MEDIUM VOLTAGE TERMINATIONS CATALOGUE 01
NEXANS NETWORK SOLUTIONS DIV. EUROMOLD COMPANY PRESENTATION EUROMOLD Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from to kv. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. International standards All our products meet the International standards like CENELEC HD 9.1, CENELEC EN 180, IEC 01, IEC 0- or country specifications. Official certificates, CESI, KEMA, ATEX prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Laboratory accreditation Since June 000, Euromold s independent ELAB laboratory obtained the BELAC accreditation no.1-test conform with the European standards for laboratories ISO 105 for electrical testing of low and medium voltage cable accessories according to the international standards EN 9, IEC 0, IEC 1 and HD 9. ISO 9001 Certificate Since 199, Euromold s commitment to quality is demonstrated by its ISO 9001 certification. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve.
05/01
TERMINATIONS TABLE OF CONTENTS ITK - indoor termination OTK - outdoor termination AIN - indoor termination AFN - outdoor termination T-ITK - -core indoor termination T-OTK - -core outdoor termination 15TS-NSS - universal bushing boot 09/01
ITK COLD-SHRINKABLE INDOOR TERMINATION APPLICATION A kit of terminations for use indoors in controlled environmental conditions and subject to light condensation. To connect polymeric insulated cable to equipment. 1 DESIGN Indoor termination comprising: 1. Cable lug (not included in the standard kit).. Water sealing mastic.. Silicone tube.. Stress control mastic. 5. Conductive EPDM ring. L /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv Up to kv SPECIFICATIONS AND STANDARDS Meets the requirements of CENELEC HD 9.1. 5 Termination type Strike distance L Diameter over core insulation Conductor sizes (mm ) min max min max ITK ITK ITK ITK 0 00 0 00 1 0 1 0 5 00 0 800 09/01
KIT CONTENTS The complete ITK termination kit comprises the following components: The kit also comprises water sealing mastic and installation instructions. = x ITK or ITK termination kit x Factory pre-assembled silicone tubes comprising stress relief and sealing mastic. = x ITK or ITK termination kit x Factory pre-assembled silicone tubes comprising stress relief and sealing mastic. ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable insulation diameter in mm. EXAMPLE: The copper wire screened cable is kv, 1 mm stranded aluminium. The diameter over core insulation is. mm. Order a x ITK termination kit. Ordering part number x ITK x ITK x ITK x ITK Diameter over core insulation Conductor sizes (mm ) min max min max 1 0 1 0 mm max 5 00 0 mm min 110 mm max 0 800 A All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified (not applicable for ITK and ITK ). For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Also order a Kit MT. For use with Alupe or C - cables. Please contact our representative. For use with three-core cables: see T-ITK. If the cable lug barrel diameter (A) is less than 0 mm: order a rubber adapting sleeve. Can be supplied with all common types of cable lugs. 5
A A A OTK COLD-SHRINKABLE OUTDOOR TERMINATION APPLICATION A kit of terminations for use outdoors and exposed to prolonged sunshine and other weather conditions. To connect polymeric insulated cable to equipment and for the outdoor terminating on to overhead lines or busbars. DESIGN Outdoor termination comprising: 1. Cable lug (not included in the standard kit).. Water sealing mastic.. Sheds which can be installed upwards or down.. Silicone tube with sheds. 5. Silicone tube.. Stress control mastic.. Conductive EPDM ring. 1 L 1 L 1 L /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv Up to kv 5 5 SPECIFICATIONS AND STANDARDS Meets the requirements of CENELEC HD 9.1. B B B Fig. 1 Fig. Fig. Termination type OTK OTK OTK OTK Creepage distance A-B 0 890 00 890 Strike Diameter over distance core insulation Number L of sheds 00 Conductor sizes (mm ) min max min max 1 0 19 0 5 0 00 0 0 Fig. no. 1 09/01
KIT CONTENTS The complete OTK termination kit comprises the following components: The kit also comprises water sealing mastic and installation instructions. x Factory pre-assembled silicone tubes comprising stress relief and sealing mastic. x OTK termination kit x Factory pre-assembled silicone tubes comprising stress relief and sealing mastic. x Silicone tube with 5 sheds x OTK termination kit x Factory pre-assembled silicone tubes comprising stress relief and sealing mastic. x Silicone tube with sheds x OTK or x OTK termination kit ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable insulation diameter in mm. EXAMPLE: The copper wire screened cable is kv, 1 mm stranded aluminium. The diameter over core insulation is. mm. Order a x OTK termination kit. Ordering part number x OTK x OTK x OTK x OTK Diameter over core insulation Conductor sizes (mm ) min max min max 1 0 19 0 0 00 0 0 A All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified (not applicable for OTK and OTK ). For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Also order a Kit MT. If the cable lug barrel diameter (A) is less than 0 mm: order a rubber adapting sleeve. For use with Alupe or C - cables. Please contact our representative. For use with three-core cables: see T-OTK. Can be supplied with all common types of cable lugs.
