Maverick Valves BV Jan van Galenstrt 17 3115 JG Schiedam The Netherlands Tel : +31 (0)10 303 2620 Fax: +31 (0)10 303 2670 info@maverickvalves.com www.maverickvalves.com THIS DOCUMENT AND THE INFORMATION IN IT ARE PROVIDED IN CONFIDENCE, FOR INFORMATIVE PURPOSES. ALL CONTENT IS COPYRIGHTED MATERIAL BELONGING TO MAVERICK VALVES BV, AND SHOULD NOT BE USED AND/OR ALTERED WITHOUT PERMISSION.
Mission, Vision and Values We are a Dutch manufacturer and supplier of valves for industrial applications in the Valve industry, worldwide. Maverick Valves BV is a young and dynamic organisation, established in 2000, based in the Netherlands. We are a global manufacturer and supplier in the Valve industry specialized in standard & customized valves. Our clients and end-users are particularly operating in the market segments oil & gas, chemical and petrochemical, both on-shore and off-shore. In 2013 we opened a brand new state of the art production facility in Schiedam, The Netherlands. The company is run by a dedicated team with decades of cumulative experience and skilled personnel working in our production facility and in the head office. Products of Maverick Valves are exported to countries all over the world. Due to the stringent quality control, excellent service and a wide range of services Maverick Valves has steadily and gradually built up a remarkable reputation since its establishment. Maverick Valves BV meets and exceeds client expectations and provides total care solutions for our valuable clients. We work with dedication to meet the demands in the Oil & Gas, Chemical and Petrochemical, both on-shore and off-shore industries. 2
MANUFACTURING Maverick Valves is a fast track Valve producer, our head office is based in Schiedam the Netherlands were we have a State of the Art production facility. Here we manufacture hard to obtain Valves in a wide range of standard and exotic materials. Everything is done in-house. We are using the latest techniques, advanced technology and specialized equipment. DESIGN AND ENGINEERING Most of our valves are made to order and tight specifications, we are specialized in custom-made designs, producing high quality valves, quickly and efficiently. Our dedicated and experienced teams are working in close cooperation with our clients to design, manufacture and deliver valves suitable for even the most extreme conditions. All technical staff and engineers are highly qualified and fully up to date on the latest design and production technologies, with the best equipment at their fingertips, we are able to handle even the toughest specifications and challenges. Research and Development is an important part of our strategy, we at Maverick pride ourselves in the ability to provide you with modern and effective design solutions. STOCK We have excellent possibilities to directly supply valves from our vast valve stock, which provide our customers with short and fast delivery times. Possible to deliver within 24 hours! QUALITY We have integrated a HSEQ management system focusing on continuous improvement. Our quality system is in full compliance with ISO 9001/TS 29001 and the API Q1 spec ADVANTAGES We have a strong and unique position in the valve market. We are specialized in each area of: Standard valves, a wide product range Special custom made valves, dedicated engineers and made by the latest techniques Stock, high pressure valves deliverable within 24 hours with over more than 10,000 meter warehouses all over the world These different areas and our wide portfolio of manufacturing and delivery in them creates very flexible solutions for our clients. 3
Manufacturing We produce special valves in various materials, such as high alloy steels and titanium which are designed and edited by our team of specialists. All material combinations can easily be adapted. Our valves are made on demand according to client s specifications. To remain an innovative production facility, we ensure that we are using the latest techniques, advanced technology. With our knowledge of design, engineering and manufacturing we strive to exceed client s requirements. In House Testing and Painting The assembly department uses an installation manual for valve assembly. After assembly the valve will be tested with use of our test benches. Extra testing can be done in-house. The results of the tests can be found in a valve test report. After testing, the valve can be painted in a specific color in our own Blasting and paint plant. This process is designed to the highest requirements of valves, for example on offshore installations or in sub-sea applications. In the final step the valve will be packaged in any customer specified packaging. Our testing capabilities include : Low pressure and High pressure seat tests Liquid Dye Penetrant High and Low pressure Gas test Shell (body) Fugitive Emission test Fire Testing Cryogenic testing Torque Value Testing Positive Material Identification (PMI) 4
Benefits The entire process from the incoming order, through designing and manufacturing to packaging and transportation is done in house; All of our employees come from the valve world or have specific knowledge of their specialism; There is a high priority in training and education for our employees to maintain professional competence at the highest level; The organization has a HSQE department (health, safety, quality and environment); We are doing fire safe tests by ourselves in an approved test environment, which resulted that we are accredited by major customers; Full traceability of materials. From the source to the end product; Issuance of all necessary certificates such as: material, test, torque of critical parts in the assembly, coating thickness measurement, etc; 5
