INSTRUCTIONS FOR GALVANIZED SHED 2.3 X 2.3 X 1.9M MODEL NO: GSS2323 & GSS2323G Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE. Refer to instruction manual Wear eye protection Wear safety footwear Wear gloves 1. SAFETY WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed. 99 Keep the work area clean, uncluttered and ensure there is adequate lighting. 99 Keep children and unauthorised persons away from the working area. 88 DO NOT use the shed for any purpose other than that for which it is designed. 99 Use appropriate safety clothing including eye protection. 88 DO NOT attempt to assemble in windy weather. Note: The assembly of this product will require assistance. 2. INTRODUCTION Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door which is secured by cross bolt and eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down fixing kits. 3. SPECIFICATION Model no s:...gss2323/gss2323g Colour:...silver/green Roof type:... apex Doors:...1 Overall size (W x D x H*):...2300 x 2300 x 1900mm * minimum wall height 4. CONCRETE PLINTH Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52 reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm edge around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.
5. CONTENTS LIST Step 1: Lay out all parts with number facing outwards and check off against parts list. Picture Description Component Location Part No. QTY BOX Check Sheet Sheet 2000x770 Rear wall side wall 9 2 Sheet Sheet 1216x770 Roof S16 2 1 Sheet Sheet 1216x770 Roof S17 2 1 Sheet Sheet 1216x770 Roof S27 2 1 Sheet Sheet 2000x735 Front 11P 1 1 Sheet Sheet 2000x735 Front 11Q 1 1 Door Sheet Sheet 1945x770 Door 5K 1 1 Channel Channel 1943 Door 24H 1 1 Channel Channel 1943 Door 24J 1 1 Channel Channel 768 Door M26 2 2
Shed Picture Description Component Location Part No. QTY BOX Check Connector Gable cap connector 450 Roof E3 1 2 Ridge beam Ridge beam 1125 Roof 62 2 1 Gable R/H Gable 1100 Roof 94R 2 2 Gable L/H Gable 1100 Roof 94L 2 2 Logo cap Logo cap Roof 95 2 2 Roof brace Roof brace Roof 96 2 1 Ridge beam connector Ridge beam connector 450mm zinc Roof 67 1 1 Channel connector Channel connector 188mm Side wall 11 2 Joining brace Brace Door W 1 2 Picture Component QTY Picture Component QTY Self-tapping screws (10mm) 360 Self-tapping screws (16mm) 35 4 x 10mm Rivet 12 3 x 10mm Rivet 40 Pad bolt 1 Keeper 1 Base bracket 11 5/16 x 19mm Hexagonal bolt 11 5/16 Hexagonal nut 11 Mid wall brace bracket 4 Mid wall channel connector 3 Self tapper safety cover 40 Channel safety cover (L type) 1 Channel safety cover (R type) 1 Plastic stopper 4 Sleeve anchor bolt 11 Note: All fittings are located in box 2. All fittings are located in box 2.
GardenShed Shed overview: 72 71 67 41K 41J 23A 42A 96 34R 96 95 95 54 54 54 54 62 62 E3 E2 E2 33L 33R 34L 34R 34L 34R 34L 26M 26L 26N 26P 26J 26K 26K 26J 26I 26H 26E 26F 26F 26E 26C 26D 26B 26A 26B 26A 26B 26A 26B 11P 11Q S16 26A 24H M26 5K W U4 U4 70 24J 94L 94R 94R 94L Z23 S27 S17 S17 S27 S16 M26 Z23 Z23 Z23 Shed overview:
Step 2: Assemble the rear wall panels You You will will find find it easier it easier to to assemble assemble your your shed shed using using saw sawhorses with with timber timber studs studs attached attached (the timber (timber needs needs to be to the be same the same length length as the as the Shed shed (2.3m)) or or alternatively, a trestle a trestle table. table. Place 3 x part (sheeting) on your work table and join together with self tapping screws as per the diagram below ensuring the ridges are facing Place up. 3 x part (sheeting) on your worktable and join together with self-tapping screws as per the diagram below ensuring the ridges are facing up. RIDGES FACING UP Tip: If panel and screw holes do not line up, try pulling panel to match up holes. Tip: If panel and screw holes do not line up, try pulling panel to match up holes.
