MUTO COMFORT XL 150 L 80 Installation instructions - Ceiling mount [less DORMOTION] ( door)
TABLE OF CONTENTS Overview Intended use Ceiling requirements and fittings Requirements for glass panel Safety instructions Symbols used - safety/ installation Maintenance, care, repair Disposal 3 Specifications Technical data 3 Tempered laminate glass and adhesive specifications 4 Overall view 5 INSTALLATION INSTRUCTIONS Securing track to mounting surface 5 Single door mount Double door mount 6 Monolithic glass Installing hook set Installing the roller carriers: on monolithic glass ONLY 7 Tempered laminate glass Installing hook set Installing the roller carriers: on tempered laminate glass ONLY 8 ANTI-JUMP: Disengaging the anti-jump 9 Engaging the anti-jump 11 END STOPS: Installing end stops 9 Adjustment end stop location: for SINGLE and DOUBLE doors 12 FLOOR GUIDE: Installing floor guide 10 Installing glass/rollers on track 9 Installing cover clips Installing brush profile Installing cover Installing end caps 13 ADJUSTMENTS: Adjustment door height 10 Adjustment end stop location: for SINGLE and DOUBLE doors 12 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 E-mail: dormaarchitectural@dorma. com
Overview These instructions are for installation of the MUTO COMFORT sliding door system XL150/80 and L80 for the following mounting and style versions: 1. Ceiling mounting Intended use - for sliding doors in dry indoor areas only - for manual slow opening and closing only Ceiling requirements and fittings - The substructure/wall must be able to bear permanent loads, be level and perpendicular (max. tolerance: 1/16" (2 mm) per meter). - Fixings must be sufficiently dimensioned for the substructure/ wall and weight of the door. Requirements for glass panel - Heat-soaked thermally tempered safety glass - Clamping area must be level and uncoated (no self-cleaning coating!) Symbols used Safety/Installation Caution! Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings. Risk of breaking glass When installing the door, support the door panel with a block of wood or similar object. Information note Always use silicone- and oil-free cleaners (e.g. acetone). Closing edge Maintenance, care, repair - immediately replace damaged parts - always use original DORMA parts - use a damp cloth for occasional cleaning, especially the track Disposal Dispose in accordance with local, state and national regulations. Safety instructions - Installation requires two people - Always wear protective clothing Specifications Technical data Single Door Double Door Max. door leaf width inches [mm] XL150 L80 XL150 L80 98-7/16" [2500] 78-3/4" [2000] 2x 59-1/16" [2x 1500] 2x 49-1/4" [2x 1250] Ceiling Mount Door leaf glass thickness inches [mm] 5/16"-1/2" [8-13.5] 5/16"-1/2" [8-13.5] 5/16"-1/2" [8-13.5] 5/16"-1/2" {8-13.5] Door leaf weight lbs [kg] <330lbs < 150 <176lbs [<80] 2x <176lbs [2x <150] 2x <176lbs [2x < 80] 3
Tempered laminate glass (TLG) and adhesive specifications Required parts for laminate glass with MUTO System (not included) 3M Scotch-Weld Urethane Adhesive, DP 605 NS Color Part Number Quantity Usage recommendation off white 934.800 1 tube 1 tube per 4 roller carriers 3M Scotch-Weld EPX Plus II 934.801 1 applicator Applicator with 2:1 and 1:1 Plunger 2 3M Scotch-Weld EPX Plus II gold 934.805 Pk of 4 4 nozzles per 1 tube of Mixing Square Nozzle, 5.3mm 3 adhesive MUTO Accessory set (Clamp carrier plates/gasket for TLG) 807.640 1 set Handling time frame Function Time Working life (time between application and clamping of carrier) 5 minutes @ 75 F Handling strength 20 minutes @ 73 F or more Full cure time (time until glass may be completely installed into door) 48 hours @ 73 F or more NOTE: Door glass should not installed until the full cure time as been reached (see chart above). Important safety-related information for the mounting and use of DORMA glass hardware. (Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.) Important: This document is intended to inform users of safety-related information and the mounting and operation instructions. General information 1. DORMA requires use of tempered laminated glass. 2. DORMA glass hardware is not suitable for application in rooms where chemicals (e.g. chlorine) are used as indoor swimming pools, saunas or salt-water pools. 3. Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position. 4. Do not swing doors with excessive force. Install limiting stop to prevent door from opening too far. Mounting 4. Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware. 5. Never clamp metal glass fitting hardware directly to glass surface. 6. Never use clamping roller carriers on self-cleaning coatings. 7. When adjusting glass elements, always stick to the required clearance for the respective hardware. Adjust clearance so glass does not come in contact with any hard surfaces such as glass, metal or concrete. 8. Do not use excessive force when installing the glass (avoid over tightening screws). Maintenance Check glass hardware at regular intervals for proper positioning and smooth operation and correct adjustment. High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms). Immediately replace damaged glass elements (no glass flaking and/or conchoidal fractures)! Only use suitable cleaning and care products to clean the surfaces. 1. Only properly qualified and specially trained staff is authorized to mount DORMA glass hardware. 2. Never use glass with conchoidal fractures and/or damaged edges. 3. Due to crushing hazards and possible injury caused by breakage of glass during mounting, corresponding protective clothing (especially gloves and protective goggles) is required. 2 Scotch-Weld EPX Plus II Applicator with 2:1 and 1:1 Plunger is a trademark of 3M. 3 Scotch-Weld EPX Plus II Mixing Square Nozzle is a trademark of 3M. 4
Overall view 1 2 3 4 6 7 8 7 6 5 (x2) 4 System includes the following components: 1. Cover panel 2. Brush strip 3. Track 4. End cap 5. End stop (x2) 6. Cover clips 7. Roller carrier 8. Floor guide INSTALLATION INSTRUCTIONS Securing track to mounting surface 1.1 Ensure the track is properly level and secure it to the wall per the appropriate measurements on the prior page. 1.2 Use appropriate fasteners according to the following recommendations. NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE. NOTE: Overhead Reinforcement: The overhead reinforcement must be a minimum of ¼ (6mm) x 3 (76mm) steel angle, 16 gauge metal stud, or two pieces of 1 1/2 (38mm) thick wood blocking (double stacked), secured to studs or joists on a maximum 16 (406mm) centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface. 1 Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2 (51mm) into wood blocking, utilizing the predrilled holes in the MUTO track. Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location. 5
Single door mount Track length = 2 x GW Back of track to center of mounting hole in track 7/8" [23mm] door clear opening height GH B = GH + X 1-3/16" [30mm] 1-3/16" [30mm] Bottom of 3/8" glass to floor [10mm] clear opening height clear opening width GH door height clear opening height + 7/8" [22mm] B Floor to top of track GW door width clear opening width + 2-3/8" [60mm] XL150 L80 X 1-7/8" [47mm] 1-9/16" [40mm] Double door mount Overall track length = (D1TL + D2TL) Back of track to center of mounting hole in track Door1 Track length (D1TL) = 2 x GW Door2 Track length (D2TL) = 2 x GW 7/8" [23mm] clear opening height 1-3/16" [30mm] 1-3/16" [30mm] B = GH + X 1/4" [6mm] door clear opening height GH Bottom of 3/8" glass to floor [10mm] clear opening width GH door height clear opening height + 7/8" [22mm] B Floor to top of track GW door width clear opening width/2 + 1-5/8" [27mm] XL150 L80 X 1-7/8" [47mm] 1-9/16" [40mm] 6
Monlithic Installing hook set Open side 1 Hook set XL150 = 3mm L80 =???mm 1.1 With rollers facing away from the installer, determine which roller will be leading and which will be trailing. 1.2 Secure hook onto roller with open side facing away from the installer. 1.3 Secure hook using appropriate-size hex key. Installing the roller carriers: on monolithic glass ONLY DETERMINE THE LEADING VERSUS TRAILING EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)." 1-9/16" (40) 1-9/16" (40) Roller carrier gasket 2 XL150 = 4mm L80 = 2.5mm NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET. 2.1 Slide both roller carriers onto glass. 2.2 Slide glass gaskets and metal shims between glass and roller carriers. NOTE: Orient gasket with rubber side facing the glass. 2.3 Secure both roller carriers to glass using appropriate-size hex key at 10 ft-lbs (14 Nm). 7
