Centre Grinding Machines

1 Type ZS 102-151 - 201

2 Technical Data of Henninger Centre Grinding Machines Machine Type ZS 102 ZS 151 ZS 201 Centre hole grinding range Ø 1-58 mm Ø 2-90 mm Grinding wheel spindle dimensions Ø 50 x 250 mm Ø 50 x 250 mm Grinding wheel spindle collet mounting Ø 1-7 mm DIN 6499 Ø 1-8 mm DIN 6388 Grinding wheel spindle rotational speed 16.000-40.000 (7 steps) 9.600-24.000 (7 steps) Grinding abrasives EK, HM, CBN, D Max.grinding wheel Ø (45 m/sec) 20 mm 50 mm Ø Tailstock tip 58 mm Eccentric rpm 50 min -1 Dressing angle range 45-120 Set dressing angle 60 Dressing stroke 50 mm Grinding wheel head stroke 100 mm 150 mm Digital display (Reset, 5 µm resolution) yes Grinding spindle motor power 250 Watt Eccentric motor power 90 Watt Set-up for the dust extraction equipment yes Machine power consumption yes Electrical power input approx. 2.0 kw Connected electrical supply for machine 400V, 50Hz, 3Ph, N, PE Clamping range of the vice (Ø) 5-100 mm 5-105 mm / 95-160 mm Clamping range of the vice (Ø) accessory - 140-195 mm 140-225 mm Max. weight of the workpiece 100 kg 145 kg 500 kg Workpiece length of the machine - 1200 20-1100 mm 20-1200 mm 20-1150 mm Workpiece length of the machine - 1500-20 - 1500 mm 20-1500 mm Workpiece length of the machine - 2000-20 - 2000 mm 20-2000 mm Machine width 1000 mm 1100 mm Machine depth 700 mm 700 mm Machine height of the machine - 1200 2000 mm 2100 mm Machine height of the machine - 1500-2400 mm Machine height of the machine - 2000-3000 mm Weight of the machine - 1200 approx. 300 kg approx. 430 kg approx. 450 kg Weight of the machine - 1500 - approx. 520 kg approx. 540 kg Weight of the machine - 2000 - approx. 600 kg approx. 620 kg Colour basic part RAL 7035 light-grey Colour upper part RAL 7016 anthracite grey Pneumatic quick lift Option (cannot be retrofitted), for serial production Stroke 25 mm Dust extraction (accessory) can be retrofitted Motor power 1.1 kw Airstream 210 m³/h Max. negative pressure 20.000 Pa Protection class electrical IP 54 Noise pressure level approx. 70 db(a) Drive of the workpiece (accessory) can be retrofitted Revolution approx. 45 min -1 approx. 45 min -1 / 23 min -1 Motor power 90 Watt Further accessories on request

3 Self - centering vice Grinding principle Machine Type Workpiece - dimensions of the Henninger Centre - Grinding - Machines L1 L2 L3 L4 max Ø1 Ø2 Ø3 Ø3 Special 102/1200 970 825 105 80 185 130 5-100 250 Ø4 151/1200 1065 915 110 125 225 185 5-105 140-195 350 95-160 151/1500 1435 1285 110 125 225 185 5-105 140-195 350 95-160 151/2000 1985 1835 110 125 225 185 5-105 140-195 350 95-160 201/1200 1065 915 110 125 325 285 5-105 160-225 450 95-160 201/1500 1435 1285 110 125 325 285 5-105 160-225 450 95-160 201/2000 1985 1835 110 125 325 285 5-105 160-225 450 95-160

4 Centre Grinding Machines Currently, as never before, there is an ever-increasing demand for higher workpiece accuracies. This becomes very apparent by the amount of workpieces that can only be produced using the current machine parks after undergoing very exacting set-up procedures and thus long change-over times. Does this mean that new machines have to be purchased immediately? Experience has shown that such a decision makes sense because it facilitates rational, interruption-free, and thus, productive manufacturing. This of course brings many substantial advantages - even for simple parts. At Henninger we recognised this many years ago and that s why we have been building centre hole grinding machines since 1972 - at first for ourselves and since then more than 600 for other companies. Advantages of centre grinding operations higher process stability econmic efficiency low reject rate higher accuracy

5 Type ZS 102-151 - 201 CNC

7 Type ZS 251

8 The Henninger Centre Grinding Unit is used for big and heavy workpieces. Generally the Centre Grinding Unit is mounted on top of a lathe. Max. diameter and the length of the workpieces grindable are dependent on the lathe s centre height and bed length. The workpiece is clamped within the chucks of the lathe and held by the steady rest. Then it will be turned and measured. Corrections needed will be made by means of the two compound slide rests. Scope of supply: The Henninger Centre Grinding Unit Type 251 consists of 2 slides and a precision grinding unit designed for the eccentric movement. This spindle is equipped with an electric dressing fixation, which simplifies dressing. The dressing device will rotate against a fixed stop and is electrically secured. The eccentric runs 30 rpm s and the travelling distance is 20 mm. Max. diameter of the grinding pin is 50 mm, as a result it is possible to grind centres of 80 mm if the workpiece is fixed (stationary). In case that the workpiece rotates centres up to 150 mm diameter can be ground. It is possible to set the HF-Spindle steplessly from 10,000 30,000 rpm. The moveable protective glass is electrically secured. It is operated by a control panel.