Step 2: Assemble the rear wall panels (continued) Now fit parts 26I, 26H (top channels) and parts 26C, 26D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it Now fit parts 26I, 26H (top channels) and parts 26C, 26D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it in (diagram B). Make in (diagram sure the B). small Make lip sure on the the channel small lip is on always the channel facing out. is always This ensures facing rain out. water This ensures cannot build rain water up inside cannot the shed. build Make up inside sure your part 26I shed. and 26H Make are used sure as part top 26I side and channels. 26H are used as top side channels. 26H RIDGES FACING UP 26I 26D 26C A A RIDGES FACING UP 26H 26I 26D 26C B
Step 2: Assemble 2: Assemble the rear the wall rear panels wall (continued) panels (continued) Now fix parts 34R and 34L (mid wall channels) joined by mid wall connector to the sheeting with self tapping screws. Please note that the groove should face downwards. Fix other channels with self tapping screws. Apply part (channel connector) on top and bottom channels to enhance Now fix parts 34R and 34L (mid wall channels) joined by mid wall channel connector to the sheeting with self-tapping screws. Please the strength. Note: screws are applied to both sides of the connectors. All screws marked with a cross should not be fixed at this stage. note that the groove should face downwards. Fix other channels with self-tapping screws. Apply part (channel connector) on top and bottom channels to enhance the strength. NOTE: Screws are applied to both sides of the connectors. All screws marked with a cross should not be fixed at this stage. RIDGES FACING UP 34R 34L 26I RIDGES FACING DOWN 34L 26H Note: Channel 34R and 34L should Note: Channel face down. 34R and 34L should face down. 26C 34R Mid wall channel Mid connector wallclchannel connector 26D
Step 3: Assemble the side wall panels Place Place 3 x 3 parts x parts sheeting (sheeting) on your on your work worktable and and join together join together with with self self-tapping screws screws as per as the per diagram. the diagram. Now Now fit parts fit parts 26K, 26K, 26J (top 26J channel) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is always facing (top channels) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is out. This ensures rainwater can not build up inside the shed. Make sure parts 26K and 26J are used as top side channels. Now always fix parts facing 34R out. and This 34L ensures (mid wall rainwater channels) cannot to the build sheeting up inside with self your tapping shed. Make screws. sure Please parts note 26K the and groove 26J are should used as face top downwards. side channels. Fix other channels using self tapping screws through both sides of the connectors and enhance the strength by applying part (channel connector). Now fix parts 34R and 34L (mid wall channels) to the sheeting with self-tapping screws. Please note the groove should face downwards. Note: Fix Screws other channels are applied using to both self-tapping sides of screws the connectors. through both All screws sides of marked the connectors with a cross and should enhance not the be fixed strength at this by stage. applying part (channel connector). NOTE: Screws are applied to both sides of the connectors. All screws marked with a cross should not be fixed at this stage. 26J 26K 34R 26B 34L RIDGES FACING UP 26A
Step 3: Assemble side wall panels (continued) Step 3: Assemble side wall panels (continued) Repeat the same steps for the other side. Note: All screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures rainwater can not build up inside the shed. Repeat the same steps for the other side. NOTE: All screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed. RIDGES FACING DOWN 26K 34L 26J 26A 26B 34R
Step 4: Assemble the roof panels Place parts S16, S27 and S17 (sheeting) on your worktable and join together with self-tapping screws as per the diagram below. Place parts S16, S27 and S17 sheeting on your worktable and join together with self tapping screws as per the diagram below. S27 S17 S16 RIDGES FACING UP Fix Fix parts parts 26F, 26F, 26E, 26E, 26A 26A and and 26B 26B (channels) (channels) using using self self-tapping tapping screws screws as as per per the the diagram diagram below. below. Please Make sure ensure the parts small 26A lip on and the 26B channel is always facing out. This ensures rain water can not build up inside the shed. are attached to the side of sheeting which has pre-punched holes as per the diagram below. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed. 26E 26F 26B 26A RIDGES FACING UP Enhance the structural strength by applying part (channel connector). Note that screws are applied to both sides of the connectors. Enhance the structural strength by applying part (channel connector). Note that screws are applied to both sides of the connectors.
Step 4: Assemble the roof panels (continued) Leave Step 4 corners 4: Assemble unfixed at the this roof stage. panels Repeat (continued) the same steps for the other roof panel. Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof panel.
Step 5: Assemble the front wall panels. Fix parts Fix parts 41J and 41J 41K and (jamb) 41K (jamb) to parts to 11P parts and 11P 11Q (sheeting) and 11Q (sheeting) with self tapping with self-tapping screws as per screws diagram as below. per diagram Note: All screws below. marked NOTE: with All a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures the rainwater can not build up inside screws the shed. marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed. 41J 41K 11Q RIDGES FACING UP 11P 26N RIDGES FACING UP 26P 42A 11Q 11P 23A 26M 26L 23A 26M 26L Fix parts 26P, 26N (top channels), 26L, 26M and 23A (bottom channel) with self tapping screws. Enhance the top channels by applying part (channel connector).
