Parts manual MANUAL NO. REV. 03 (0/15/0) Models: ZMBI ZMBI ZMKW ZMKW ZMKW ZMKW530 ZMKH530 ZMKW630 For Serial No. 033600000 & Higher
MODEL NUMBER SERIAL NUMBER DATE PURCHASED DEALER ADDRESS NOTES: 003 Yazoo/Kees Power Equipment. All rights reserved. Beatrice, NE. Printed in U.S.A.
CONTENTS SECTION PAGE HYDRAULIC ASSEMBLY (TF)... & 5 HYDRAULIC ASSEMBLY (TE)... 6 & DECK LIFT ASSEMBLY... & FRAME ASSEMBLY... & 11 SEAT ASSEMBLY... &13 SEAT W/SLOTS... 1 &15 BRIGGS & STRATTON ENGINE ASSEMBLY... 16 & 1 KAWASAKI ENGINE ASSEMBLY... 1 & 1 KOHLER ENGINE ASSEMBLY... 0 & 1 MOTION CONTROL ASSEMBLY... & 3 PARK BRAKE ASSEMBLY (TF)... & 5 PART BRAKE ASSEMBLY (TE)... 6 & CASTER ARM MODELS: ZMKH530, ZMKW, ZMKW, ZMKW, ZMKW530... & CASTER ARM MODEL: ZMKW630... 30 & 31 CASTER ARM MODEL: ZMBI, ZMBI... 3 & 33 DECK ASSEMBLY... 3 & 35 DECK ASSEMBLY... 36 & 3 5 DECK ASSEMBLY... 3 & 3 61 DECK ASSEMBLY... 0 & 1 WIRING ASSEMBLIES... & 3 DECAL ASSEMBLY... & 5 LIFT PEDAL... 6 NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED. 3
HYDRAULIC ASSEMBLY (TF) MODELS: ZMKW, ZMKW, ZMKW, ZMKH530, ZMKW530, ZMKW630 5 1 1 31 16 1 3 1 30 REF. 6 1 3 1 3 5 5 3 3 13 5 3 5 1 1 0 1 3 15 6 REF. 11 3 3 33 35 3 0 1 3 3 3 5 6 36
HYDRAULIC ASSEMBLY (TF) MODELS: ZMKW, ZMKW, ZMKW, ZMKH530, ZMKW530, ZMKW630 ITEM PART NO. QTY. DESCRIPTION 1... 1165... 1... FILTER HEAD... 606... 1... FILTER 3... 0... 1... CAP HYDRAULIC RESERVOIR... 6...... PUMP 5... 50... 1... TANK 6... 633... 1... BRACKET, OIL FILTER... 3...... FITTING, STRAIGHT, F600---0... 3316... 1... FITTING, F600-6-6-0... 3... 5... FITTING, 0, F601-6-6-0... 66...... HYDRAULIC LINE 11...... 1... HOSE, "... 65... 1... T ASSEMBLY 13... 6... 1... T ASSEMBLY 1... 36...... FITTING, STRAIGHT 15... 516... 1... CAP 16... 00...... HCS 1/C X 5/ 1... 050... 6... HCS 1/C X 3/ 1... 005...... LOCKWASH, 1/ 1... 6...... NUT, 1/C, NYLOC 0... 05...... WASHER, 1/, FLAT 1... 3115...... O RING, 3/... 3116...... O RING, 1/ 3... 311... 6... O RING, 3/... 311...... O RING FLARE, 3/ 5... 311...... O RING FLARE, 1/ 6... 116... 1... PULLEY, PUMP... 6... 1... BELT, PUMP... 11...... KEY, 5MM SQ X 5MM... 1...... SET SCREW, 5/16C X 5/ 30... 3...... PUMP LEVER 31... 50...... V-POINT, 5/16C X 5/ 3... 356... 1... SPRING 33... 0613... 1... NUT, 3/C, WHIZ 3... 6... 1... NUT, 3/C, NYLOC 35... 05... 1... HCS 3/C X 36... 0... 1... IDLER ARM ASSEMBLY 3... 665... 1... IDLER FLANGE BUSHING 3... 056... 1... NUT, 3/C, CENTERLOCK 3... 030... 1... HCS, 3/C X 1 3/ 0... 051... 1... WASHER, 3/ 1... 66... 1... IDLER PULLEY... 1331... 1... NUT, 1/C, NYLOC 3... 36... 1... SUPPORT PLATE... 3... 1... PIVOT BUSHING 3... 3... 1... IDLER ARM... 6... 1... ZERK 5... 0550... 1... WASHER, 1/ 6... 333... 1... HCS, 1/C X 3 1/, GR5 5
HYDRAULIC ASSEMBLY (TE) MODELS: ZMBI, ZMBI 3 0 30 1 15 16 1 11 31 1 31 30 30 3 1 31 5 30 3 5 1 3 31 13 3 3 30 31 31 31 31 30 1 6 1 35 33 3 6 5 36 0 1 3 3 5 3 6 3 6
HYDRAULIC ASSEMBLY (TE) MODELS: ZMBI, ZMBI ITEM PART NO. QTY. DESCRIPTION 1... 3...... FITTING, STRAIGHT, F600---0... 36...... FITTING, STRAIGHT 3... 3316... 1... FITTING, F600-6-6-0... 3... 5... FITTING, 0, F601-6-6-0 5... 66...... HYDRAULIC LINE 6...... 1... HOSE, "... 65... 1... T ASSEMBLY... 6... 1... T ASSEMBLY... 516... 1... CAP... 6...... PUMP 11... 50... 1... TANK... 606... 1... FILTER 13... 1165... 1... FILTER HEAD 1... 0... 1... CAP HYDRAULIC RESERVOIR 15... 3...... PUMP LEVER 16... 50...... V-POINT, 5/16C X 5/ 1... 633... 1... BRACKET, OIL FILTER 1... 056...... NUT, 3/C, LOCK 1... 