Data Sheet Electromagnetic Flowmeter MagMaster Loflo Industry-specific design for the water and waste water industries in diameters from 5mm ( /2 in.) to 6mm (24in.) Wide flow range with.25% accuracy Extended low-flow capability to ensure measurement of minimal night flows Low purchase and life costs Submersible and buriable sensor inherently suitable for use in flooded environments Eliminates chambers and promotes very low installation costs Designed, manufactured and calibrated to internationally accepted standards ISO 9/NMS/NIST/NT/GOST Ensures reliable, maintenance-free operation Three internal totalizers: Forward, reverse and net Forward & reverse flowrates and comprehensive range of outputs: current, pulse, data and HRT single package satisfying all user display requirements Ensures compatibility with user s control system requirements MagMaster Loflo bringing unsurpassed flowmetering to the Water and Waste-Water industries
Introduction Setting the Standard The MagMaster Loflo range, available in sizes 5mm to 6mm ( /2 in. to 24 in.), is designed specifically for use on the many diverse applications encountered in the water and waste-water industry. The specification, features and user benefits offered by this range are based on BB s worldwide experience in this industry and they are all targeted specifically to the industry s requirements. Flow Performance MagMaster Loflo has an extended operating flow range with.25% accuracy over the majority of this extended range in both forward and reverse flow directions as standard. Emphasis is placed on the low-flow region which is particularly important for the water industry. MagMaster Loflo sets new standards for low-flow capability and enables accurate measurement of previously unmetered night flows. Submersible and Buriable ll MagMaster Loflo sensors have a rugged, robust construction to ensure a long, maintenance-free life under the arduous conditions experienced in the Water and Waste Industry. The sensors are, as standard, inherently submersible (IP68, NEM 6P), thus ensuring suitability for installation in chambers and metering pits which are liable to flooding. unique feature of the MagMaster Loflo sensors is that all sizes are buriable. Installation merely involves excavating to the underground pipe, fitting the sensor, cabling back to the transmitter and then backfilling the hole. No metering chambers or pits are required and the overall low-cost installation is simple and fast. Comprehensive Features wide range of features and user benefits are built into MagMaster as standard: bi-directional flow liquid sensing comprehensive test mode universal switch mode power supply (options are available for C and DC supplies) self-diagnostics programmable multiple alarm capability ssured Quality MagMaster is designed and manufactured in accordance with international quality procedures (ISO 9) and all flowmeters are calibrated on nationally-traceable calibration rigs to provide the end-user with complete assurance of both quality and performance of the meter. Fully Featured Transmitters MagMaster is offered with integral or remote transmitters, each being available with a choice of display, configuration and communication options to suit the application. Standard features include forward, reverse and net flow totalizers, flow rate, alarm monitoring and automatic self-diagnostics to ensure integrity. ll data and values are in customer-defined units of measurement. System compatibility is assured with a choice of current, pulse, serial data and Smart HRT communications. MagMaster operating parameters may be set via local keypads, remote configurators or computers as appropriate. The software features multi-level password protection capability to prevent inadvertent programs or settings changes. Data is stored in nonvolatile memory for greater than -year retention. In the non-keypad variant, display data can only be changed using a magnetic wand. No operational parameters can be changed without the use of configurators and appropriate passwords. New Performances Standards for Flow Measurement Widest flow range, optimum accuracy and long term stable calibration mean that sets new performance standards in the water industry. This unique low flow rate capability enables previously unrecordable minimal night flow rates to be metered; particularly important for bulk revenue and district metering applications. 2