Step 5: Assemble the front wall panels continued. Step 5: Assemble the front wall panels (continued) Now fix parts 33R and 33L (mid wall channels) to the sheeting with self tapping screws. Note: The groove should face downwards. Now fix parts 33R and 33L (mid wall channels) to the sheeting with self-tapping screws. Please note the groove should face downwards. 33R 33L RIDGES FACING UP
Step 6: Assemble the front door Place part 5K (door sheet) on the worktable and fit 2 x parts M26, 24J, 24H (channels) to the door, fixing them with the provided 3.0 Place part 5K (door sheet) onto the worktable and fit 2 x parts M26, 24J 24H (channels) to the door, fixing them with the provided 3.0 x 10mm rivets. x 10mm Make rivets. sure the Make small sure lip on the the small channel lip on is the always channel facing is outwards. always facing This out. ensures This rain ensures water rain can water not build cannot up inside build up the inside shed. your shed. M26 RIDGES FACING UP 24J 5K 24H M26 FIXW WITH ITH3 3.0MM.0*10MMR RIVETS IVET FIXW WITH ITH3 3.0MM.0*10MMR RIVETS IVET FIXWITH ITH3 3.0MM.0*10MMR RIVETSIVET DO NOT FIX RIVETS HERE, HERE, LEAVE FOR PAD PAD BOLT. BOLT.
Step 6: Assemble 6: Assemble the front the door front continued door (continued) Once channels are fitted to both doors, align 2 x part U4 (brace) and part W (joining brace) with holes on the back of the door and position temporarily with some tape or simply hold in place. Once channels are fitted to both doors, align 2 x part U4 (brace) and part W (joining brace) with holes on the back of the door and position temporarily with some tape or simply hold in place. U4 RIDGES FACING DOWN W 5K U4 BACK
Step 6: Assemble the front door continued Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with 3.0 x 10mm rivets (provided), the provided through 3.0 the x front 10mm of the rivets panel. through Then turn the door front over of and the insert panel. plastic Then stoppers turn door at the over ends and of insert braces plastic shown stoppers below. at the ends of braces as shown below. FRONT FIX WITH 3.0MM RIVETS FIXW ITH3.0*10MMR IVET WHITEP PLASTIC STOPPER BACK RIDGES FACING DOWN WHITE WHITEP PLASTIC LASTIC STOPPER STOPPER
Step 6: Assemble the front door continued Step 6: Assemble the front door (continued) Fit part 5K (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix to the door using the pre-drilled holes. Fix the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with self tapping screws or the rivets provided (see diagram A and B below). Fit part 5K (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix the door using the pre-drilled holes. Fix the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with the self-tapping screws or the rivets provided (see diagram A and B below). BACK RIDGES FACING DOWN 5K FIX DOOR HINGES 4.0 X 10MM RIVETS 70 70 A B FIX PAD BOLT WITH 3.0 X 10MM RIVETS
Shed Step 7: Fit the panels together Step 7: Fit the panels together Now fit the front, side and rear panels and 2 x parts 94R, 2 x 94L (gables) together using the holes provided and then attach the pad bolt keeper using self tapping screws (diagram A) or using rivets (diagram B). Also attach part Z23 (corner brace) to each corner using self tapping screws provided. Now fix the front, side and rear panels and 2 x parts 94R, 2 x parts 94L (gables) together using the holes provided and then attach the pad bolt keeper using self-tapping screws (diagram A) or using rivets (diagram B). Also attach part Z23 (corner brace) to each corner using the self tapping screws provided. 94R 94L Z23 Z23 94L 94R Z23 FIX PADBOLT KEEPER WITH 16MM 16mm SCREWS Z23 71 A A FIX FIX PAD PADBOLT BOLT KEEPER KEEPER WITH WITH 3.0 3.0*10MM X 10MM RIVETS RIVET 71 B B
Step 7: Fit the panels together continued Step 7: Fit the panels together (continued) Join 2 x part 62 (ridge beam) with the end marked with the red arrow using part 67 (ridge beam connector). Put on 2 x part E2 (gable cap) and join them using part E3 (gable cap connector). Fix this structure using the provided 16mm self tapping screws. Join 2 x part 62 (ridge beam) with the end marked with red arrow using part 67 (ridge beam connector). Put on 2 x part E2 (gable cap) and join them using part E3 (gable cap connector). Fix this structure using the provided 16mm self-tapping screws. 62 67 62 REDARROW END E2 E3 E2 PARTS 26A AND 26B CHANNELT (CHANNELS) YPE 26A ON AND THIS 26BTEND HISE ND PARTS 26E AND 26F CHANNELT (CHANNELS) YPE 26E ON AND THIS 26FT END HISE ND FIX WITH WITH 16MM 16mm SELF-TAPPING SCREWS Slide the side of the roof panel with channels 26E and 26F into the ridge beam. Slide the side of the roof panel with channels 26E and 26F into the ridge beam.