05...... HFCS, 3/C X 1 0... 00...... HCS 1/C X 5/ 1... 050... 6... HCS 1/C X 3/... 005...... LOCKWASH, 1/ 3... 6...... NUT, 1/C, NYLOC... 116... 1... PULLEY, PUMP 5... 6... 1... BELT, PUMP 6... 11...... KEY, 5MM SQ X 5MM... 1...... SET SCREW, 5/16C X 5/... 3115...... O RING, 3/... 3116...... O RING, 1/ 30... 311... 6... O RING, 3/ 31... 311...... O RING FLARE, 3/ 3... 311...... O RING FLARE, 1/ 33... 356... 1... SPRING 3... 0613... 1... NUT, 3/C, WHIZ 35... 6... 1... NUT, 3/C, NYLOC 36... 05... 1... HCS 3/C X 3... 0... 1... IDLER ARM ASSEMBLY 3... 665... 1... IDLER FLANGE BUSHING 3... 056... 1... NUT, 3/C, CENTERLOCK 0... 030... 1... HCS, 3/C X 1 3/ 1... 051... 1... WASHER, 3/... 66... 1... IDLER PULLEY 3... 1331... 1... NUT, 1/C, NYLOC... 36... 1... SUPPORT PLATE 5... 3... 1... PIVOT BUSHING 6... 3... 1... IDLER ARM... 6... 1... ZERK... 0550... 1... WASHER, 1/... 333... 1... HCS, 1/C X 3 1/, GR5
DECK LIFT ASSEMBLY 16 1 3 1 6 5 33 1 0 1 13 1 15 33 1 1 11 16 3 3 1 3 30 5 13 6 31
DECK LIFT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1... 50... 1... GRIP... 653... 1... GROOVED PIN 3... 061...... NUT1/C CENTER LOCK... 353... 1... PIN MT, UPPER 5... 5... 1... SPRING 6... 3533... 1... PIN... 515... 1... GRIP... 6... 1... LEVER WLDMT... 050...... HCS 1/C X 3/... 3... 6... FLANGED BUSHING 11... 03... 1... BELLCRANK WLDMT - RT... 031... 1... BELLCRANK WLDMT - LT - NOT SHOWN...... 3... / E RING 13... 0365... 6... COTTER PIN, 1/ X 3/ 1... 03...... CLEVIS PIN, 3/ X 1 1/ 15... 565...... LIFT ARM 16... 353...... SPACER 1... 05... 1... HCS 3/C X 1... 66... 1... ADJUSTMENT PLATE 1... 56... 1... HITCH PIN 0... 505... 1... LANYARD 1... 6... 3... NUT 3/C NYLOC... 6... 1... HAIRPIN, # 3... 063... 1... HCS 3/C X 1/... 3...... BUSHING, 5/ MACH. 5... 6... 1... SPRING 6... 61...... DECK LIFT LINK... 11...... HCS 5/16C X 3/... 3... 1... LIFT WLDMT... 0...... LIFT BLOCK 30... 01...... NUT 5/16C NYLOC 31... 0...... REINF. PLATE 3... 065...... COTTER PIN, 5/3 X 1 1/ 33... 1...... ZERK
MAIN FRAME ASSEMBLY 1 REF. BATTERY 5 5 6 53 5 56 55 5 3 50 51 TO ENGINE 16 LEFT TANK RIGHT TANK 1 35 3 1 13 31 31 3 6 6 0 3 36 3 5 3 0 1 1 1 3 3 35 3 5 35 3 3 30 1 NOT USED ON ALL MODELS 33 30 11 1 15
MAIN FRAME ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1... 6...1... FRAME W/DECALS... 601...1... FOOT REST 3......3... ANTI-SKID PAD... 5...1... FLOOR PLATE 5... 5...5... BUMPER 6... 35...1... THROTTLE CABLE... 63...1... CONSOLE... 61...... FUEL CAP... 5...... SPRING... 50...6... STUD 11... 650...... 0 HOSE BARB... 551...1... FUEL TANK, RIGHT... 55...1... FUEL TANK, LEFT... (NOT SHOWN) 13... 6...1... FUEL VALVE 1......6... HOSE CLAMP 15... 55...1... FUEL HOSE, 16... 5530...1... FUEL HOSE, 3 1... 6...... ZERK 1... 61...... PIVOT PIN 1... 1...1... STRUT MOUNT 0... 350...1... STRUT, RIGHT 1... 55...1... ENGINE GUARD... 603...1... FLOOR PAN BRACKET 3... 36...1... LATCH, SWELL ACTION... 516...1... KNOB 5... 6...1... BATTERY HOLD DOWN 6......1... IGNITION SWITCH... 16...1... BLADE SWITCH... 51...... BUSHING ITEM PART NO. QTY. DESCRIPTION... 06...31... WASHER, 5/16, FLAT 30... 63...... HCS, 5/16C X 3/ 31... 01...... LOCKNUT, 5/16C 33... 01...... LOCKWASHER, 5/16 3... 01...1... NUT, 5/16C, NYLOC 35... 00...6... HCS, 5/16C X 1 36... 011...... HCS, #- X 1/ 3... 6...... NUT, #-, NYLOC 3... 036...... TFS, 1/C X 5/ 3... 005...... LOCKWASHER, 1/ 0... 05...... WASHER, 1/, FLAT 1... 1...... HCS, 5/C X... 0333...... LOCKWASHER, 5/ 3... 1...... RHSNB, 5/16-1 X 1... 33...1... CHOKE CONTROL 5... 50...1... OIL TANK 6... 0...1... CAP OIL TANK... 05...... WASHER, 1/, FLAT... 050...... HCS, 1/C X 3/... 5...1... SEAT BKT W/DECAL 50... 050...... HCS, 1/C X 3/ 51... 503...... STUD/PLATE MOUNT 5... 631...1... TANK MOUNT, RIGHT 53... 6...1... TANK MOUNT, LEFT 5... 6...1... NUT, 1/C, NYLOC 55... 65...1... LOOM CLIP 56... 63...... HCS, 5/16C X 3/ 5... 016...1... HOUR METER 11