Specification Sensor Sizes, ccuracies and Flow Rates (under reference conditions) Flow rate in m h Sizes DN Max.Flow Min. Flow Transition Flow Min Flow mm in.25% *.25% * 2.% 5.% 5 /2.8.9.4 2 /4 5..5.6 25 7.8.2.9 4 /2 2.5.6.25 5 2.75.9.8 65 2 /2 5.25.5.6 8 8 2..24. 4 2..6.5 5 6 7. 5.9.8 2 8 5 2. 5.5.6 25 8 2 2.4. 2 2.6.5 5 4 6 4 6.4 2.8 4 6 2 5 8..5 45 8 26 66.4 4.6 5 2 76 2. 5. 6 24 5 25 2. 8.8 * ccuracy for sizes 5, 2 and 25 is.5% Flow Ranges ccuracy (under forward flow reference conditions) as 'Flow Rate' table, plus the following: nalog output dditional <.m Temperature effect Transmitter <.8% of reading/ C nalog output dditional <.8% of reading/ C Power supply variation Negligible Pressure effect <.5% over the operating range of the equipment Pipe conditions 5% 2%.25%.25% 2% >5 x pipe dia. minimum >2 x pipe dia. minimum 5% Min. Flow 5% Transitional Flow 2% Min. Flow.25% Max. Flow,25% Flow Direction Pressure Loss t Meter Maximum Flow t 5% of Meter Maximum Flow. bar.75 bar
Specification Sensor Wetted Materials Screw End Meters Brass, PPS and stainless steel 6L electrodes. Flanged Meters Lining 5 to 25mm PPS 4 to 8mm POMC to 6mm Elastomer (UKWFBS listed) Electrodes Stainless steel 6 Pressure Limitations s flange rating Screw end meters 5 bar Conductivity >5 S cm Transmitter/Sensor Separation <m (28 ft) Power consumption <2V Environmental Protection (when installed, remote sensor only) Rating: IP68/NEM 6P to m ( ft) depth Buriable: To 5m (6 ft) depth End Connections Sizes 25mm ( in.) male screw thread: 5mm G /4 in. B /4 in. NPSM 2mm G in B in NPSM 25mm G /4 in. B /4 in. NPSM Sizes 4mm ( /2 in.) flanged to mate with: NSI B6-5 Class 5 ( mm only) BS454/IS75 PN6, PN S487/4 S229 Table C & D BS/S229 Table D & E JIS to B22, 5k, k Mounting Temperature Ranges 45 maximum Sensor Electrodes mbient 6 C ( F) 2 C ( 4 F) 7 C (58 F) Process Note. lternative higher temperature versions available. C (7 F) 4
Sensor Sizes 5 to 25mm ( /2 to in.) Screw Ends M eter Size Dimensions* pprox. mm (in.) Connection Weight m m in. kg lb 5 /2 9 (4.7) G /4 in. B or /4 in. NPSM 2. 5 5 2 /4 27 (5) G in. B or in. NPSM 2. 5 5 25 27 (5) G /4 in. B or /4 in. NPSM 2. 5 5 *Nominal dimensions Remote Transmitter Mounting Option Dimensions Dimensions in mm (in.) 6 (2.4) 28(5.4) 89 (.5) 4 to mm ( /2 to 2 in.) Flanged M eter Size Dimensions* mm (in.) pprox. Weight Max. End Loading m m i n. * * B kg lb kn lb 4 /2 76 (7) 2 (7.9) 24 5 2 76 (7) 2 (7.9) 2 27 65 2 /2 29 (8.6) 2 (7.9) 29 8 29 (8.6) 2 (7.9) 8 4 4 2.5 (9.8) 25 (9.8) 5 2 5 6 28 (.8) (.8) 68 9 4 2 8 42 (5.8) 5 (.8) 48 6 27 6 25 44 (7.) 45 (7.7) 75 65 9 89 2 48 (8.9) 5 (9.7) 2 247 54 2 *Nominal dimensions **Dimensions are approximate and varying depending on flange type B 5 to 6mm (4 to 24 in.) Flanged M eter Size Dimensions* mm (in.) m m i n. ** B C kg pprox. Weight 5 4 5 (2.2) 52 (2.5) 55 (2.7) 22 4 6 57 (22.4) 576 (22.7) 6 (2.6) 5 25 45 8 62 (24.9) 627 (24.7) 698 (27.5) 6 52 5 2 686 (27.) 679 (26.7) 768 (.2) 27 455 6 24 772 (.4) 77 (.) 98 (6.) 5 69 *Nominal dimensions **Dimensions are approximate and varying depending on flange type lb =5% B C Note. See page 8 for Terminal Box and Transmitter dimensions. 5
Specification Transmitter Display (optional) 2-Line Display Version >4567 Ltr 2.28Ltr/s Programming Options Local hand-held configurator Integral keypad HRT Forward flow total Reverse flow total Net flow total larms Flow Velocity in m/s or ft/s Flow Rate % of Range Flow rate Magnetic switches for totalizer reset & to scroll through all parameters Keypad Version 2.28 larm/ Ltr/s >4567Ltr Flowrate units Membrane keys for access, adjustment of all parameters, totalizer reset and to scroll through all parameters F ully configurable choice of engineering parameters in engineering units e.g. flowrate, flow units, all outputs etc. Liquid sensing Interchangeability Self Test diagnostics mode Language Ensures units read zero on empty pipe Transmitter/sensor can be changed without affecting performance Ensures transmitter and sensor integrity Powerful commissioning aid. Exercises all outputs and displays, even without a connected sensor English, French, German, Spanish, Italian, Dutch, plus others on application Temperature Ranges Power Supply * Operating Storage Voltage Type C V oltage Range (V) Frequency (Hz) V 95 to 25 nominal 47 to 44 < 2 DC to 4 maximum < 2 6 C (4 F) 75 C (67 C) *Power supply fully isolated C (4 F) 5 C (5 F) 6
