A technical manual from the experts in Business-Critical Continuity NetSure ITM Site Planning Data and System Drawings 48V DC UPS Section 6037 (Issue 10, October 21, 2010) Contents 1. Site Planning Data 2. One Line Diagram 3. System Outline Drawings 4. Connection Details
Section 6037 Issue 10, October 20, 2010 Emerson Network Power NetSure ITM 1 SITE PLANNING DATA 1.1 Technical Specifications NetSure ITM Technical Specifications Primary Module 1 Expansion Module 2 Expansion Module 3 Expansion Module 4 Power Rating (full) kw 70 70 70 70 Power Rating (N + 1) kw 64 70 70 70 AC Input Specifications Phase 3 Power Factor 0.99 at full load, 0.98 at 50% load Frequency Hz 45-65 Input Voltage Nominal 400 / 480V, 3 wire + ground Input Voltage Range 304-530 VAC; shall withstand up to 600 VAC input without damage. Input Breaker Rating / AIC Rating A 150 / 65,000 Max Input Current / Module 480V: 115A @ 384V; 92A @ 480V 400V: 138A @ 320V; 110A @ 400V 380V: 145A @ 304V; 116A @ 380V Inrush Current Inrush current does not exceed 150% of the rated input steady state peak value Total Harmonic Distortion <5% from 50-100% of load DC Output Specifications Voltage Nominal: -48VDC; normal operation: -54.5 VDC (battery float) Range: -42 to -58 VDC System Efficiency 92.5% peak (system level including branch distribution losses) Energy Optimization Mode: Intelligent Power Matching Allows operation at near-peak efficiency down to 5% overall load Branch Distribution Options 22 circuit breakers, 100-200A each; optional: 6 fuses, 2x500A + 4x200A Specification Type VRLA, Emerson Excellence EB4, 200 Ah Arrangement 3 strings; eight 6V blocks per string Backup Time See backup time table at various loads Design Life 15 years @ 20 C ; 10 years @ 25 C Recharge Time (to 97% of nominal capacity) Less than 3 hours for > 35% load; Less than 4 hours > 15% load Physical Data Form Factor Rack Installed Dimensions (H x W x D) in. (mm) 83 x 24 x 41 (2100 x 600 x 1040) Installed Weight lb. (kg) 3214 (1458) Environmental Specifications System Operating Temp. F ( C) -5 C to +35 C; recommended operation with battery: 20 C to 25 C air inlet System Storage Temp. F ( C) -40 to 158 F (-40 C to +70 C) Relative Humidity 0 to 95%, non condensing Operating Elevation ft. (m) 6562 (2000) at full power Audible Noise < 60dB Heat Rejection at Full Load BTU/hr. (kw) 18,096 (5.3) per module EMI FCC class A Safety Certifications Agency Approved CE Marked to EN 60 950-1:2006 UL Listed to 60 950-1 + UL 1801; CSA certified Monitoring Capability Standard Web-based monitoring, alarm reporting via SNMP, and integration with SiteScan via SiteLink-E module Optional Energy Master Remote Supervision Page 2 Proprietary Information
Emerson Network Power Section 6037 NetSure ITM Issue 10, October 20, 2010 1.2 Run Times Back-up Time (minutes) Load Single module Two modules Three modules Four modules 70kW 140kW 210kW 280kW 10kW 130 300 480 630 20kW 55 130 210 300 30kW 28 90 130 180 40kW 17 55 90 130 50kW 12 41 70 100 64kW 7 24 50 75 70kW 3 21 43 69 80kW 17 34 55 90kW 14 27 47 100kW 12 22 40 110kW 10 19 34 120kW 8 17 28 134kW 6 16 25 140kW 3 14 22 150kW 12 19 160kW 10 17 170kW 9 15 180kW 8 14 190kW 7 13 204kW 4 11 210kW 2 10 220kW 9 230kW 9 240kW 8 250kW 7 260kW 6 274kW 3 280kW 1 Proprietary Information Page 3
Section 6037 Issue 10, October 20, 2010 Emerson Network Power NetSure ITM 2 ONE LINE DIAGRAM AC Input A AC Input B (Optional) AC Circuit Breakers (Note 3) PRIMARY DC UPS MODULE (1) AC Input A AC Input B (Optional) AC Circuit Breakers (Note 3) Internal COM-link EXPANSION DC UPS MODULES (2-4) Controller and Communication Controller and Communication Current Transformer Current Transformer PCU Breakers (Note 4) PCU Breakers (Note 4) PCU PCU PCU PCU PCU PCU LVD Shunts Fuse LVD Shunts Fuse Load Shunts Internal DC-link Load Shunts Load Breakers or Optional Fuses Load Breakers or Optional Fuses NOTES 1. DUAL AC INPUT VERSION OPTIONAL. 2. RECOMMENDED INPUT WIRE SIZE 2/0 AWG, 90 C (194 F), SEE NEC TABLE 310.16. 3. MAX INPUT CURRENT: 480V: 115A @ 384V; 92A @ 480V 400V: 138A @ 320V; 110A @ 400V 380V: 145A @ 304V; 116A @ 380V 3. SYSTEM AC INPUT BREAKER(S) RATED 150A, 65kAIC. 4. PCU AC INPUT BREAKERS RATED 32A, 5000AIC. TWO (2) PER BREAKER. Page 4 Proprietary Information