SEAT ASSEMBLY 3 11 1 1 13 1 15 1 6 5 6 1
SEAT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1... 15...1... SEAT, COMPLETE... 1...1... ARM REST ASSEMBLY, RIGHT KIT 3... 1...1... SEAT CUSHION KIT... 53...1... SEAT MOUNT 5... 55...1... SEAT ROD 6... 503...... STUD / PLATE MOUNT... 03...... 1/C LOCKNUT... 131...... HCS 3/C X 3... 056...... NUT 3/C CTR. LOCK... 01...... NUT 5/16C, NYLOC 11... 3...1... DECAL, Y/K... 1...1... SEAT BACK KIT 13... 050...... HCS 1/C X 3/ 1... 5...1... SEAT BKT. W/DECAL 15... 0365...1... COTTER PIN 16... 0...1... SEAT RAILS (NOT SHOWN) 1... 6...... NUT 1/C NYLOC 1... 16...1... ARM REST ASSEMBLY, LEFT KIT... 5...1... SWITCH/SNAP MOUNT KIT (NOT SHOWN)... 1113...1... BACK, HARD PLASTIC PREM SEAT... (NOT SHOWN) 13
SEAT W/SLOTS MODELS: ZMBI, ZMBI 1 11 13 5 6 3 1
SEAT W/SLOTS MODELS: ZMBI, ZMBI ITEM PART NO. QTY. DESCRIPTION 1......1... SEAT W/ARMREST... 613...1... SEAT PAN 3... 5...1... SEAT BRACKET/DECALS... 503...... STUD PLATE MOUNT 5... 55...1... SEAT ROD 6... 0365...1... COTTER PIN... 131...... HCS, 3/-16 X 3, GR5 ZD... 056...... NUT, 3/C, CENTER LOCK... 6...6... NUT, 1/C, NYLOC... 050...... HCA, 1/-0 X 3/, GR5 ZD 11... 06...... WASHER, 5/16, FLAT... 53...1... SEAT SWITCH 13... 11...... KNOB W/STUD... 3...1... SEAT HARNESS (NOT SHOWN)... 656...1... WIRE TIE (NOT SHOWN)... 3...1... DECAL, Y/K, BACK OF SEAT (NOT SHOWN) 15
BRIGGS & STRATTON ENGINE ASSEMBLY MODELS: ZMBI, ZMBI 1 1 1 15 6 TO FUEL FILTER 5 TO FUEL VALVE TO BATTERY 11 0 TO STARTER 1 TO ENGINE 1 16 3 13 16 1 1 CHAMFER SIDE UP TOWARD ENGINE WHITE VIOLET GRAY 1 3 PULLEY SIDE DOWN 1 16
BRIGGS & STRATTON ENGINE ASSEMBLY MODELS: ZMBI, ZMBI ITEM PART NO. QTY. DESCRIPTION 1... 5... 1... KEY, 1/ SQ X 1 1/... 6... 1... PULLEY 3... 50... 1... CLUTCH (5 FT. LB.)... 516... 1... PIGTAIL 5... 51... 1... FUEL HOSE,.5 6... 635... 1... MUFFLER... 661...... STRAP... 65...... SKID PLATE... 563... 1... CLUTCH HARNESS... 00...... HCS, 1/C X 5/ 11... 6... 5... NUT, 1/C, NYLOC... 01...... NUT, 5/16C, NYLOC 13... 066...... HCS, 5/16C X 1 3/ 1... 1...... RHSSNB 5/16C X 1 15... 553... 1... SCREW, 1/-0, SELF TAPPING 16... 00...... HCS, 5/16C X 1 1... 0... 1... LOCKWASHER, /16 1...... 1... HCS, /16F X 1/ 1... 06...... WASHER, 5/16, FLAT 0... 0053...... LOCKWASHER, 1/ IT 1... 136... 1... OIL DRAIN HOSE... 136... 1... OIL DRAIN CAP 3... 61... 1... CLUTCH TIE DOWN... 11... 1... SOLINOID 1
KAWASAKI ENGINE ASSEMBLY MODELS: ZMKW, ZMKW, ZMKW, ZMKW530, ZMKW630 1 1 TO FUEL FILTER 6 TO FUEL VALVE TO BATTERY 1 0 1 11 16 TO STARTER 1 15 13 VIOLET GRAY WHITE 16 1 5 WHITE VIOLET GRAY GRAY 1 1 CHAMFER SIDE UP TOWARD ENGINE 3 PULLEY SIDE DOWN 1 1
KAWASAKI ENGINE ASSEMBLY MODELS: ZMKW, ZMKW, ZMKW, ZMKW530, ZMKW630 ITEM PART NO. QTY. DESCRIPTION 1... 5... 1... KEY, 1/ SQ X 1 1/... 6... 1... PULLEY 3... 60... 1... CLUTCH... 61... 1... CLUTCH TIE DOWN 5... 15... 1... PIGTAIL 6... 51... 1... FUEL HOSE,.5... 661...... STRAP... 66... 1... SPACER... 65...... SKID PLATE... 00...... HCS, 1/C X 5/ 11... 6... 5... NUT, 1/C, NYLOC... 01...... NUT, 5/16C, NYLOC 13... 066...... HCS, 5/16C X 1 3/ 1... 1...... RHSSNB 5/16C X 1 15... 335... 1... HCS, 5/16C X 16... 00...... HCS, 5/16C X 1 1... 0... 1... LOCKWASHER, /16 1...... 1... HCS, /16F X 1/ 1... 06...... WASHER, 5/16, FLAT 0... 0053...... LOCKWASHER, 1/ IT 1... 11... 1... SOLINOID... 6... 1... DOUBLE TUBE CLAMP 1
