DESCRIPTION FEATURES is a single-stage,primary side control AC-DC LED driver with active power factor correction. integrates on-chip PFC circuit operates in critical conduction mode (CRM) to achieve high power factor and reduce the power MOSFET switching loss. With MAXIC Proprietary control technique, precision LED current is achieved without secondary side sense and feedback circuit including opto-coupler. provides various protections, such as over current protection (OCP), over voltage protection (OVP), short circuit protection (SCP) and over temperature protection (OTP), etc, to improve system reliability. Single-stage Active PFC for high power factor and low THD Primary side control eliminates opto-coupler High precision LED current (+/-3%) Critical Conduction Mode operation Up to 60W driving capability. Cycle-by-cycle current limiting Under-voltage lockout (UVLO) protection VDD and output over voltage protection Adjustable constant current and output power setting Power on soft-start Compact SOT23-6 package APPLICATIONS AC/DC LED driver applications Signal and decorative LED lighting E27/PAR30/PAR38/GU10 etc.led lamp T8/T10 LED String Typical Application Circuit Vin_ac C1 R5 R6 D1 C2 D3 VLED+ Lp R2 D2 Ls C5 R10 C4 1 2 COMP GND CS DSEN VDD DRV 6 5 3 4 C3 R3 R4 La T1 VLED- M2 NMOS R1 Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 1
ABSOLUTE MAXIMUM RATINGS VDD Voltage -0.3V to VDD Clamp DRV Pin Voltage -0.3V to 24V COMP/CS/DSEN Pins Voltage -0.3V to 5V Power Dissipation ( TA=25 C, SOT23-6) 0.6W Lead Temperature (soldering, 10 sec.) 260 C Storage Temperature -55 C to 150 C Recommended operating conditions Supply voltage 7.2V to 23V Operating Temperature -40 C to 105 C Thermal resistance 1 Junction to ambient (RθJA) Junction to Case (RθJC) 170 C/W 130 C/W PIN CONFIGURATIONS Chip Mark 7933xYW Week code Year code Manufacture code PIN DESCRIPTION Name Pin No. Description COMP 1 Internal EA s output. Connect a capacitor to ground for frequency compensation. GND 2 Ground. CS 3 Current Sense Pin. DRV 4 Gate drive output for primary MOSFET. VDD 5 Power Supply. DSEN 6 The voltage feedback from auxiliary winding. Connected to a resistor divider from auxiliary winding to sense output voltage. Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 2
ELECTRICAL CHARACTERISTICS (Test conditions: VDD=12V, TA=25 C unless otherwise stated.) Symbol Parameter Conditions Min Typ Max Unit Start-up (VDD Pin) I START Start up Current 25 50 μa UVLO Lower Threshold Voltage of V DD V DD Pin ramp down 7.2 V V START Start-up Voltage V DD Pin ramp up 18 V Supply Current I q Quiescent Current No switching 1.2 ma Control Loop V FB Primary Current Sense Voltage 392 400 408 mv V COMPH Upper Limit of COMP 2.0 V SCP Short Circuit Protection Threshold at DSEN pin 400 mv OVP1 Over Voltage Protection Threshold at VDD pin 24 V OVP2 Over Voltage Protection Threshold at DSEN 3.2 V T OFF_min Minimum OFF time 6.4 us Current Sense (CS Pin) LEB Leading Edge Blanking of CS 240 ns OCP Over Current Protection at CS pin 1.8 V Thermal Protection OTP Over temperature protection 150 Over temperature release hysteresis 20 Drive Stage (DRV Pin) T R T F Rising Time CL=1nF, DRV Pin Falls from V DD to 0V 50 2 ns Falling Time CL=1nF, DRV Pin Rises from 0V to V DD 30 2 ns Note: 1 Be measured in the natural convection at TA = 25 C on a low effective single layer thermal conductivity test board of JEDEC 51-3 thermal measurement standard. Test condition: Device mounted on 2 X 2 FR-4 substrate PCB, 2oz copper, with minimum recommended pad on top layer and thermal vias to bottom layer ground plane. 2 Guaranteed by design. Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 3
APPLICATION INFORMATION 18V Charged By Resistor is a primary-side controller for AC-DC LED driver. The LED current can be accurately regulated through sensing the primary side information to realize real current control. integrates power factor correction function to eliminate pollution to the AC line and works in CRM (Critical Conduction Mode). Real Current Control accurately regulate LED current through sensing the primary side information. The LED current can be easily set as following (refer to the application circuit in page 1): I LED 1 = 2 N N P S V R Where N P is primary winding, N S is secondary winding; V FB (=400mV) is the internal voltage reference and R S is an external current sensing resistor. Start Up During start-up process, VDD is charged through a start-up resistor. As VDD reaches 18V, COMP is pre-charged by internal circuit. After COMP reaches 0.8V, the internal control loop is well settled, which is considered as LoopOK. Then PWM signal is send to DRV Pin to power up the convertor. The power supply is taken over by the auxiliary winding once the voltage of this winding is high enough. The PWM signal is shut down after VDD goes below 7.2V (UVLO threshold voltage). Meanwhile, COMP is discharged