Emerson Network Power Section 6037 NetSure ITM Issue 10, October 20, 2010 3 SYSTEM OUTLINE DRAWINGS 3.1 Mechanical Installation and Outline Drawings 3.1.1 Individual Cabinet Mechanical Data DC UPS MODULE WITH BOTTOM FEED DC DISTRIBUTION DC UPS MODULE WITH TOP FEED DC DISTRIBUTION 41.34 (1050) 26.38 (670) CG Conduits for AC Inputs DC Power System 41.34 (1050) 26.38 (670) CG DC Power System Conduits for AC Inputs 11.81 (300) 23.62 (600) Top View 11.81 (300) 23.62 (600) Top View 84.33 (2142) top cabled CENTER OF GRAVITY Top Cabled Version X = 11.81 (300) Y = 26.38 (670) Z = 36.61 (930) 84.72 (2152) bottom cabled 40.55 (1030) (Bottom cabled) CG CG (top cabled) Z Y X Bottom Cabled Version X = 11.81 (300) Y = 26.38 (670) Z = 40.55 (1030) 36.61 (930) Notes: 1. Dimensions are in inches (millimeters). 2. Weight (fully loaded): 3240 lbs / 1470 kg. 3. Heat Rejection: 18096 BTU/h at full load (per module) 4. May be installed on concrete slab or raised floor. 11.81 (300) Front View 3.1.2 System Configurations. Single Module 70kW (full) 64kW (n+1) Two Modules 140kW (full) 134kW (n+1) Three Modules 210kW (full) 204kW (n+1) Four Modules 280kW (full) 274kW (n+1) System can be expanded either to the left or the right of the Primary Module. Proprietary Information Page 5
Section 6037 Issue 10, October 20, 2010 Emerson Network Power NetSure ITM 3.1.3 Main Components 3.1.3.1 Bottom Cabled Configuration - Circuit Breaker Load Distribution (Standard) AC Input Conduit PCU* Position #1 Feeds PCU Position (left to right) #1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12 Internal Circuit Breakers (32A) (Each Circuit Breaker Feeds Two ) PCU* Position #2 #3 #5 #7 #9 #11 #4 #6 #8 #10 #12 * (12 x 5833W) SM-AC (AC Input Monitoring) AC Input Circuit Breaker(s) (150A, 65kAIC) ACU+ (Controller) LVD Contactor Fuses (800A) ( leads factory connected and routed to.) 1 11 12 22 Load Distribution Devices (DC distribution circuit breakers, 22 positions, 100-200A) (Fuse Option Available) Return and Load Return ( return leads factory connected and routed to.) Front View (door removed) Page 6 Proprietary Information
SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY. Emerson Network Power Section 6037 NetSure ITM Issue 10, October 20, 2010 3.1.3.2 Top Cabled Configuration - Circuit Breaker Load Distribution (Standard) AC Input Conduit Openings Return and Load Return ( return leads factory connected and routed to.) 1 11 Load Distribution Devices (DC distribution circuit breakers, 22 positions, 100-200A) (Fuse Option Available) 12 22 AC Input Circuit Breaker(s) (150A, 65kAIC) PCU* Position #1 ACU+ (Controller) Feeds PCU Position (left to right) #1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12 Internal Circuit Breakers (32A) (Each Circuit Breaker Feeds Two ) SM-AC (AC Input Monitoring) PCU* Position #2 #3 #5 #7 #9 #11 #4 #6 #8 #10 #12 * (12 x 5833W) Fuses (800A) ( leads factory connected and routed to.) LVD Contactor Front View (door removed) Proprietary Information Page 7
