Profile Measuring System High-Precision Sensor that Measures and Displays an Object's Profile. Features OMRON's original line beam method provides a complete solution to profile measurement problems. Conventional non-contact measurement of the profile of an object commonly uses a displacement sensor to measure the height of the object, by moving the object or the sensor. However, this system has several disadvantages, such as lower measurement accuracy resulting from object or sensor movement as well as high system construction cost. By utilizing a unique wide beam method and 2-dimensional CCD, OMRON's eliminates these problems. Through its capability of measuring a diversely-shaped objects in a stable manner, the can meet a variety of application needs. Laser Projector lens SW-CCD Receiver lens Detected image Principle of line beam method A wide beam is applied to the object to be measured. A 2-dimensional CCD receives the reflected light to measure the 2-dimensional profile of the object. Application Measurement of connector pin configuration Height measurement for creamsoldered joint on PCB Rivet height measurement Door gap measurement B-45
Features Measures the shape of object instantly. A complete solution to the disadvantages of conventional measurement systems. Measurement by displacement sensor Accurate and stable measurement. OMRON's original 2-dimensional SW-CCD and multiple light intensity control system enable stable measurement of objects with round shape and other surface conditions. Sensor Head Workpiece Displacement sensor Personal computer/plc Judgment/ measurement Output There is nothing for a conventional measurement system but to make the best of it, or we have to give up measurement. A variety of measurement items. Various measurement items, such as level difference, width, and edge position, can be selected depending on the specific application. Permitting simultaneous measurement of up to 8 items, the is applicable to various measurement purposes. 2-point level difference (Step: 2 pts) Moving Problems to be resolved Object or sensor needs to be moved. Personal computer or other device is required for measurement data processing. When you use, --- Increased system construction cost Measurement accuracy deterioration caused by movement of object or sensor and data processing. Measurement takes a long time. Width Measurement by model Sophisticated and high accuracy inline inspection Sensor Head Judgment/ measurement Output Edge position Workpiece Monitor Enjoy the following advantages from! Moving the object or sensor is no longer necessary. Various data processing and calculation functions are performed automatically. Lower system construction cost Higher measurement accuracy Shorter measurement time Four types of monitor screens Measurement data can be displayed on 4 types of monitor screens. These screens enable analysis and evaluation of measurement data from various viewpoints. Profile monitor Time-series change of profile (data on cross section height) can be checked on a 3D gray scale image. Image monitor Both measurement data and profile image can be checked at the same time. Digital monitor Two or more measurement data can be checked at the same time. Trend monitor Time-series change of measurement data can be checked. B-46 Displacement sensors / Width-measuring Sensors
System configuration Power Supply Synchronization Sensor Console Z300-KP (cable length: 2 m) Linear Sensor Controller K3AS Controller -MC10E -MC15E Programmable Controller Sensor Extension Cable Z309-SC1R (cable length: 1.5 m, 3 m, 6 m, 8 m or 13 m) Monitor Cable F150-VM (cable length: 2 m) Monitor BNC Jack (Provided with F150-VM) Sensor -SW2T (cable length: 2 m) -SW6 (cable length: 0.5 m) -SW17(cable length: 2 m) (Up to 2 Sensors can be connected.) Liquid Crystal Monitor F150-M05L (pin input) Ordering Information Name Item Model Remarks -SW2T Cable length: 2 m Sensor -SW6 Cable length: 0.5 m -SW17 Cable length: 2 m Controller -MC10E NPN input/output -MC15E PNP input/output Console Z300-KP Liquid Crystal Monitor F150-M05L Sensor Extension Cable Z309-SC1R (See note) Cable length: 1.5 m, 3 m, 6 m, 8 m or 13 m Monitor Cable F150-VM Cable length: 2 m Note: Specify the required cable length when ordering. B-47