KOHLER ENGINE ASSEMBLY MODEL ZMKH530 13 13 TO FUEL FILTER 6 TO FUEL VALVE TO ENGINE 11 1 11 11 11 1 1 11 1 1 1 CHAMFER SIDE UP TOWARD ENGINE 5 3 RED WHITE VIOLET RED WHITE VIOLET 15 16 PULLEY SIDE DOWN 0
KOHLER ENGINE ASSEMBLY MODEL ZMKH530 ITEM PART NO. QTY. DESCRIPTION 1... 5... 1... KEY, 1/ SQ X 1 1/... 6... 1... PULLEY 3... 60... 1... CLUTCH... 61... 1... CLUTCH TIE DOWN 5... 16... 1... PIGTAIL 6... 0... 1... FUEL HOSE, 16... 661...... STRAP... 65...... SKID PLATE... 136... 1... OIL DRAIN HOSE... 136... 1... OIL DRAIN CAP 11... 01... 0... NUT, 5/16C, NYLOC... 066...... HCS, 5/16C X 1 3/ 13... 1...... RHSSNB 5/16C X 1 1... 00... 6... HCS, 5/16C X 1 15... 0... 1... LOCKWASHER, /16 16...... 1... HCS, /16F X 1/ 1... 06... 6... WASHER, 5/16, FLAT 1
MOTION CONTROL ASSEMBLY 1 3 5 6 11 1 15 1 1 1 0 1 3 5 6 30 31 3 3 35 13 1 REF. REF. BRAKE LEVER WLDMT. 16 3 15 36 36 3 3 0
MOTION CONTROL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1......... CONTROL LEVER WLDMT... 5...... GRIP 3... 0563...... HCS 3/C X 1... 53...... 3/ DISC SPRING WASHER 5... 635... 1... HCS 5/16C X 1 1/ 6... 66... 1... CONTROL WELDMENT, RIGHT... 06...... WASHER 5/16 FLAT... 6... 1... CONTROL WELDMENT, LEFT... 36...... PUMP CONTROL LINK......... SPACER 11... 3...... CONTROL ARM, PUMP... 3...... SPRING 13... 0613...... 3/C WHIZ NUT 1... 051...... WASHER 3/ FLAT 15... 0...... DAMPENER 16... 6...... ZERK 1... 0...... CONTROL ARM 1... 030... 6... HCS 3/C X 1 3/ 1... 6... 6... NUT, 3/C, NYLOC 0... 65...... SCREW 3- X 5/ 1... 0...... SWITCH... 01...... NUT, 5/16C, CENTERLOCK 3... 50...... BALL JOINT, RIGHT... 06...... HCS 5/16C X 1 1/ 5... 03... 6... NUT, 5/16-6... 6...... TAPPED PLATE... 5... 1... SPACER... 3...... NUT, 5/16F, LEFT HAND... 01...... NUT, 5/16C, NYLOC 30... 51...... BALL JOINT, LEFT 31... 35...... WASHER 3... 63... 1... HCS 5/16C X 33... 131... 1... HCS 3/C X 3 (NOT SHOWN) 3... 063... 1... HCS 3/C X 1/ 35... 50...... SCREW, 5/16C X 5/, SET 36... 055...... NUT 5/16C, WHIZ 3... 55... 1... BOLT, 5/16C X 1/, TAP 3... 06... 1... BOLT, 5/16C X 1 1/, TAP 3... 1...... E-RING, 1/ 0... 65... 1... CONTROL SHAFT 3
PARK BRAKE ASSEMBLY (TF) 1 3 5 6 11 13 1 15 16 1 1 0 1 3 6 1 5 1 30 3 0 0 6 1 5 0 36 31 35 3 33 3 3 0 1 6 5 3
PARK BRAKE ASSEMBLY (TF) ITEM PART NO. QTY. DESCRIPTION 1... 113...... LUG NUT 1/F... 63...... REAR TIRE ASM.... (COMPLETE)... (FOR MODELS:... ZMKW,... ZMKW,... ZMKW530,... ZMKH530... 31... 1... TIRE, 3 X.5-... 533... 1... RIM, X.5... 3... 1... VALVE STEM... 1...... REAR TIRE ASM.... (COMPLETE)... (MODEL:... ZMKW630)... 31... 1... TIRE, 3 X.5-... 56... 1... RIM... 3... 1... VALVE STEM 3... 16...... HEX SLOTTED NUT... 03...... CLEVIS PIN,... 3/ X 1 1/ 5... 15...... HUB,... W/BRAKE DRUM 6......... KEY-COTTER,... MM X 5 MM... 1...... WHEEL MOTOR... 133...... HCS 1/C X 3/... 6...... PIN-CLEVIS, 3/ X... 1...... SPRING-BRAKE... COMPRESSION 11... 1...... PIN-TRUNION......... BAND-BRAKE 13... 63...... BRAKE BAND... SUPPORT 1... 6...... LINKAGE ITEM PART NO. QTY. DESCRIPTION 15... 6...... MOTOR STAND... OFF 16... 60...... BRAKE WLDMT 1... 6...... ZERK, STRAIGHT,... 1/- 1... 65...... YOKE, 3/- 1... 0155...... NUT, HEX, 3/F 0... 0365...... PIN-COTTER,... 