SOLVING VIBRATIONAL RESONANCE ON A LARGE SLENDER BOAT USING A TUNED MASS DAMPER. A.W. Vredeveldt, TNO, The Netherlands SUMMARY In luxury yacht building, there is a tendency towards larger sizes, sometime even beyond L pp 100 m. As a consequence, the structure becomes slender and hence flexible. In some cases this tendency causes a hull girder natural frequency to coincide with propeller rotation frequencies, with annoying resonance as a consequence. The main issue is usually the vibration decay rate, which is very low. This indicates low structural damping, which is common in steel (ship)structures. Due to slight uncertainties in ship weights and structural damping, such a resonance can only be observed during sea trials. When it can be shown that the vibrations are indeed associated with a particular vibration mode, a Tuned Mass Damper (TMD) is a viable option to deal with the phenomenon. Recently, TNO applied a TMD on a large luxury yacht for combatting a hull girder resonance. The system was developed in close cooperation with the shipyard. This paper presents the theoretical background in a easy to understand, intuitive fashion and explains the practicalities of the design, fitting and commissioning of a TMD on board a yacht. 1. THE TWO MASS SPRING DAMPER SYSTEM Figure 1 The two mass spring system In order to understand the mechanism which governs a 2-node hull girder bending vibration in conjunction with a tuned mass damper, the mechanical model as depicted in Figure 1 must be characterised. In this paper M 1 is the effective mass of the boat associated with the 2-node horizontal bending vibration, M 2 is the mass of the TMD. Springs k 1 and k 2 are the respective stiffness elements, while β 1 and β 2 reflect the respective damping constants. When the damping β 1 is set at 1% of critical damping while the TMD is inactive, a frequency response function as shown in Figure 2 by the line with one maximum (green) characterised the system. As can be seen an amplification of 50 occurs at resonance. When a tuned mass damper is fitted with a mass of 1/100 th of the main mass and a damping of 6% of critical damping, the response as shown by the line with two maxima (red) characterises the system. The dynamic amplification reduces roughly by a factor of five. The two maxima and the minimum in between are typical.
Figure 2 Typical dynamic amplification main mass, without and with absorber As can be seen, in this case the response level reduces by a factor of almost five. There are many splendid books on mechanics which also deal with the tuned mass damper, e.g. Den Hartog (1934) which deals with mechanical vibrations in general and Todd (1961) which is dedicated to ships. 2. THE 2-NODE HORIZONTAL BENDING HULL GIRDER VIBRATION 2.1 Observations The annoying horizontal vibration was suspected to be associated with a horizontal 2-node hull girder vibration. This suspicion was based on a vibration contour plot (Figure 3) established during sea trials. The x-axis is the frequency in Hz while the vertical axis is the time axis during which the boat speed gradually increased. The colours indicate the vibration level (RMS) in [mm/s]. The yellow arrow points the line of increasing propeller blade excitation frequency. The blue arrow clearly indicates a natural frequency because it does not vary with the propeller blade frequency. Figure 3 Countour plot measured transverse vibrations during sea trials (source: Lloyds Register, ODS)
This frequency lies at 3.6 Hz. Although the sea trial vibration measurements already indicated that this natural frequency was associated with the 2 node horizontal hull girder bending mode, it was decided to conduct an impact excitation test for confirmation purposes. Moreover, in order to investigate the effectiveness of a TMD it is essential to know the vibration mode shape and the damping associated with the vibrating main mass, which can also be determined through impact response tests. Figure 4 Typical excitation hammer, for horizontal impact 2.2 Impact test Figure 4 shows the horizontal swinging hammer which was used to conduct the impact tests. The mass of the hammer was 120 kg. The hammer was fitted with a transducer for measuring the actual impact. The impact was applied at a stiff location on the ship structure, in this particular case the PS boulder foundation as the fo c sle deck. The longitudinal location was chosen in the forward location of the ship in order to make sure that the 2-node horizontal hull girder bending mode would be excited. Impacting at a vibration mode shape node would not excite the vibration mode of interest. Along the boat s length eight accelerometers were located. The impact response at each location was recorded simultaneously. By dividing the measured acceleration by the measured impact force, frequency response functions (FRF) are obtained for each location. Figure 5 shows such a typical FRF, in this case a location at the stern of the boat. There are three graphs which must be interpreted. The amplitude graph shows the actual response in terms of acceleration level per unit of force ([(m/s 2 )/N]). Clearly there is an resonance associated amplification at 3.6 Hz.