Products We manufacture and deliver special designed valves according to client specifications in various grades of high alloy materials. Sizes range from ½ to 56, class rating from 150lbs to 4500 lbs. If you need custom made valves our engineers are any moment ready to help and discuss your requirements and find a solution. Materials include: Stainless Steels Duplex / Super Duplex Titanium Nickel Monel Incoloy Alloy and Carbon Steels 6Mo Cunifer Feralium Inconel Hastelloy Zirconium Gate Valves Construction: - Bolted Bonnet, OS&Y, back-seated - Screwed- in seal-welded bonnet, OS&Y, back-seated - Pressure seal bonnet, OS&Y, back-seated - Welded bonnet OS&Y, back seated - Bellow sealed - Through conduit, double expanding, Slab, Mud Sizes : ½ till 48 ANSI Class (lbs) : 150 4500lbs API Rating (PSI) : 3000 10000 DIN Rating (PN) : 10 400 Temperature Range : - 196 to 850 Degree C Standards: BS1414, API 602, BS5352, ASME B16.34, API6A, ISO14313, GOST, ISO17292, API6D, API600, API6DSS Globe Valve Construction: - Bolted Bonnet, OS&Y, back-seated - Screwed- in seal-welded bonnet, OS&Y, back-seated - Pressure seal bonnet, OS&Y, back-seated - Bellow sealed Sizes : ½ till 48 ANSI Class (lbs) : 150 4500lbs API Rating (PSI) : 3000 10000 DIN Rating (PN) : 10 400 Temperature Range : - 196 to 850 Degree C Standards: BS1873, API 602, BS5352, ASME B16.34, API6A, ISO14313, GOST, ISO17292, API6D, API600, API6DSS 6
Check Valves Construction: - Dual Plate, Single piece body - Retainerless Type, Retainer Type, Spring Loaded - Wafer Type, Solid Lug, Flanged, Hub Ends, BW Ends - Non Slam, Nozzle Type - Integral seats, renewable seats, screwed-in - Stellited Disc, Stellited Disc and Seat Sizes : ½ till 36 ANSI Class (lbs) : 150 4500lbs API Rating (PSI) : 3000 10000 DIN Rating (PN) : 10 400 Temperature Range : - 196 to 850 Degree C Standards: BS1873, API 602, BS5352, ASME B16.34, API6A, ISO14313, GOST, ISO17292, API6D, API600, API6DSS Ball Valves Construction: - Soft and Metal Seated - Floating or Trunnion Mounted Ball - One Piece, Three Piece, Split Body - Double Block and Bleed (Double Ball) - Top Entry, Side Entry, Wafer Type, Fully Welded - Flanged, BW, SW, THR, HUB ends Sizes : ½ till 56 ANSI Class (lbs) : 150 4500lbs API Rating (PSI) : 3000 10000 DIN Rating (PN) : 10 400 Temperature Range : - 196 to 850 Degree C Standards: BS1873, API 602, BS5352, ASME B16.34, API6A, ISO14313, GOST, ISO17292, API6D, API600, API6DSS Custom Made Valves - On customers specification - Customer approval - Design - Detailed engineering - Calculation - Produced in wide range off materials - CFD / FEMAP 7
Total Care Maverick Valves meets the demands in the market segments oil & gas, chemical and petrochemical, both on-shore and off-shore by providing total care solutions for our valuable customers HSEQ At Maverick Valves we consider Health, Safety, Environment and Quality to be of prime importance for the successful completion of any project. Our integrated HSEQ management system focuses on continuous improvement. We aim to surpass the customers trust and confidence by offering quality products and services that meets customers requirements and expectations. For the purpose of customer s confidence and satisfaction, a Maverick Valves quality manual has been developed. This manual outlines all relevant procedures to ensure our promised high quality level of valves. These procedures includes all stages of sales, engineering, procurement, manufacturing and logistics. Access to our quality manual is available upon request. Maverick Valves quality system is in full compliance with ISO 9001/TS 29001 and the API Q1 spec and has been quickly audited and approved. Several type of approvals are granted by all major oil and gas companies, engineering contractors and local inspection authorities. Therefore the CE and API-6d monogram has been added to our valves. Maverick Valves HSEQ department takes full responsibility to ensure that all contractual requirements of our customers are fulfilled. Additional testing and certification can be done on customers requirements. 8
Technical support Maverick Valves can offer you technical support. We have a dedicated team with expertise, who would like to support you in situations where help is needed. There is a high priority in technical training and education for our team to maintain professional competence at the highest level. Maverick Valves thinks in terms of solutions. You can count 24/7 on our technical support! Sales Our sales team is dedicated to the world of valves and they are technical and commercial specialists. With these skills they know exactly what our customers want and they advise always the best solution. Our Sales team is internationally oriented and work with a global mindset. They fully provide the technical and commercial back up for all our offices in the world and therefore are always on top on what our customers want, no matter where they are based in the world. Communication is where we make the next difference. We deliver what we promise. Anytime, anywhere around the world. After Sales Engineering and manufacturing of valves is our core business. But how do we get these valves in time at our customers bases all over the world? After Sales will do and arrange it. From purchase order to final delivery, they track and trace the whole process and arrange transport and documentation, according to international law and rules and with all customer requirements. After Sales controls the whole supply chain and the highly skilled team is supported by an efficient and fully equipped Enterprise Resource Planning (ERP) system. With use of this system the material requirements and the resource planning can be performed. The ERP system automatically generates material needs for the purchasing department, after which the entire purchasing process can start. Arrived materials are compared with purchasing specifications and will be taken in charge number in stock. This is to ensure tracebility of the material. Our after sales department is in the driver seat at any time of the whole process. 9
Certificates PED Module H ISO 9001 RVA 2008 ISO/TS 29001 ISO 9001 UKAS 2008 FPAL Achilles Achilles JQS GOST R certificate RTN Letter Rostechnadzor API 6DSS API 6A API 6D API 600 API Q1 10
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Group of Companies: Maverick Valves BV Jan van Galenstrt 17 3115 JG Schiedam The Netherlands Tel : +31 (0)10 303 2620 Fax : +31 (0)10 303 2670 info@maverickvalves.com www.maverickvalves.com