1/ X 3/ 1... 616... 1... BRAKE LEVER... WLDMT... 66... 1... BRAKE CROSS... SHAFT 3... 61... 1... LINKAGE SHORT... 5036... 1... GRIP 5... 3... 3... WASHER, /16 6... 65...... YOKE... 61... 1... BUSHING... 0155... 1... NUT, 3/F......... FLANGE BEARING 30... 6...... NUT, 3/C, NYLOC 31... 0563...... HCS 3/C X 1 3... 0365...... COTTER PIN 33... 051...... WASHER 3/, FLAT 3... 011... 1... LOCKWASHER, 3/ 35... 61... 1... HCS 3/C X 1, GD 36... 35... 1... WASHER 3... 05...... NUT, 1/C 3... 05...... LOCKWASHER, 1/ 3... 06...... HCS 1/ X 1 1/,... SERR WASHER 0... 1331...... NUT, 1/C, NYLOC 1... 1151... 1... RING, /, RET.... 3... 1... BUSHING, MACH. 3... 50... 1... BRACKET... 0613... 1... NUT, 3/C, WHIZ 5... 6... 1... NUT, 3/C, NYLOC 6... 063... 1... HCS, 3/C X 1/... 050...... HCS, 1/C X 3/... 6...... NUT, 1/C, NYLOC 5
PARK BRAKE ASSEMBLY (TE) 1 13 15 1 13 1 1 11 1 3 11 15 1 5 6 0 6 16 5 3 1 3 1 15 1 6
PARK BRAKE ASSEMBLY (TE) ITEM PART NO. QTY. DESCRIPTION 1... 35...... WHEEL MOTOR, TE1... 1...... HUB 3... 616... 1... BRAKE LEVER... 61... 1... BUSHING 5... 1151... 1... RETAINING RING, / 6... 3... 1... MACHINE BUSHING... 50... 1... BRACKET... 61... 1... BRAKE CROSS SHAFT... 63... 1... LINKAGE... 5036... 1... GRIP 11... 65...... YOKE, 3/F... 0155... 1... NUT, 3/F 13......... FLANGE BEARING 1... 0613... 1... NUT, 3/C, WHIZ 15... 6... 5... NUT, 3/C, NYLOC 16... 063... 1... HCS, 3/C X 1/ 1... 0563...... HCS, 3/C X 1 1... 0365...... COTTER PIN 1... 03...... CLEVIS PIN, 3/ X 1 1/ 0... 050...... HCS, 1/C X 3/ 1... 6...... NUT, 1/C, NYLOC... 06...... HFCS 1/C X 1 1/ 3... 1331... 16... NUT, 1/C, NYLOC... 55...... MOTOR STANDOFF 5... 0...... COTTER PIN 6... 133...... HCS, 1/C X 3/... 61...... REAR TIRE ASSEMBLY (COMPLETE)... (FOR MODELS: ZMBI, ZMBI... 3... 1... TIRE... 3... 1... RIM... 3... 1... VALVE STEM
CASTER ARM MODELS: ZMKH530, ZMKW, ZMKW, ZMKW, ZMKW530 1 11 13 1 6 5 3
CASTER ARM MODELS: ZMKH530, ZMKW, ZMKW, ZMKW, ZMKW530 ITEM PART NO. QTY. DESCRIPTION 1... 655... 1... CASTER ARM " & 5" DECK... 53... 1... CASTER YOKE 3... 5... 1... TIRE & WHEEL ASSEMBLY... 56... 1... TIRE... 53... 1... RIM... 3... 1... VALVE STEM... 6... 1... ZERK......... FLANGE BEARING... 56... 1... SPACER 5... 55... 1... HCS 1/-13 X 1/ 6... 1331... 1... NUT 1/C, NYLOC... 535... 1... GREASE CAP... 53...... BEARING... 51... 1... SEAL... 5... 1... NUT, 1"-1, SLOTTED JAM 11... 1... 1... ZERK...... 1... PIN, COTTER, 1/ X 13... 013...... HCS /16C X 1 1... 03...... NUT, /16C, LOCK
CASTER ARM MODEL: ZMKW630 1 11 13 1 6 5 3 30
CASTER ARM MODEL: ZMKW630 ITEM PART NO. QTY. DESCRIPTION 1... 5... 1... CASTER ARM 61 DECK... 53... 1... CASTER YOKE 3... 5... 1... TIRE & WHEEL ASSEMBLY... 56... 1... TIRE... 53... 1... RIM... 3... 1... VALVE STEM... 6... 1... ZERK... 5...... FLANGE BEARING......... END CAPS... 56... 1... SPACER 5... 55... 1... HCS 1/-13 X 1/ 6... 1331... 1... NUT 1/C, NYLOC... 535... 1... GREASE CAP... 53...... BEARING... 51... 1... SEAL... 5... 1... NUT, 1"-1, SLOTTED JAM 11... 1... 1... ZERK...... 1... PIN, COTTER, 1/ X 13... 013...... HCS /16C X 1 1... 03...... NUT, /16C, LOCK 31
CASTER ARM MODELS: ZMBI, ZMBI 11 15 16 1 13 1 3 6 5 1 3
CASTER ARM MODELS: ZMBI, ZMBI ITEM PART NO. QTY. DESCRIPTION 1... 63... 1... TIRE & WHEEL ASSEMBLY... 65... 1... TIRE 3... 6... 1... RIM... 3... 1... VALVE STEM 5......... FLANGE BEARING 6... 3300... 1... ZERK, 5... 53... 1... CASTER ARM... 3... 1... CASTER... 1... 1... SPACER... 3...... BUSHING, FLANGED - PM 11... 3... 1... MACHINE BUSHING, /... 1151... 1... RETAINING RING 13... 1331... 1... NUT, 1/C, NYLOC 1...... 1... HCS, 1/-13 X 5 1/, GR5 15... 013...... HCS, /16-1 X 1, GR5 16... 03...... NUT, /16C, CENTERLOCK 1... 1... 1... ZERK 33