Step 7: Fit the panels together (continued) Repeat the same step for the other assembled roof panel. Drill holes for roof brace using 3mm drill bit. Then fix the roof brace as Repeat the same step for the other assembled roof panel. Drill holes for roof brace using 3mm drill bit. Then fix the roof brace as per diagram per diagram below. Join the sheeting and the gable using part 54 (lip) and then fix the 4 corners using 16mm self-tapping screws. below. Join the sheeting and the gable using part 54 (lip) and then fix the 4 corners using 16mm self tapping screws. Note: Do not fix central Note: Do not fix central screws marked with a cross at this stage). screws marked with a cross at this stage. 96 AFTER After ATTACHING attaching both BOTH roof ROOF panels to the walls, drill PANELST holes OW through ALLSthe ASroof SHOWN brace ABOVE, using a 3mm drill bit DRILLT After and attaching HE fix HOLES the brace both THROUGHB roof to the panels ridge to Y3beam MM and channel DRILLB the walls, IT FORT Drill holes HE through ROOFBthe RACE roof above the door, as per the diagram AND on the left. FIX brace IT TOusing THER a 3mm IDGE drill BEAMA bit and ND fix FRONT WALL brace Repeat AS to SHOWN. the this ridge step beam for REPEAT and the channel rear wall roof brace. THE SAME above door as per the diagram on STEP FORT HE ROOFS IDE. the left. Repeat this step for the rear THEN REPEATT HISP ROCEDUREF OR wall roof brace. THE REARW ALLR OOFB RACE PARTS 26E AND 26F (CHANNELS) ON THIS END 54 PARTS 26A AND 26B (CHANNELS) ON THIS END 54 54 54 54 S17 94L
Attach part 95 (logo cap) and fix the roof panels using 16mm self tapping screws as per diagram below. Attach part 95 (logo cap) and fix the roof panels using 16mm self-tapping screws as per diagram below. 95 FIXI WITH TW ITH1 16MM 6mmS ELF SELF-TAPPING TAPPINGS CREWS SCREWS FIXI WITH TW ITH1 16MM 6mmS ELF SELF-TAPPING TAPPINGS CREWS SCREWS
GardenShed Now fit the bolt down kit as per the diagram below. Strengthen the mid wall brace by applying part 72 (mid wall brace bracket) to each corner if necessary. Now fit the bolt down kit as per the diagram below. Strengthen your mid wall brace by applying part 72 (mid wall brace bracket) to each corner if necessary. 72 BOLT &&N NUT UT WALL SHEET STEEL ANGLE SLAB SLEEVE ANCHOR BOLT SLEEVE ANCHOR BOLT DOOR DOOR
Apply channel channel safety safety cover cover L type L type to channel to channel 33L and 33L R type and to R channel type to 33R channel for safety. 33R Also, for safety. apply the Also, self apply tapping the screw self-tapper covers to covers screw to ends visible in walls on the inside of the shed. screw ends visible in walls on the inside of the shed. L 33L L 33R R R
GardenShed The door can be hinged on the opposite side as well. Align the door with the edge and make holes using a cordless drill. Remove pins from the The door can be hinged on the opposite side as well. Align the door with the edge and make holes using a cordless drill. hinge and reverse their direction before you attach the door. If you are concerned about the visibility of any pre-drilled holes they can be filled in Remove pins from the hinge and reverse their direction before you attach the door. If you are concerned about the visibility of with rivets. Perform the same procedure for the pad bolt. any pre-drilled holes you can fill them with rivets. Perform the same procedure for the pad bolt. FIX WITH FIXW ITH4 4.0 X.0*10MM RIVETS Environmental Protection Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations. Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500. NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sole UK Distributor, Sealey Group, Kempson Way, Suffolk Business Park, Bury St. Edmunds, Suffolk, IP32 7AR 01284 757500 www.sealey.co.uk 01284 703534 sales@sealey.co.uk