Environmental protection IP65/NEM4 EMC Specification Conforms to EMC Directive 89/6/EEC to V/m Enclosure Glass loaded polypropylene, polycarbonate window UL VO rated Electrical connections 2 mm glands, or accepts /2 in. NPT connections Sensor Cable BB supplied standard and armored versions Outputs/Inputs Galvanic separation to 5V DC between analog, pulse/alarm and earth/ground Common Choice of 9 alarms m Forward Reverse Totalizer reset Dual range selection Output hold Drive to zero RS22 (local only) < 2m, 6V. < 8Hz, < 5V open collector square wave, or fixed pulse width < 2.5s, 25m. < 5V, > 25m open collector. Contact closure or logic input. 9-pin D-connector (PC compatible). Optional (For Blind & 2-line display units) HRT 7
Overall Dimensions Transmitter Remote Mounting Terminal Box (Mounted on Sensor) Dimensions in mm (in.) Dimensions in mm (in.) 6.5 (6.6) 6.5 (.25) ( POSN) 242.5 (9.55) 24 (8.4) 29 (.4) 4.5 (.6) 24 (8.4) 22 (9.) 4.5 (.6) 6.5 (6.6).5 (.2) Unit Depth = 7 (2.75) 29 (.4) 4.5 4.5 4.5 = 69 = 4.5mm =.6in = (2.72) = Unit Depth = 7 (2.75) Transmitter Integral (Mounted on Sensor) Dimensions in mm (in.) 95 (.75) 8 (.5) M2 Cable Glandshown 55 (2.7) 26 (.2) 8
Electrical Connections Supply Fuse N ( ) L (+) BLK TRNSMITTER PULSE/ LRMS INPUT LRM FOUT / FWD LRM2 FOUTB / REV PLSV PLSV EXTI/P+ EXTI/P 22R 22R 5V SENSOR CONNECTIONS (CD) IC2 /DUL I IC+ CD IC CD2 BLK2 HRT 2 (CD2) (SIGGND) BLK SIGGND 4 (DS) DS 5 (SIG) SIG Optional 6 (SIG2) SIG2 7 (DS2) DS2 ESCRN * *BB cable Note: Remove any exposed black conductive layer from the inner insulation of both coaxial cables. 9
Ordering Information Main Code Optional Code Electromagnetic Flowmeter Country English French German Spanish Italian Dutch US ustralia Calibrated Bore mm 5 2 25 4 5 65 8 5 2 25 5 4 45 5 6 in. ( 5 /8) ( /4) () ( /2) (2) ( 2 /2) () (4) (6) (8) () (2) (4) (6) (8) (2) (24) Sensor/Electronic Display unit Default Flange PN6 PN6 PN6 PN6 PN6 PN6 NSI.5 S487/4 Sensor and Integral electronics (DN4 Sensor and Remote Electronics Power Supply C DC Transmitter Display Options to DN only) 2-Line Display Blind -Line Display with Key Pad + earth ring for DN 2-Line Display with HRT + earth ring for DN Cable Length (Supplied loose) Remote Electronic Not required on sensor-mounted transmitter MM/G E X XXXX X X X X X X X X Cable Entry 2mm 2mm 2mm 2mm 2mm 2mm /2 in. NPT 2mm Unit only G F D E I H U 5 2 25 4 5 65 8 5 2 25 5 4 45 5 6 m m 2m 2 m 4m 4 5m 5 6m 6 7m 7 8m 8 m 2 L P G H See next page
Main Code Optional Code MM/G E X XXXX X X X X X X X X Labelling/Construction BB UK BB US Flange Style/End Connections Standard (see country digit on previous page) S487 Class 4 Flanges (4 to 6mm only) S229 Table C Flanges (4 to 6mm only) S229 Table D Flanges (4 to 6mm only) ISO 75 PN Flanged (4 to 6mm only) ISO 75 PN6 Flanged (4 to 6mm only) NSI B 6.5 Class 5 Flanged (4 to 6mm only) BS Table D Flanged (4 to 6mm only) BS Table E Flanged (4 to 6mm only) JIS B22, 5 k Flanged (4 to 6mm only) JIS B22, k Flanged (4 to 6mm only) Parallel thread ISO 228- Class B (5 to 25mm only) Thread to NPSM ( /4 to /4 in. only) Cable Entries Standard (see country digit). Cable not fitted/potted Standard (see country digit). Cable fitted/potted 2mm Plastic Glands. Cable not fitted/potted 2mm Plastic Glands. Cable fitted/potted /2 in. NPT (US Only). Cabl e not fitted/potted 2mm armoured. Cable not fitted/potted 2mm armoured. Cable fitted/potted Fixed Digits C D M E U F G L J T Y B 2 C Calibration Point no pressure test Point with pressure test Point no pressure test Point with pressure test NMS + pressure test ( 25mm only) Point no pressure test, CalMaster fingerprint Point with pressure test, CalMaster fingerprint 2 4 5 6
BB has Sales & Customer Support expertise in over countries worldwide www.abb.com The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in UK (.6) BB 26 SS/MMLF Issue 5 BB Ltd. Oldends Lane, Stonehouse Gloucestershire GL T UK Tel: +44 ()45 82666 Fax: +44 ()45 82967 BB Inc. 25 E. County Line Road Warminster P 8974 US Tel: + 25 674 6 Fax: + 25 674 78