to ground. The whole start-up procedure is shown in Fig.1. FB S VDD 7.2V 0V 0.8V COMP 0V DRV <7.2V LoopOK >18V Fig.1 Start up sequence Power Factor Correction The primary side current increases linearly from zero to peak value, as sensed by the current sensing pin CS, during the power MOSFET on-time. When the primary current reaches the threshold, turns off the power MOSFET immediately. turns on the power MOSFET again after the drain of the power MOSFET damps to its valley or nearby. The peak current threshold is regulated by MAXIC proprietary technique and follows the rectified sinusoidal-shape of input voltage. As a result, the envelope of the inductor current is sinusoidal-shaped, high power factor is therefore achieved in this way. Fig.2 Power Factor Correction Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 4
Auxiliary Sensing The turning-on of power MOSFET is controlled by sensing DSEN s waveform, which is sampled from Auxiliary windings by the resistor-divider. As DSEN s waveform goes below 0V at OFF time, which indicates the drain of power MOSFET damps to its valley or nearby, turns on the power MOSFET. Besides, minimum OFF time control provide noise immunity. Furthermore, features over-voltage protection (OVP), short-circuit protection (SCP), and over-current protection (OCP) functions. Those protections are triggered by sensing the auxiliary winding waveform information, as the auxiliary winding voltage is proportional to the output voltage (secondary winding voltage) during the OFF time period. The auxiliary winding voltage is sampled by DSEN pin, one LEB (Leading Edge Blanking) time right after DRV signal is turned off. Auxiliary sensing function is shown in Fig.3. DRV DSEN Sampling Point LEB=2uS (typ) Fig.3 Auxiliary Signal Sensing Over-voltage Protection is implemented with two over-voltage protection schemes: (1) If DSEN pin s voltage is detected above 3.2V for three times, (refer to Auxiliary Sensing section), turns off the PWM switching signal, and VDD voltage gradually drops to UVLO threshold, and the system will be re-started. The threshold voltage of over-voltage protection V OUT_OV, can be easily defined as (refer to the application circuit in page 1): V OUT_OV 3.2 (1 R3 Ns ) R4 N a V Where N s is the secondary winding, N a is auxiliary winding, V D3 is the forward bias of the secondary side rectifier diode. (2) If VDD pin s voltage exceeds 24V three times, turns off the PWM switching signal, and VDD gradually drops to UVLO threshold, and then the system will be re-started. It is highly recommended to set up the VDD voltage between 12V and 22V by designed a proper N a to N s ratio of the transformer. Short-circuit Protection The short-circuit protection is triggered if the DSEN pin voltage is detected below 400mV at OFF period for a continuous time of 5 to 10ms. The gate drive switching will be turned off, and a restart process will be kicked off when the VDD voltage drops below the UVLO threshold. This re-start process will repeat if the short-circuit condition continues to exist. Over-current Protection immediately turns off the power MOSFET once the voltage at CS pin exceeds 1.8V. This cycle by cycle current limitation scheme prevents the relevant components, such as power MOSFET, transformer, etc. from damage. D3 Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 5
PACKAGE INFORMATION Important Notice Maxic Technology Corporation (Maxic) reserve the right to make correction, modifications, enhancements, improvements and other changes to its products and services at any time and to discontinue any product or service with notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All products are sold subject to Maxic s terms and conditions of sale supplied at the time of order acknowledgement. Reproduction, copying, transferring, reprinting this paper without Maxic s written permission is prohibited. Maxic is not responsible or liable for customer product design by using Maxic components. To minimize the risks and associated with customer products and applications, customers should provide adequate design and operating safeguards and consult Maxic s sales department. Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 6
For detail products information and sample requests, please contact: Maxic Technology Corporation (Beijing Office) 1006, Crown Plaza Office Tower, No106, ZhiChun Road, Hai Dian District, Beijing, China, 100086 Tel: 86-10-62662828 Fax: 86-10-62662951 Maxic Technology Coporation (Shenzhen office) Room 1123, Lankun Building, No.213 Minkang Road, Minzhi street, Longhua new District, Shenzhen Tel: 86-0755-83021778 Fax: 86-0755-83021336 Maxic Technology Corporation (Suzhou Office) B-503, #3 Chuangye Park, 328 Xinghu Street, Indurial Park, Suzhou, 215021 Tel: 86-512-62958262 Fax: 86-512-62958262 Web: E-mail: sales@maxictech.com Rev. 1.25 Copyright 2012 Maxic Technology Corporation Page 7