Figure 5 Typical frequency response function The presence of resonance is confirmed by the phase graph which clearly shows a phase shift of π radians. Such a phase shift is in line with theory. Finally attention must be drawn to the coherence graph which is used to verify the quality of the measured FRF. Values above 0.9 indicate a real correlation between impact and response, which is clearly the case at the resonance frequency. Values below this figure should be mistrusted. 2.3 Mode Shape These FRF graphs are available for each measuring location. Plotting the response values, with regard of the phase, along the length of the boat, yields a curve as shown in Figure 5, which is the vibration mode associated with 3.6 Hz. Figure 6 Vertical 2-node vibration mode at around 3.6 Hz 2.4 Damping An FRF as shown in Figure 5 is also required for determining the actual structural damping, which is crucial for the choice of the TMD characteristics. In this particular example a damping is observed of (only) 1% of the critical damping of the system. Please note Figure 2 which shows the dynamic amplification of a mass spring damper system in case of damping equal to 1% of critical damping. The amplification amount to up to 50!
2.5 Effective mass Another extremely important parameter is the effective mass associated with the given vibration mode. It actually depends on the planned location of the TMD. In order to explain this it is convenient to consider a mechanical system as shown in Figure 7. It shows a hinged beam with a mass M. The beam is infinitely stiff. The vibration mechanism is a pivoting motion of the beam about the hinge where the spring is compressed/ extended. If no other additional masses are present, the mass which the spring experiences is only half of the mass of the beam, i.e. M/2. So the effective mass associated with the beam with mass M and the pivoting vibration mode equals M/2 when it is considered located right above the spring (solid box in figure). If a TMD were to be fitted at this location, the main mass M 1 (Figure 1) would be this mass. The effective mass would double if it were located at mid span of the beam (dashed box). A further shift towards the hinge would shift the effective mass towards infinite. Figure 7 Explaining effective mass A similar effect is pertinent to the 2-node horizontal vibration mode, as depicted in Figure 8. It shows that the effective mas associated with this vibration mode would be about 10000 tonnes when the mass is considered to be located amidships. If the reference mass is considered to be located at 90% of Lpp forward of the transom, the effective mass reduces to 2600 tonnes. Figure 8 Effective mass as function of longitudinal location and mode shape This results shows the importance of the location of the TMD in the boat. Apparently a location in the forepeak or near the transom is most attractive because the main mass M 1 is the smallest. Hence fitting a TMD at one of these locations will prove to be most effective. 3. CHOICE OF TMD PROPERTIES Once having determined the mechanical characteristics of the boat at 4.6 Hz, a TMD can be designed. The effective mass i.e. the main mass M 1, equals 2600 tonnes, while the structural damping lies at 1 % of critical damping. A very basic, but
valid, calculation model is the single mass spring system. Since effective mass and frequency are known, a spring stiffness can be calculated. Also because the damping is known, a damping coefficient can be calculated. K 1 = M 1 (f 0 2π) 2 (1) C c = 2 K 1 M 1 (2) With : M 1 main mass [kg], K 1 stiffness [N/m], f 0 natural frequency [Hz], critical damping [N/m/s]. C c Having calculated these values a theoretical frequency response function can be calculated as shown in Figure 10 with the green curve (maximum dynamic amplification factor equal to 50). Consecutively a TMD mass (M 2 in Figure 1) is to be chosen. Which means determining TMD mass and damping. The frequency of the TMD is already known; it must be tuned to (almost) the natural frequency of the boat. Due to space constraints on board, as shown in Figure 9, a mass of 2600 kg is considered feasible. Figure 9 TMD in forepeak When the TMD stiffness K2 is tuned toward a natural frequency of 3.6 Hz and the damping is adjusted to 2 % of critical damping (of the TMD), a theoretical analysis gives the result as shown in Figure 10., the curve with two maxima (red).