AIN SLIP-ON INDOOR TERMINATION APPLICATION A kit of terminations for use indoors in controlled environmental conditions and subject to light condensation. Provides a simple and quick method of stress relieving on screened polymeric cables. DESIGN Indoor termination comprising: 1. Cable lug (not included in the standard kit).. High flexibility silicone rubber housing, allowing larger tolerances on cable insulation diameters, with integrated conductive rubber insert, providing stress relief.. Earthing lug (not included in the standard kit). 1 /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv 18/0 () kv 0.8/ () kv Up to kv SPECIFICATIONS AND STANDARDS Meets the requirements of CENELEC HD 9.1 and IEC 0-. Termination type min Conductor sizes (mm ) max AIN 10 AIN 0 AIN 0 AIN 5 5 1 00 00 09/01 8
KIT CONTENTS A kit always comprises termination housings, installation instructions, special lubricant, wiper, adhesive tape, field control mastic,... Cable lugs and earthing lugs are not included in the standard kit, but can be ordered separately. ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable dimensions in mm. Conductor sizes (mm ) Diameter over core insulation min max min max 5 95. 1.0 0 0 19.0 8.5 00 0.0.0 0 800.0.0 9.0.0 00.0 58.0 Number of sheds L 1 1 1 5 Dia. D 0 8 98 98 Ordering part number x AIN 10-1 x AIN 10- x AIN 10- x AIN 0- x AIN -5 x AIN - 5 95 00 0 0 0 0 0 800 00 18.0.5 1.0.0 9.0.0.5.0 1.0.0.0 58.0 5 5 5 5 5 8 8 98 98 x AIN 0-1 x AIN 0- x AIN 0- x AIN 0- x AIN -5 x AIN - 95 0 0 0 0 0.5.0.0 9.0.0 9.0 8.0.0.0 58.0 00 00 00 81 98 98 x AIN 0-1 x AIN 0- x AIN 0- x AIN -5 x AIN - 1 0 00 0 1.5 9.0.0 1.0.0 58.0 98 98 98 x AIN - x AIN -5 x AIN - EXAMPLE: A set of indoor terminations for a kv - 0 mm stranded aluminium cable with copper wire screen without cable lugs. The diameter over core insulation is 0. mm. Order a x AIN 0- termination kit. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: -/MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. No heating or flame is required. 9
AFN SLIP-ON OUTDOOR TERMINATION APPLICATION A kit of terminations for use outdoors and exposed to prolonged sunshine and other weather conditions. To connect polymeric insulated cable to equipment and for the outdoor terminating on to overhead lines or busbars. DESIGN Outdoor termination comprising: 1. Cable lug (not included in the standard kit).. Water sealing silicone sleeve.. Silicone housing with sheds and integrated conductive silicone rubber insert providing stress relief for the cable.. Water sealing mastic. 5. Earthing clamp.. Earthing lug (not included in the standard kit). 1 /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv 18/0 () kv 0.8/ () kv Up to kv SPECIFICATIONS AND STANDARDS Meets the requirements of CENELEC HD 9.1 and IEC 0-. 5 Termination type min Conductor sizes (mm ) max AFN 10 AFN 0 AFN 0 AFN 5 5 0 00 00 09/01 10
KIT CONTENTS A kit always comprises termination housings, water sealing sleeve, the installation instructions, special lubricant, wiper, earthing clamp, water sealing mastic, adhesive tape, field control mastic,... Cable lugs and earthing lugs are not included in the standard kit, but can be ordered separately. ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable dimensions in mm. Conductor Diameter over L sizes core insulation Number (mm ) of sheds (max) min max min max 5 0 00 0 95 0 0 800. 