Syllabus for the trade of Mechanic Repair & Maintenance of Instrument used in Electrical Engineering Under APPRENTICESHIP TRAINING SCHEME GOVERNMENT OF INDIA MINISTRY OF LABOUR & EMPLOYMENT (DGE&T) CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN BLOCK, SECTOR V, SALT LAKE CITY, KOLKATA 700 091 1
List of members attended the Trade Committee meeting to design the syllabus for the trade of Mechanic Repair & Maintenance of Instrument used in Electrical Engineering Under Apprenticeship Training Scheme held on 29.05.2008 at ITI, Mulund, Maharashtra Director : Mr. S.D.Lahiri, C.S.T.A.R.I., Kolkata Sl. Name and Designation Organisation No. 1. Shri L.K.Mukherjee, Deputy Director C.S.T.A.R.I, Kolkata Chairman 2. Shri Nitin S. Choudhary, Deputy Manager (Maintenance) 3. Shri P.N.Sahasrabudle, Deputy General Manager (Production) 4. Shri Sadamate S.M., Assistant Apprenticeship Advisor 5. Shri Neeresh Giri, Senior Manager (Production) Crompton Greaves, Kanjur Bharat Bijlee Ltd. B.T.R.F.(Tech.), mulund Crompton Greaves, Kanjur 6. Shri D.D.Badhe, Principal ITI, Mulund 7. Shri R.N.Manna, Training Officer C.S.T.A.R.I, Kolkata 8. Shri S.B.Sardar, Training Officer C.S.T.A.R.I, Kolkata 9. Mrs. More J.G, Group Instructor ITI, Mulund 10 Shri S.N.Tambatkar, Instructor, COE(Electrical) 11 Shri S.C.S. Lakade, Instructor, COE(Electrical) ITI, Mulund ITI, Mulund 2
General information Name of the designated trade : Mechanic (Repair & Maintenance of Instruments used in Electrical Engineering) N.C.O. Code No. : 7241.10 Qualification : Passed 10 th class examination under 10+2 system of education or its equivalent. Duration of the Apprenticeship Training : Two years Rebate in Apprenticeship Training : One year & six months Broad Based Basic Training in Electrical Sector under Centre of Excellence Scheme and Advanced module of Centre of Excellence Scheme in Repair & Maintenance of Instruments used in Electrical Engineering. Ratio of Apprentice to Workers : 1:5 Terminal Behavior : On completion of the training the trainee is able to work on various sources for Power generation, able to analyze Different type of instrument function Repair & Maintenance of Electrical Instrument and its application. Course Outline The training shall comprise ofa) On the job training The actual training shall be depended on the facilities available in the establishment, with an idea to expose the trainees to as many activities as possible. The trainees shall maintain a daily work diary for the on job training, which shall be periodically authenticated by the supervisor. b) Project Group / Individual apprentice shall undertake a project in any of the areas depending on his/her interest and facilities available in the establishment. The duration of the project shall be four weeks. 3
Syllabus for the trade of Mechanic Repair & Maintenance of Instrument used in Electrical Engineering under Apprenticeship Training Scheme Practical Training : Six Months Sr. Shop floor Training (practical) Related Instruction (theory) no. 1) Familiarization with shop floor process and various activities in industry. Industrial safety and safety operation program (SOP). Occupational Hazards and safety Occupational Hazards and safety measures related to the trade. measures related to the trade. Introduction about environment and Introduction about environment and environment management system. Environment pollution and mechanics role in minimising the same. environment management system. Environment pollution and mechanics role in minimising the same. 2) Observation and understand various Safety Working in confined space instrument used in industrial power system. 3) Erection and mounting of instrument. Understand process chart, understand layout of different section. 4) Connection of various instrument used in power system. Familiarization with the characteristics of different electrical instrument used 5) Dismantle, study their construction, assemble and testing of following analog & digital instrument. 6) a) Voltmeter b) Ammeter c) Frequency meter d) Wattmeter in shop floor & various sections. Uses & application of instrument in industry and its importance. Familiarization with test bench. 7) e) Multimeter f) Energy meter g) Megger (insulation tester) h) Earth tester 8) i) Surge tester j) Ratio meter k) Max. demand meter l) Tri-vector meter 9) m) Oscilloscope n) Current transformer (C.T) o) Potential transformer (P.T.) p) Thermo couples 10) Fault finding & trouble shooting of various types of analog & digital instrument. Study of material used in instrument. Study of constructional feature & process of instrument Study of circuit diagram of different instrument and its application. Study of different control system in instrument. Study of various errors it causes & Remedies. 4
11) Maintenance of instrument according to schedule & maintain history sheet and log sheet. Study about accuracy and testing method s of instrument. 12) Inspection & testing of instrument. Method of calibration 13) Calibration of various instruments. Documentation history sheet, Log sheet,progress card preventive maintenance record 14) Method of data transfer from one meter to Methods of data transfer. another meter. 15) Project work. Project work. 5
Examination Scheme for trade of Mechanic Repair & Maintenance of Instrument used in Electrical Engineering under Apprenticeship Training Scheme S.No. Title Total Marks Minimum Marks Marks Obtained 1 PRACTICAL Project work based on 200 120 Practical Training in respective Industry Practical Test /Viva based on Practical training in Respective Industry 100 60 2 Theory 100 40 Total 400 220 6