3 DECK ASSEMBLY HUB DOWN 1 3 5 6 11 13 1 15 16 1 1 1 0 1 3 5 6 30 31 3 33 3 35 36 3 3 3 0 1 3 5 6 50 5 53 5 55 51 50 51 0 6 3
DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1... 05... 1... HCS 3/C X 1... SERRATED HD... 051...... WASHER 3/ FLAT 3... 35...... IDLER PULLEY... 330... 1... IDLER ARM 5... 3... 1... PIVOT BUSHING 6... 3... 1... SUPPORT WASHER... 333... 1... HCS 1/C X 3 1/... 6... 5... ZERK... 1331... 1... NUT 1/C NYLOC... 05...... BELT SHIELD, LEFT... 03... 1... BELT SHIELD, RIGHT... (NOT SHOWN) 11......... DECAL, NO STEP... 03...... NUT /16C... CENTERLOCK 13... 5...... /16C WHIZ NUT 1... 115...... HCS /16C X 1 1/ 15... 61...... LIFT CHAIN 16... 356... 1... SPRING 1... 35...... IDLER BUSHING 1... 35... 1... IDLER PULLEY(TALL) 1... 6...... HCS 3/C X 3/ 0... 66... 3... HCS /16F X 1 1/,SPEC. 1... 0... 3... LOCKWASHER /16... 650... 3... HEAVY WASHER 3... 6... 3... PULLEY... 6... 11... NUT 3/C, NYLOC 5... 030... 3... 16 1/ BLADE 6... 0333... 3... LOCKWASHER 5/... 3... 3... HCS 5/F X 1 1/... 06... 1... HCS 5/16C X 1 1/ ITEM PART NO. QTY. DESCRIPTION... 01... 6... NUT 5/16C... CENTERLOCK 30... 351... 1... DEFLECTOR CHUTE 31... 1... 1... STRUT MOUNT 3... 1...... HCS 5/C X GR.5 33... 6... 3... BUSHING 3... 63...... ANTI-SCALP ROLLER 35... 5... 3... HCS 3/C X 3 1/ 36... 36... 1... DECK W/DECALS 3... 01...1... NUT 5/16C, NYLOC 3... 5... 1... CENTER BAFFLE 3... 350... 1... STRUT - RT... 351... 1... STRUT - LT... (NOT SHOWN) 0... 06... 6... 5/16 FLAT WASHER 1... 130... 1... DECAL, CPSC... 56... 1... DECAL, SEVERING 3... 111... 1... DECK BELT... 0... 6... CARRIAGE BOLT 5... 0550... 1... WASHER 1/ FLAT 6... 61...... PIVOT PIN... 63...... HCS 5/16C X 3/... 5... 1... MAIN BAFFLE...... 3... COMPLETE HOUSING 50... 5...... SHAFT SEAL 51... 5...... SPACER 5... 5... 1... MINI SPINDLE 53...... 1... DUST CAP, BOTTOM 5... 50... 1... DUST CAP, TOP 55... 36... 1... GREASE POPET 35
36 DECK ASSEMBLY 16 1 1 1 0 6 30 36 3 3 3 0 3 6 50 53 5 1 5 3 1 3 3 33 3 55 3 15 31 5 1 1 51 5 6 13 30 13 11 1 5 15 1 1 3 3 5 HUB DOWN 35 5
DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1... 53... 1... DECK W/DECALS... 1...... 1/ E-RING 3... 6... 1... ROLLER, LONG... 33... 1... AXLE, ROLLER 5... 3... 3... BLADE 1 / 6...... 3... CUTTER HOUSING,... COMPLETE... 5...... SHAFT SEAL... 5...... SPACER... 5... 1... MINI SPINDLE...... 1... DUST CAP, BOTTOM 11... 50... 1... DUST CAP, TOP... 36... 1... GREASE POPET 13... 06... 1... HCS 5/16C X 1 1/ 1... 3... 3... HCS 5/F X 1 1/ 15... 0333... 5... LOCKWASHER 16... 536... 1... DISCHARGE CHUTE 1... 63...... HCS 5/16C X 3/ 1... 61...... PIVOT PIN 1... 0... 6... CARRIAGE BOLT... 5/16 X 5/ 0... 535... 1... CENTER BAFFLE 1... 06... 6... WASHER 5/16C,... NYLOC... 01... 1... NUT 5/16 CTR. LOCK 3... 53... 1... MAIN BAFFLE... 350... 1... STRUT - RIGHT... 351... 1... STRUT - LEFT... (NOT SHOWN) 5... 6... 5... 1/- ZERK 6... 1...... HCS 5/16C X... 1... 1... STRUT MT. WLD. ITEM PART NO. QTY. DESCRIPTION... 115...... HCS /16C X 1 1/... 61...... CHAIN 30... 03...... /16C CTR. LOCK 31... 5...... /16C WHIZ NUT 3... 66... 3... HCS /16F X 1 1/, SPEC. 33... 0... 3... /16 LOCKWASHER 3... 650... 3... WASHER 35... 30... 1... BELT 36... 6... 3... PULLEY 3... 35... 1... IDLER PULLEY 1.6 3... 6... 