19.0.0.0 1.0 8.5.0.0 00 9.0.0.0 58.0 5 95 00 0 0 0 0 0 800 00 18.0.5 1.0.0 9.0.0.5.0 1.0.0.0 58.0 0.5 9.0 95 0.0 8.0 0.0.0 0 9.0.0 0.0 58.0 0 0 8.0.0 1 00 1.5 1.0 0 9.0.0 0.0 58.0 10 10 10 0 0 0 0 0 00 00 00 Creepage Dia. D Ordering distance part number 90 9 x AFN 10-1 9 5 x AFN 10-105 0 x AFN 10-118 x AFN 0-55 x AFN -5 55 x AFN - 100 80 x AFN 0-1 1 99 x AFN 0-118 x AFN 0-118 x AFN 0-55 x AFN -5 55 x AFN - 115 95 x AFN 0-1 115 9 x AFN 0-18 x AFN 0-55 x AFN -5 55 x AFN - 55 x AFN - 55 x AFN - 55 x AFN -5 55 x AFN - For use in heavy polluted areas (terminations with an increased creepage length) 0 1 0 0 00 0 8.0 1.5 9.0.0.0 1.0.0 58.0 11 11 11 11 55 55 55 55 109 109 109 109 x AFNP - x AFNP - x AFNP -5 x AFNP - EXAMPLE: A set of outdoor terminations for a kv - 0 mm stranded aluminium cable with copper wire screen without cable lugs. The diameter over core insulation is 0. mm. Order a x AFN 0- termination kit. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: -/MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. No heating or flame is required. 11
T-ITK COLD-SHRINKABLE THREE CORE INDOOR TERMINATION APPLICATION The T-ITK is a cold-shrinkable indoor termination suited for polymeric insulated three-core cables. It will provide a necessary seal against moisture penetration and a perfect electrical field control. DESIGN Cold-shrinkable termination comprising: 1. Cable lugs (not included in the standard kit).. Water sealing mastic.. Silicone rubber tubes.. Stress control mastic. 5. Conductive EPDM ring.. Silicone rubber protection tubes.. Break-out. 8. Flexible tinned copper braid (for use with individual metal tape screened cables). 1 5 /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv Up to kv SPECIFICATIONS AND STANDARDS The cold-shrinkable T-ITK termination meets the requirements of CENELEC HD 9.1. 8 Termination type Diameter over core insulation Dia. d Diameter over outer sheath Dia. D Conductor sizes (for information only) (mm ) min max min max min max T-ITK -1 1 0 8 90 0 T-ITK - 8 110 0 T-ITK -1 1 0 8 90 5 185 T-ITK - 8 110 1 0 09/01
KIT CONTENTS The complete cold-shrinkable T-ITK termination kit comprises the following components: The kit also comprises a roll of adhesive tape, flexible copper braid and installation instructions. T-ITK W cold-shrinkable termination kit x Cold-shrinkable termination assembly Water sealing mastic 1 x Cold-shrinkable break-out x Cold-shrinkable protection tube 1 x Pulling hook ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable dimensions in mm. EXAMPLE: The cable is kv, x 1 mm stranded aluminium, with a diameter of.0 mm over outer sheath and.5 mm over the core insulation. The cable has an individual copper tape screen. Order a T-ITK -1 termination kit. Ordering part number T-ITK -1 T-ITK - T-ITK -1 T-ITK - Diameter over core insulation All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified (not applicable for ITK and ITK ). Diameter over outer sheath min max min max 1 1 0 0 8 8 8 8 90 110 90 110 A X For use with copper tape screened cables. No further earthing device is necessary. Different armour connections are available. Please contact our representative. If the cable lug barrel diameter (A) is less than 0 mm: order a rubber adapting sleeve. For tail lengths X between 0 and 00 mm. Can be supplied with all common types of cable lugs. Also available with heat-shrinkable break-out 1
