temperatures T P and T P max at the surface of the LED module. Type LED module, representative of the production Type test Conformity test on one or more LED modules, representative of the production Type test samples One or more LED modules submitted by the manufacturer for the purpose of the type test Rev 1.1 Page 10 of 11
9. REVISION HISTORY REVISION CHANGES DATE BY 1.0 Preliminary Spec created 2011-12-09 JK 1.1 Amended values for Rated Flux, CRI and Efficacy to meet values of first production lot built without LED packages of target ranks 2012-01-27 JK GRYYN GmbH Willhoop 1, 22453 Hamburg, Germany www.gryyn.eu info@gryyn.eu +49 (0)40 589 744-0 Rev 1.1 Page 11 of 11