Rating/Performance Sensor -SW2T/-SW6/-SW17 Model -SW2T -SW6 -SW17 Diffuse reflection Mirror reflection Diffuse reflection Mirror reflection Diffuse reflection Mirror reflection Measurement mode Item Distance to measurement center 5.2 mm 20 mm (with beam cover attached: 16 mm) 50 mm 44 mm 100 mm 94 mm Measurement range ±0.8 mm ±5 mm ±4 mm ±20 mm ±16 mm Light source Beam dimensions (See note 1) Linearity Visible-light semiconductor laser (See note 10) (Wavelength 650 nm, 1 mw max., Class 2) Reference distance: 20 µm 4 mm TYP. (Measurement region: 2 mm) ±0.1 %F.S. (See note 3) ±0.1 %F.S. (See note 2) Visible-light semiconductor laser (Wavelength 658 nm, 15 mw max., Class 3B) Reference distance: 30 µm 24 mm TYP. (Measurement region: 6 mm) ±0.1 %F.S. (See note 4) Reference distance: 60 µm 45 mm TYP. (Measurement region: 17 mm) Resolution 0.25 µm (See notes 5 and 6) 0.3 µm (See notes 7 and 8) 1 µm (See notes 7 and 8) Sampling cycle LED indicators (LASER indicator) 9.94 ms Lit while laser is ON. Temperature characteristic (See note 9) 0.01 %F.S./ C Degree of protection IEC IP64 IEC IP66 5.Displacement conversion value for peak-to-peak of displacement output. These figures are for measurement of OMRON standard quartz glass (mirror reflec- Environment resistance Ambient operating illumination Illumination at light-receiving surface: 3,000 lx max., incandescent light Ambient temperature Operating: 0 to +50 C, Storage: -15 to +60 C (with no icing or condensation) Ambient humidity Vibration resistance Operating and storage: 35 to 85 % RH (with no condensation) 10 to 150 Hz (single amplitude: 0.35 mm) for 80 min. each in X, Y, and Z directions Unit: Die-cast aluminum Materials Cable sheathing: Heat-resistant chlorinated vinyl Connector: zinc alloy and brass Cable length 2 m 0.5 m 2 m Minimum bending radius 68 mm Weight (including packaging) Accessories Approx. 600 g (Unit: Approx. 350 g) Approx. 700 g (Unit: Approx. 600 g) 3 ferrite cores, laser warning labels (English) Approx. 800 g (Unit: Approx. 600 g) Note: 1.Defined at 1/e 2 (13.5%) of the density at the light center. Light may, however, be present outside this range and if the reflection factor of the light around the workpiece is high compared to the workpiece, measurement may be affected. 2.Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard quartz glass. The linearity varies with the type of workpiece. 3.Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard SUS blocks. The linearity varies with the type of workpiece. 4.Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard white alumina ceramics. The linearity varies with the type of workpiece. -SW17 120 mm Digital output 80 mm ±0.1 % max. 80 mm 120 mm Distance B-48 Displacement sensors / Width-measuring Sensors
tion mode) or OMRON standard SUS blocks (diffuse reflection mode) at the measurement center. In strong magnetic fields, it may not be possible to maintain resolution performance characteristics. 6. These figures are for when the Sensor is connected to the -MC10E/MC15E, the average number of measurements is 16. Measurement data are sent to PC via RS-232C cable for calculation of their average values. 7. Displacement conversion value for peak-to-peak of displacement output (for measurement of OMRON standard white alumina ceramic at the measurement center). In strong magnetic fields, it may not be possible to maintain resolution performance characteristics. 8. With the -MC10E/MC15E, at an average number of measurements of 64. Measurement data are sent to PC via RS-232C cable for calculation of their average values. 9. Value for measurement with the space between the Sensor and the workpiece (white alumina ceramic) secured with an aluminum jig. 10.Higher power laser type (Class 3B) is also available. For further information, please contact us. B-49
Controller -MC10E/MC15E Model -MC10E -MC15E Item Input/Output Type NPN PNP Number of Sensors that can be mounted 2 Number of scenes 16 Performance specifications General specifications Light intensity tracking function Automatic (The light intensity tracking range can be specified)/fixed (Select from 31 stages)/ Multiple (The light intensity range can be specified) Select from the following 8 types: Measurement item Height, Step: 2 pts, Step: 3 pts, Edge position, With, Edge center, Peak/Bottom, Define Region specification Region specification of line beam and displacement direction is possible. Number of data to be stored 2048 points max. Trigger function Free/External 1/External 2/Auto Judgment output RS-232C output Terminal block output Results output Measurement value output (measurement value) RS-232C output Analog output Terminal block Monitor interface Analog output resolution Power supply voltage Current consumption Insulation resistance Dielectric strength Leakage current Noise resistance Vibration resistance Shock resistance Ambient temperature Ambient humidity Ambient environment 11 input points: TRIGGER, LD-OFF, RESET, D10 to D17 21 output points: DO0 to DO19, GATE 1CH (for pin jack or overscan monitor) The full scale for output can be divided into a maximum of 40,000 gradations. Resolution (See note): 0.25 mv (±5 V), 0.4 µa (4 to 20 ma) 21.6 to 26.4 VDC 1 A max. (with 2 Sensors connected) 20 MΩ min. between all DC external terminals and GR terminal (100 VDC megger) (with internal surge absorber removed) 1000 VAC, 50/60 Hz between all DC external terminals and GR terminal (with internal surge absorber removed) 10 ma max. 1500 Vp-p; pulse width: 0.1 µs/1 µs, Rising edge: 1-ns pulse 10 to 150 Hz (double amplitude: 0.1 mm) for 8 min. each in X, Y, and Z directions 200 m/s 2, 3 times each in 6 directions Operating: 0 to +50 C, Storage: -15 to +60 C (with no icing or condensation) Operating and storage: 35 to 85 %RH (with no condensation) No corrosive gases Ground Ground the 's ground terminal to less than 100 Ω. Degree of protection Material IEC IP20 (in-panel) Unit: ABS Weight (including packaging) Approx. 