9 Type ZS 1000

10 Our latest development ZS 1000 is a one-sided, vertical Centre Grinding Machine, offered in 3 different lengths for workpieces up to approx. 3,000 mm. Special features compared to our reliable machines type ZS 102/151/201: - workpiece weights up to 1,000 kg - High Frequency Motor Spindle ranging 3,000 to 30,000 rpm s min -1 - Clamping vice and swivelling grinding head, adjustable in height Options: pivoting grinding head, in order to top load and unload heavy workpieces swivel centre for measuring the workpieces motorized tailstock Roundness of the centres remains, just as Henninger`s conventional Centre Grinding Machines, within the same accuracy of 0,001 mm, likewise size of the centres and operating mode of the workpiece clamping by means of a vice. Noteworthy is the electrical handwheel for placing the z-axis. Different from other Centre Grinding Machines the grinding infeed is run electrically. Technical Machine Data of Henninger Centre Grinding Machine ZS 1000 Workpiece length max. 1000 mm 2000 mm 3000 mm Workpiece length min. 50 mm Clamping range of the vice Ø 30-275 mm Weight of the workpiece max. 1000 kg Stroke of the grinding head 100 mm min. and max. diameter of the centres 2-80 mm Grinding spindle rotational speed 3.000-30.000 min -1 Grinding spindle power 0,3 kw bei 30.000 min -1 Collets Ø 1-8mm DIN 6388 Eccentric motor rotational speed 50 min -1 Eccentric adjustment 0-50 mm Cone angle centre hole 45-90 Control separate switchboard Voltage 400 Volt, 50 Hz, 3Ph, N, PE Standard colour machine (two coloured) RAL 7035 light grey / RAL 7016 anthracite grey Standard colour switchboard RAL 7035 light grey Weight of the machine 800 kg 1000 kg 1300 kg Height 2100 mm 3100 mm 4100 mm Machine size Width 1210 mm 1210 mm 1210 mm Depth 851 mm 1000 mm 1000 mm Height 1066 mm Switchboard size Width 600 mm Depth 480 mm Further accessories on request

11 Type ZS 2000

12 Our brand new designed CNC-controlled Centre-Grinding-Machine manufactured as a horizontal and double-sided model is especially developed for mass production. A connection for an automatic loading and unloading system is electrically provided. The clear and colourful Touch Screen Panel and also the Teach-in-Programming have helped to develop a very simple control, which allows to produce either small quantities or single workpieces economically. The grinded centres accuracy meets likewise our vertical Centre Grinding Machines quality of the types ZS 102, 151, 201 in the range of approx. 0,001 mm. The Centre Grinding Machine complies with the CE-standards. Technical Machine Data of Henninger Centre Grinding Machine ZS 2000 Workpiece length max. 800 mm 1200 mm Weight of the workpiece max. 20 kg 50 kg Diameter of the workpiece max. Ø 5-100 mm Ø 5-150 mm Clamping of the workpiece Quantity of grinding heads Stroke of the grinding heads Centre hole of the grinding heads double centrical clamping vices electrically driven 2 pc 100 mm 2-60 mm Grinding spindle frequenzy controlled Grinding spindle rotational speed approx. 10.000-30.000 min -1 Grinding spindle power 0.3 kw bei 30.000 min -1 Collets Ø 1-8 mm DIN 6388 Eccentric motor rotational speed approx. 50 min -1 Cone angle centre hole CNC-Control 45-90, degree up to grinding pin Siemens S7 2 pc High Frequenzy Spindles Motors 2 pc asynchronous motors for eccentric 2 pc stepping motors for stroke 2 pc servo motors for workpiece clamping Voltage 400 V, 50 Hz, 3Ph, N, PE Weight of the machine approx. 930 kg approx. 1110 kg Height approx. 2000 mm Machine size Width approx. 2000 mm approx. 2.500 mm Depth approx. 800 mm approx. 850 mm Standard colour machine two coloured RAL 7035 light-grey/ral 7001 silver-grey Further accessories on request

Henninger GmbH u. Co.KG Humboldtstr. 20 D-75334 Straubenhardt Phone +49 (0) 70 82 92 41-0 Telefax +49 (0) 70 82 92 41 41 e-mail info@henningerkg.de internet http:// Text/Pictures/Layout: Made by Henninger status 04/2013 errors and alterations reserved