6... NUT 3/C, NYLOC 3... 051...... WASHER 3/ STD. 0... 35...... IDLER BUSHING 1... 35...... IDLER PULLEY 1.31... 356... 1... SPRING 3... 05... 1... HCS 3/C X 1... 1331... 1... NUT 1/C NYLOC 5... 0550... 1... WASHER 1/ STD. 6... 330... 1... IDLER ARM... 3... 1... PIVOT BUSHING...... 1... BELT SHIELD, LEFT...... 1... BELT SHIELD, RIGHT... (NOT SHOWN)... 3... 1... SUPPORT WASHER 50... 333... 1... HCS 1/C X 3 1/ 51... 6...... HCS 3/C X 3/ 5... 01... 6... HLN 5/16C 53......... DECAL, NO STEP 5... 130... 1... DECAL, CPSC 55... 56... 1... DECAL, SEVERING 3
3 5 DECK ASSEMBLY 1 3 5 6 11 13 1 5 15 16 1 1 1 0 1 3 5 6 30 31 51 33 3 35 36 3 3 3 0 1 3 5 6 50 5 6 51 3 3 33 0
5 DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1...... 1... DECK W/DECALS... 333... 1... HCS 1/C X 3 1/,... GR. 5 3...... 3... PULLEY... 031... 3... BLADE, 1" 5... 01... 1... NUT 5/16C, NYLOC 6... 63... 6... ROLLER... 6... 6... BUSHING... 051... 1... WASHER 3/, STD... 6... 1... NUT 3/C, NYLOC... 6... 1... BELT, 5"... (NOT SHOWN) 11... 5... 6... HSC 3/C X 3 1/... 06... 1... HCS 5/16C X 1 1/ 13... 5... 1... DISCRGE CHUTE 1... 0... 1... BELT SHEILD, RIGHT... 11... 1... BELT SHIELD, LEFT... (NOT SHOWN) 15... 650... 3... HEAVY WASHER 16... 61...... LIFT CHAIN 1... 5... 1... SPRING 1... 35... 1... IDLER PULLEY 1.31 1... 35... 1... IDLER PULLEY 1.6 0... 35...... IDLER BUSHINGS 1... 5...... NUT /16C, WHIZ... 6...... HCS 3/C X 3/ 3... 03...... NUT, /16C,... CENTERLOCK... 3... 3... HCS 5/F X 1 1/ TEM PART NO. QTY. DESCRIPTION 5... 0333... 3... SLW 5/" 6... 0... 3... LOCKWASHER, /16... 66... 3... HCS /16F X 1 1/, SPEC... 01... 5... NUT 5/16C,... CENTERLOCK... 3303...... PAD 30... 553... 1... CENTER BAFFLE 31... 55... 1... MAIN BAFFLE 3... 0... 3... RHSNB 5/16C X 5/ 33... 06... 5... FLAT WASHER, 5/16 3... 115...... HCS /16C X 1 1/ 35... 05... 1... HCS 3/C X 1 SER. 36... 051... 1... FLAT WASHER 3/ 3... 1331... 1... NUT 1/C, NYLOC 3... 0550... 1... FLAT WASHER 1/ 3... 35... 1... IDLER PULLEY 0... 6... 3... ZERK 1... 330... 1... IDLER ARM... 3... 1... PIVOT BUSHING 3... 3... 1... SUPPORT WASHER... 3... 3... CUTTER HOUSING,... COMPLETE 5... 5...... SHAFT SEAL 6... 5...... SPACER... 60... 1... MINI SPINDLE...... 1... DUST CAP, BOTTOM... 50... 1... DUST CAP, TOP 50... 36... 1... GREASE POPET 51... 63...... HCS, 5/16C X 3/ 3
0 61 DECK ASSEMBLY 1 3 5 6 11 13 1 15 16 1 1 1 0 1 3 5 6 50 30 31 3 33 3 35 36 3 3 3 0 1 3 5 6 5 50 3
61 DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1...... 1... DECK W/DECALS...... 3... PULLEY 3... 133... 3... BLADE, 1... 01... 1... NUT, 5/16C, NYLOC 5... 63... 6... ROLLER 6... 6... 6... BUSHING... 051... 1... WASHER, 3/... 6... 1... NUT, 3/C, NYLOC... 656... 1... BELT, 61... (NOT SHOWN)... 5... 6... HCS, 3/C X 3 1/... 06... 1... HCS, 5/16C X 1 1/ 11... 61... 1... DISCHARGE CHUTE... 60... 1... BELT SHIELD, RIGHT... 60... 1... BELT SHIELD, LEFT... (NOT SHOWN) 13... 650... 3... HEAVY WASHER 1... 5... 1... SPRING 15... 35... 1... IDLER PULLEY (1.31) 16... 35... 1... IDLER PULLEY (1.6) 1... 35...... IDLER BUSHING 1... 6...... HCS, 3/C X 3/ 1... 3... 3... HCS, 5/F X 1 1/ 0... 0333... 3... SLW, 5/ 1... 0... 3... LOCKWASHER, /16... 66... 3... HCS, /16F X 1 1/,... SPEC. 3... 01... 5... NUT, 5/16C,... CENTERLOCK TEM PART NO. QTY. DESCRIPTION... 6... 3... ZERK 5... 3303...... PAD 6... 561... 1... CENTER WLDMT.... 565... 1... MAIN WLDMT.... 0... 3... RHSNB 5/16C X 5/... 06... 5... WASHER, 5/16, FLAT 30... 115...... HCS /16C X 1 1/ 31... 