T-OTK COLD-SHRINKABLE THREE CORE OUTDOOR TERMINATION APPLICATION The T-OTK is a cold-shrinkable outdoor termination suited for polymeric insulated three-core cables. It will provide a necessary seal against moisture penetration and a perfect electrical field control. 1 DESIGN Cold-shrinkable termination comprising: 1. Cable lugs (not included in the standard kit).. Water sealing mastic.. Silicone rubber tubes with sheds.. Silicone rubber tubes. 5. Stress control mastic.. Conductive EPDM ring.. Silicone rubber protection tubes. 8. Break-out. 9. Flexible tinned copper braid (for use with individual metal tape screened cables). 5 /10 () kv.5/11 () kv 8./15 (1.5) kv /0 () kv./ () kv Up to kv SPECIFICATIONS AND STANDARDS The cold-shrinkable T-OTK termination meets the requirements of CENELEC HD 9.1. 8 9 Termination type Diameter over core insulation Dia. d Diameter over outer sheath Dia. D Conductor sizes (for information only) (mm ) min max min max min max T-OTK -1 T-OTK - T-OTK -1 T-OTK - 1 0 0 0 8 8 8 8 90 110 90 110 0 1 0 185 0 09/01 1
KIT CONTENTS The complete cold-shrinkable T-OTK termination kit comprises the following components: The kit also comprises a roll of adhesive tape, flexible copper braid and installation instructions. T-OTK T-OTK T-OTK W cold-shrinkable termination kit x Cold-shrinkable termination assembly Water sealing mastic 1 x Cold-shrinkable break-out x Coldshrinkable protection tube 1 x Pulling hook ORDERING INSTRUCTIONS Select the part number corresponding to both the system voltage and the cable dimensions in mm. EXAMPLE: The cable is kv, x 1 mm stranded aluminium, with a diameter of.0 mm over outer sheath and.5 mm over the core insulation. The cable has an individual copper tape screen. Order a T-OTK -1 termination kit. Ordering part number T-OTK -1 T-OTK - T-OTK -1 T-OTK - Diameter over core insulation All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified. Diameter over outer sheath min max min max 1 0 0 0 8 8 8 8 90 110 90 110 A X For use with copper tape screened cables. No further earthing device is necessary. Different armour connections are available. Please contact our representative. For use with other cable types. Please contact our representative. For tail lengths X between and 8 mm. Can be supplied with all common types of cable lugs. Also available with heat-shrinkable break-out 15
15TS-NSS UNIVERSAL BUSHING BOOT APPLICATION This universal bushing boot is manufactured from nontracking EPDM rubber and is designed to mate with all types of cold or heat-shrinkable terminations (without sheds). The bushing part fits interface diameters between 0 and 0 mm. The system is separable and allows easy removal for testing. This boot is suitable for all angles between 90 and 180. KIT CONTENTS The x 15TS-NSS kit comprises universal bushing boots, silicone grease and installation instructions. /10 () kv.5/11 () kv 8./15 (1.5) kv Up to 1.5 kv CLEARANCES This is an unscreened boot and therefore not safe to touch when energised. When used in a metal enclosed cable box, these minimum clearances must be respected. Bushing boot type Conductor sizes (mm ) Diameter D over termination min max min max 15TS-NSS 1.5 max 5 0 0 In mm. 09/01 1
NOTES 1
18 05/01
NOTES 19
0 05/01
Nexans Network Solutions N.V. - Div. Euromold Zuid III, Industrielaan, B-90 Erembodegem Tel.: +(0)5 85 0 11 sales.euromold@nexans.com www.euromold.be Catalogue also available on Website and Mobile Apps Find out more about Nexans Power Accessories. 09/01