Figure 10 Dynamic amplification 2-node horizontal vibration, without and with absorber As can be seen the amplification factor reduces by a factor of two, which implies an equal vibration level reduction. However the TMD must be tuned rather accurately to the natural frequency of the boat, which is illustrated in Figure 11. Figure 11 Dynamic amplification 2-node horizontal vibration, without and with absorber 0.20 Hz above target The effect of the absorber is shown when the TMD is tuned 0.20 Hz off target. The reduction is then 16% only. It is also interesting to consider the dynamic response of the boat and the TMD in the time domain. When the boat (main mass) and the TMD are excited manually, a time trace as shown in Figure 12 is predicted. While being located inside the ship it is possible to excite the TMD manually. Obviously when the TMD is excited by a force, the reaction force excites the boat as well.
Figure 12 predicted acceleration time traces, boat and TMD, manual excitation As can be seen, the TMD and the boat clearly interact. Based on these findings, it was decided to install a 2600 kg TMD in the fo c sle. Since the boat is already operational, the device had to be assembled on board, which required the components to be appropriate for man-handling. The building blocks which are assembled and which are to be loaded with lead ingots, are shown in Figure 13. One of the four spring assemblies is shown in Figure 14, together with an air cylinder which acts as damping element. Figure 13 TMD building blocks
Figure 14 TMD, one of the four spring assemblies and damper The assembly mounted in the boat is shown in Figure 9. 4. PRELIMINARY RESULTS Although the fine-tuning of the TMD has not been finalised, already some positive effect is reported by the crew. Moreover a short time slot was available for sea trials which gave the opportunity to sail the boat in a moderate breeze with approximate wave heights of 1 m (H 1/3 ). Vibration response spectra could be measured, averaged over 120 seconds measuring time. Results are observed for the TMD blocked and operational, as shown in Figure 15 and Figure 16 respectively. It can be seen that when the TMD is active the vibration level on the boat reduces from 2.5 mg to 2.0 mg, i.e. a reduction of 20%. This is in accordance with the predicted reduction of the amplification factor in case of the TMD being tuned slightly off target (Figure 11). Once the TMD is fully tuned, a reduction of 50% is expected. Figure 15 Measured response level, TMD blocked
Figure 16 Measured response level, TMD active In order to verify the proper working of the TMD, manual excitation in harbour has also been conducted. Figure 17 shows the result. The blue line shows the acceleration of the boat at the fo c sle, while the green line shows the acceleration of the TMD. The predicted interaction between TMD and boat is clearly visible. The results is in accordance with the prediction (Figure 12). Figure 17 measured acceleration time trace, TMD-boat manually exited 5. DISCUSSION Compared to the conventional use of TMD s, the mass ratio between TMD mass and main mass is rather low. This is clearly a trade-off between effect of the system on vibration reduction and practicalities associated with fitting a deadweight conveniently somewhere in a ship structure. In the case of the slender yacht a mass of 2.6 tonnes was considered the maximum feasible (Figure 9). There are however two consequences; 1. the effectiveness of the TMD becomes very sensitive to proper tuning of its natural frequency, 2. the effect of the TMD reduces with a decreasing TMD mass.
In the other way round, a change of the natural frequency of the boat, e.g. due to a changing loading condition, causes a mismatch of natural frequency of the boat and the TMD and hence a reduction of the TMD s effectiveness. When a natural frequency shift due to loading conditions, of more than 0.5 Hz is expected, a TMD which can be tuned by the crew, must be considered. As can be seen in Figure 10, the frequency range of interest lies well within a span of 1.0 Hz. This implies that the frequency resolution during measurements must better than say 0.03 Hz. This is much higher than the usual resolution, often only 0.6 Hz. This requirement causes long measuring times, i.e. minutes rather than seconds. 6. CONCLUSIONS AND RECOMMENDATIONS The main conclusion is that a TMD can be effective for reducing resonance related vibration on board a boat. Even an unusual low ratio between TMD mass and main mass (effective mass) of say 1/1000 can still yield satisfactory results, however the correct tuning of the TMD becomes even more important than it already is in case of conventional ratios (>1/100). Proper frequency tuning is crucial to the success of a TMD. It is important to determine the relevant vibration mode shape and damping experimentally. REFERENCES Hartog Den J.P., Mechanical Vibrations, Courier Publications, January 1 st 1985 (first published in 1934) Todd F.H., Ship Hull Vibration, Edward Arnold Publishers, first edition (1961), ISBN-10: 0713131489