03...... NUT, /16C,... CENTERLOCK 3... 5...... NUT, /16C, WHIZ 33... 61...... LIFT CHAIN 3... 05... 1... HCS, 3/C X 1 SER. 35... 051... 1... WASHER, 3/, FLAT 36... 1331... 1... NUT, 1/C, NYLOC 3... 0550... 1... WASHER, 1/, FLAT 3... 35... 1... IDLER PULLEY 3... 330... 1... IDLER ARM 0... 3... 1... PIVOT BUSHING 1... 3... 1... SUPPORT WASHER... 333... 1... HCS 1/C X 3 1/, GD. 5 3... 3... 3... CUTTER HOUSING,... COMPLETE... 5...... SHAFT SEAL 5... 5...... SPACER 6... 60... 1... MINI SPINDLE...... 1... DUST CAP, BOTTOM... 50... 1... DUST CAP, TOP... 36... 1... GREASE POPET 50... 63...... HCS, 5/16C X 3/ 1
WIRING ASSEMBLY TO STARTER SOLENOID TO STARTER 1 1 1 1 0 GROUND TO ENGINE BOLT ELECTRIC CLUTCH 5 3 6 TO RIGHT MOTION CONTROL LEVER TO SEAT VIOLET (+) BLACK (-) TO LEFT MOTION CONTROL LEVER 11 3 1 16 13 30 5 1 TO ENGINE 15 TO PARK BRAKE TO STARTER SOLENOID KAWASAKI ONLY 6 31
WIRING ASSEMBY ITEM PART NO. QTY. DESCRIPTION 1.... 3... 3... # X 1/ SELF TAPPING.... 1... 3... RELAY 3.... 11... 1....5 AMP 3 VOLT ATO FUSE.... 06... 1... 0 AMP 3 VOLT ATO FUSE 5.... 0... 3... INTERLOCK SWITCH 6....... 1... IGNITION SWITCH (INCLUDES WASHER, NUT, & STD. KEY)... (DOES NOT INCLUDE ITEMS 3, ).... 16... 1... BLADE SWITCH.... 016... 1... HOUR METER.... 65... 6... #- X 5/.... 6... 3... TAPPED PLATE 11.... 1... 1... HARNESS, CONSOLE.... 03... 5... NUT 1/C CENTERLOCK 13.... 00...... HCS 1/C X 5/ (KAWASAKI ONLY) 1....... 1... CABLE POSITIVE (KAWASAKI ONLY) 15.... 6... 1... HARNESS, FRAME 16.... 3306... 1... CABLE POSITIVE, LONG 1.... 63...... HCS 5/16C X 3/ 1.... 5... 1... INSULATOR 1.... 01...... NUT 5/16C CENTERLOCK 0.... 5... 1... CABLE NEG. 1.... 63... 1... BATTERY.... 6...... NUT #, NYLOC 3...... 1... KEY, PADDED... 31... 1... COVER 5... 31... 1... NUT 6... 16... 1... PIGTAIL FOR ENG. WIRING (KOHLER ONLY)... 15... 1... PIGTAIL FOR ENG. WIRING (KAWASAKI ONLY)... 61...... SCREW, #C X /... 11... 1... SOLENOID (KAWASAKI & BRIGGS & STRATTON ONLY) 30... 0053...... LOCKWASHER, 1/, INTERNAL TOOTH 31... 516... 1... PIGTAIL FOR ENG. WIRING (BRIGGS & STRATTON ONLY) 3
DECALS 11 3 1 1 15 1 6 5 TO ENGINE 1 1 13 1 1 16
DECALS ITEM PART NO. QTY. DESCRIPTION 1... 56... 1... DECAL, SEVERING... 5... 1... DANGER DECAL, BELT DRIVES 3... 55... 1... DECAL, BATTERY WARNING... 55... 1... DECAL, WARNING 5... 53...... DECAL, NO STEP 6... 11... 1... DECAL, PROP. 65... 063... 1... DECAL, COMERCIAL... 5301... 1... DECAL, MOBIL... 30... 1... DECAL, YAZOO/KEES... 0... 1... DECAL, EXHAUST 11... 613... 1... DECAL, CONSOLE... 60... 1... DECAL, HEIGHT ADJ. 13...... 1... DECAL, SERVICE 1...... 1... DECAL, BELT ROUTING 15... 3333...... DECAL, MOTION CONTROL 16... 130... 1... DECAL, DANGER 1... 31... 1... DECAL, YAZOO/KEES... 60... 1... DECAL, FUEL (NOT SHOWN) 1... 33...... DECAL, Y/K 1... 3...... DECAL, MIDMAX... 6... 1... DECAL, Y/K, BACK OF SEAT (NOT SHOWN)... 11... 1... DECAL, Y/K FRONT OF SEAT (NOT SHOWN) 5
LIFT PEDAL 5 1 3 ITEM PART NO. QTY. DESCRIPTION 1... 55... 1... Lift Pedal W/pad... 555... 1... Tightening Plate 3... 6... 3... Nut 3/C Nyloc... 0655... 3... HCS 3/C X 1 1/ 5... 51... 1... Pad, non-skid 6
WIRING DIAGRAMS Frame Harness Left Motion Control Engine Clutch Hour Meter Starter Switch P/N 1 Blade Switch Seat Right Motion Control CONSOLE HARNESS
WIRING DIAGRAMS CONSOLE HARNESS SCHEMATIC
WIRING DIAGRAMS Clutch Engine Pigtail Start Relay Ground to Engine Starter Solenoid P/N 6 Run Relay Brake Relay Park Brake Console Harness FRAME HARNESS
WIRING DIAGRAMS FRAME HARNESS
NOTES