1300 g (Unit: Approx. 700 g) Accessories 2 manuals, 1 resistor (250 Ω, 1/2 W) Note: For measurement at an average number of times of 64 with an OMRON K3AS Linear Sensor Controller connected. B-50 Displacement sensors / Width-measuring Sensors
Monitor Monitor Liquid Crystal Monitor Item Model F150-M05L Panel size 5.5 inches Panel type TFT color liquid crystal Resolution 320 240 dots Input signal NTSC composite video (1.0 V/75 Ω) Power supply voltage 20.4 to 26.4 VDC Current consumption Approx. 700 ma Ambient temperature Operating: 0 to +50 C, Storage: -25 to +65 C (with no icing or condensation) Ambient humidity Operating and storage: 35 to 85 %RH (with no condensation) Weight (including packaging) Approx. 870 g (Unit: Approx. 610 g) Accessories Operation manual, 4 mounting brackets Laser Safety The -SW2T Sensor Head is a Class 2 Laser Product according to EN60825-1 (IEC60825-1) and Class II Laser Product according to FDA (21 CFR1040.10) (see note). The -SW6 and -SW17 Sensor Heads are Class 3B and Class IIIB Laser Products, respectively. The Series is meant to be built into final system equipment. Pay special attention to the following precautions for the safe use of the product: Note: Europe: Class 2 and Class 3B of EN60825-1: 1994 = IEC60825-1: 1993 U.S.A.: Class II and Class IIIB of FDA (21 CFR1040.10) -SW2T -SW6/-SW17 Wavelength 650 nm 658 nm Maximum pulse duration 10 ms 17.5 ms Cycle 0.5 to 10 ms 0.5 to 25 ms Peak power 1 mw max. 15 mw max. Class 2 3B (1)Use this product as specified in the operation manual. Otherwise, you may be exposed to hazardous laser radiation. (2)The series radiates laser beams in the visible light range. Do not expose your eyes directly to the laser radiation. Ensure that the laser beam path is terminated during use. If a mirror or shiny surface is positioned in the laser beam path, ensure that the reflected beam path is also terminated. If the Unit must be used without terminating the laser beam path, position the laser beam path so that it is not at eye level. (3)To avoid exposure to hazardous laser radiation, do not displace nor remove the protective housing during operation, maintenance, and any other servicing. (4)The user should return the product to OMRON for all repair and servicing. (5)As for countries other than those of Europe and the U.S.A., observe the regulations and standards specified by each country. Dimensions (Unit: mm) Sensor -SW2T Optical axis 12 26.4 12 Reception axis Measurement center 20 16 (4) 4 65 57 Two, 4.5-dia. holes Operation indicators 4 17 dia. 4 Receiver Light 3.5 3 Monitor 56.5 32 25 25 20 65 6.5 20 Emitter Emission axis 18.1 20 Vinyl-insulated round cable 6.8 dia. Standard length: 2 m Connector B-51
POWER SYNC -SW6 18 Optical axis 36 13 dia. 50 Measurement center 4 Emission axis 9.5 80 72 70 Three, 4.5-dia. holes Operation indicators 8 21 dia. 92.1 46 Emitter 30 25 16.4 Reception axis 69 25 100 82 (15) 9.5 Receiver 22.7 16.9 45.1 (5) Vinyl-insulated round cable 6.8 dia. Standard length: 0.5 m Connector Sensor -SW17 Liquid Crystal Monitor F150-M05L Mounting plate thickness: 1.6 to 4.8 18 (46 max.) Optical axis 36 Mounting bracket 92.1 46 13 dia. Emitter 100 4 Measurement center Emission axis 25 25 16.4 Reception axis 9.5 80 72 70 Three, 4.5-dia. holes Operation indicators 8 21 dia. 69 25 100 82 9.5 (15) (100) 185 174 143 42.2 Panel opening dimensions 132 (145) (155) 50 min. (5.5) Monitor Cable (F150-VM) Tolerance: ±1 mm The dimensions in parentheses are provided for reference. 22.7 Receiver 16.9 45.1 (5) 133.5 +0.5 mm 0 Vinyl-insulated round cable 6.8 dia. Standard length: 2 m Connector 175.5 +0.5 mm 0 Controller -MC10E/MC15E Console Z300-KP 142.6 50 1.5 13 195 Indicators ESC TRIG ENT 87 Connector 12.5 dia. 500 MULTI DIMENSION CONTROLER 12 dia. SHIFT Z300-KP CONSOLE 90 100 110 2000 23 5 10 12.5 8 50 4.1 (66.5) 10 185 10 Four, 4.5-dia. holes ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. Q02E-EN-02 In the interest of product improvement, specifications are subject to change without notice. B-52 Displacement sensors / Width-measuring Sensors