Section 6037 Issue 10, October 20, 2010 Emerson Network Power NetSure ITM 3.1.4 Bottom Cable Entry Conduits for AC Inputs DC Power System Notes: 1. Dimensions are in inches (millimeters). 2. Do not block air intake openings. 3. Minimum under floor space for underfloor output cable runs: A = 1f (300mm). 4. Run cables not to block air openings for battery cooling. Top Cold Aisle Hot Aisle Air Flow BFU Distr. Note 2 Distr. 35.43 (900) Front 17.72 (450) 8.86 (225) 9.84 (250) 8.86 (225) Optional Floor 9.84 (250) Opening for Cooling Side View Raised Floor A Support Stand ½ (12mm) Floor Anchoring Bolts (4 places) 19.68 (500) P/N 547822 24 Tall Floor Stand P/N 547823 36 Tall Floor Stand Page 8 Proprietary Information
Emerson Network Power Section 6037 NetSure ITM Issue 10, October 20, 2010 3.1.5 Top Cable Entry Cold Aisle Hot Aisle DC Power System Openings for Output Cables Distr. Distr. AC Input Conduit Openings Top Air Flow BFU Side View Concrete Floor (slab) Cable Tray Note 2 Front Cable Run Cable Tray Supports if Mounted on Top of Module 35.43 (900) Front View Air Exchange (keep clear) ½ (12mm) Floor Anchoring Bolts (4 places) 19.68 (500) Notes: 1. Dimensions are in inches (millimeters). 2. Do not block air intake openings. Cable Tray Top View 23.62 (600) Openings for Output Cables Proprietary Information Page 9
Section 6037 Issue 10, October 20, 2010 Emerson Network Power NetSure ITM 4 CONNECTON DETAILS 4.1 Bottom Cable Entry Electrical Connection Detail INPUT AC CONDUIT(S) SEE DETAIL E CABINET GROUNDING SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54136 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm). DETAIL B (Circuit Breaker Option) 1 SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54109 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm) INPUT AC CONNECTION SEE DETAIL A CONTROLLER SEE DETAIL D DETAIL C (Circuit Breaker Option) 1" INPUT GROUNDING CONNECTION LUGS 5/16" (M8) TYPICAL LUG THOMAS & BETTS TYPE 54109 RECOMMENDED TORQUE 204-221 in-lbs (23-25 Nm) NEGATIVE BUSBAR SEE DETAIL C (LOAD) POSITIVE BUSBAR SEE DETAIL B (RETURN) SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54209 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm) INPUT AC CABLE ROUTING DETAIL A SIDE PLATES ARE ONLY DELIVERED ON MAIN CABINET. SHALL BE MOVED TO THE LAST EXTENSION CABINET IN A ROW DETAIL B (Fuse Option) factory wiring ONE OR TWO AC CIRCUIT BREAKERS, NO LUGS NEEDED. MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3) RECOMMENDED TORQUE 124 in-lbs (14 Nm) 1.75" 1.75" GND Stud L1 L2 L3 L1 L2 L3 AC IN A AC IN B GND Stud DETAIL D DETAIL E 2" SUITABLE CABLE LUGS WITH HOLE DIA 1/2" (M12) TYPICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil) R E C OM M E N D E D T OR QU E 690-743 in-lbs (78-84 Nm) DETAIL C (Fuse Option) USB ESC ENT RJ45 USB RECOMMENDED COUPLING: RACO TYPE 2628 (GRAINGER 3LV08) OR THOMAS BETTS TYPE TK126US 1.75" 1.5 COMMUNICATION LINKS BETWEEN CABINETS: 1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC. 2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED. 3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED. NOTE 1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES START WHITH INNER ROW FIRST. SUITABLE CABLE LUGS WITH HOLE DIA 1/2" (M12) TYPICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil) R E C OM M E N D E D T OR QU E 690-743 in-lbs (78-84 Nm) Page 10 Proprietary Information
Emerson Network Power Section 6037 NetSure ITM Issue 10, October 20, 2010 4.2 Top Cable Entry Electrical Connection Detail KNOCKOUTS FOR INPUT AC CONDUIT(S) SIZE 2" OR COUPLING(S) SIZE 2" (NOT INCLUDED) INPUT AC CABLE ROUTING INPUT GROUNDING CONNECTION LUGS 5/16" (M8) TYPICAL LUG THOMAS & BETTS TYPE 54109 RECOMMENDED TORQUE 204-221 in-lbs (23-25 Nm) INPUT AC CONNECTION SEE DETAIL A CABINET GROUNDING SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54136 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm). POSITIVE BUSBAR SEE DETAIL B (RETURN) NEGATIVE BUSBAR SEE DETAIL C (LOAD) DETAIL B (Circuit Breaker Option) 1 SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54109 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm) DETAIL C (Circuit Breaker Option) 1" CONTROLLER SEE DETAIL D SIDE PLATES ARE ONLY DELIVERED ON MAIN CABINET. SHALL BE MOVED TO THE LAST EXTENSION CABINET IN A ROW. SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10) TYPICAL LUG THOMAS & BETTS TYPE 54209 RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm) DETAIL B (Fuse Option) DETAIL A AC IN A L1 L2 L3 AC IN B L1 L2 L3 ONE OR TWO AC CIRCUIT BREAKERS, NO LUGS NEEDED. MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3) RECOMMENDED TORQUE 124 in-lbs (14 Nm) 1.75" GND Stud GND Stud 1.75" factory wiring DETAIL D DETAIL E 2" SUITABLE CABLE LUGS WITH HOLE DIA 1/2" (M12) TYPICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil) R E C OM M E N D E D T OR QU E 690-743 in-lbs (78-84 Nm) DETAIL C (Fuse Option) USB ESC RECOMMENDED COUPLING: RACO TYPE 2628 (GRAINGER 3LV08) OR THOMAS BETTS TYPE TK126US COMMUNICATION LINKS BETWEEN CABINETS: 1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC. 2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED. 3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED. NOTE 1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES START WITH INNER ROW FIRST. ENT RJ45 USB 1.75" 1.5 SUITABLE CABLE LUGS WITH HOLE DIA 1/2" (M12) TYPICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil) R E C OM M E N D E D T OR QU E 690-743 in-lbs (78-84 Nm) Proprietary Information Page 11
Emerson (NYSE: EMR), based in St. Louis, is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets through its network power, process management, industrial automation, climate technologies, and appliance and tools businesses. For more information, visit: Emerson.com. Emerson Network Power, a business of Emerson (NYSE:EMR), is the global leader in enabling Business-Critical Continuity from grid to chip for telecommunication networks, data centers, health care and industrial facilities. Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power, precision cooling, embedded computing and power, integrated racks and enclosures, power switching and controls, infrastructure management, and connectivity. All solutions are supported globally by local Emerson Network Power service technicians. For more information on Emerson Network Power s full suite of solutions specifically supporting the communications network infrastructure, visit: EmersonNetworkPower.com/EnergySystems. Learn more about the NetSure ITM DC UPS from Emerson at: EmersonNetworkPower.com/NetSureITM.. This publication is issued to provide outline information only which (unless agreed by Emerson Network Power Energy Systems, North America, Inc. in writing) may not be used, applied or reproduced for any purpose or form part of any order or contract or be regarded as a representation relating to the products or services concerned. Emerson Network Power Energy Systems, North America, Inc. reserves the right to alter without notice the specification, design or conditions of supply of any product or service. Emerson, Emerson Network Power, Business-Critical Continuity, Efficiency Without Compromise, Albér, EnergyMaster, Liebert, NetSure, SiteScan and SiteWeb are trademarks of Emerson Electric Co. and/or one of its subsidiaries. Emerson Network Power Energy Systems, North America 4350 Weaver Parkway, Warrenville, IL 60555 Toll Free: 800-800-1280 (USA and Canada) Telephone: 440-246-6999 Fax: 440-246-4876 Web: EmersonNetworkPower.com/EnergySystems EnergyNet: Secure.EmersonNetworkPower.com Emerson Network Power. The global leader in enabling Business-Critical Continuity. AC Power Connectivity DC Power Embedded Computing Embedded Power Infrastructure Management & Monitoring Outside Plant Power Switching & Controls Precision Cooling EmersonNetworkPower.com Racks & Integrated Cabinets Services Surge Protection Code: Section 6037, Issue 10