Tempered laminate glass Installing hook set 1 Hook set XL150 = 3mm L80 =???mm 1.1 With rollers facing away from you, determine which roller will be leading and which will be trailing. 1.2 Secure hook onto roller with open side facing towards the rollers. 1.3 Secure hook using appropriate-size hex key. Installing the roller carriers: on tempered laminate glass ONLY DETERMINE THE LEADING VERSUS TRAILING EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)." 1-9/16" [40] 1-9/16" [40] Vented set screws Roller carrier FRONT OF CARRIER 3M Scotch- Weld EPX Plus II Applicator BACK OF CARRIER Stop when adhesive gasket can be seen past end 2 of roller carrier NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES. NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET. 2.1 Slide LEADING carrier onto glass. 2.2 Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient gasket with rubber side facing the glass. 2.3 Tighten vented set screws using a torque wrench with 4 ft-lbs (44.4 in-lbs; 5Nm). NOTE: Onto scrap material, first dispense approximately 12" of 3M Scotch-Weld Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening. 2.4 Dispense adhesive into vented set screws on both sides of carrier. Stop application when adhesive can be seen past edge of roller carrier. DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife. Again, stop application when the adhesive begins to press out of ends of roller carrier. 2.5 Keep glass flat during curing process. 2.6 See chart in Specifications section for appropriate curing time. 2.7 Follow steps 2.1 though 2.6 for TRAILING carrier. 8
Disengaging the anti-jump Antijump 3 NOTE: Anti-jump shipped engaged. Antijump Set screw XL150 = 4mm L80 = 2.5mm 3.1 Disengage the anti-jump on roller carrier. NOTE: Using a the appropriate-size hex key, push set screw IN and turn COUNTER-CLOCKWISE to disengage anti-jump. Installing the end stops Set screw Track XL150 = 3mm L80 = 2mm 4 End stops Bottom section of bumper 4.1 Slide bumper stops into each end of the track. NOTE: Loosen bottom section of end stop for easier install. NOTE: FOR XL150 end stops, be sure set screw is flush with back of bumper. NOTE: Exact location/adjustments will be determined in step 11. Install glass/rollers in track Setting block locations 5 ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS. 5.1 Place glass on setting blocks on floor for stability. 5.2 Tip glass and rollers upward and rest rollers on track. 9
Install floor guide X XL150/80 13/16" [20mm] L80 11/16" [17mm] Floor guide anchor X Floor guide 1-7/16" [36mm] 6 6.1 Align centerline of glass with centerline of floor guide. 6.2 Be sure glass is plumb. 6.3 Mark appropriate floor guide measurements and remove glass and rollers from track. 6.4 Pre-drill into mounting surface. 6.5 Secure floor guide anchor with included fasteners. Install floor guide: continued Floor guide XL150 = 1.5mm L80 = 1.5mm 7 Floor guide anchor Set screws 7.1 Set glass and rollers onto track. 7.2 Slide floor guide over floor guide anchor and tighten with set screws. 7.3 Remove setting blocks. NOTE: Be sure glass is centered in floor guide. Adjustment door height Door height adjustment tolerance XL150 L80 Adjustment screw Floor guide +3/16" [+5] -3/16" [-5] +3/16" [+5] -3/16" [-5] 8 3/8" [10mm] XL150 torque 10 ft lbs [14 Nm] L80 torque 5 ft lbs [6 Nm] Outer screws XL150 = 4mm L80 = 2.5mm 8.1 Set height of glass door. 8.2 Using the appropriate-size hex key, loosen outer screws of carrier adjustment. 8.3 Using appropriate-size hex key, turn adjustment screw CLOCKWISE or COUNTER-CLOCKWISE to raise or lower glass. NOTE: Be sure glass is level during this adjustment. 10
Engaging the anti-jump Antijump 9 Antijump Set screw XL150 = 4mm L80 = 2.5mm 9.1 Engage the anti-jump on roller carrier. NOTE: Using the appropriate-size hex key, push set screw IN and turn CLOCKWISE to engage anti-jump. 11
Adjustment end stop location: for SINGLE and DOUBLE doors GLASS DOOR LOCATION TO FRAME EDGE overlap of door frame max. 1-3/16" [30mm] Door closed XL150 = 3mm L80 = 2mm END STOP LOCATION: LEADING EDGE 0mm edge Frame edge Handle End stop Handle to frame edge distance min. 1" [25mm] Door opened GLASS DOOR LOCATION TO FRAME EDGE END STOP LOCATION: TRAILING EDGE 0mm Bumper edge Handle Frame edge Set screws XL150 torque L80 torque End stop Handle to frame edge distance 10 min. 1" [25mm] 3 ft lbs [4 Nm] 2.5 ft lbs [3 Nm] Set glass door location: 10.1 Determine location of glass door to frame edge. (See image above for reference.) NOTE: Be sure handle/pull is minimum of 1" [25mm] from frame edge. NOTE: Pair of doors: Be sure there is a 1/4" [6mm] distance between the two doors. Set end stop locations: 10.2 Set bumper stop locations. (See image above for reference.) 10.3 Slide end stop to desired location on track. Bumper should touch edge of roller carrier. 10.4 Using appropriate size hex key, secure the end stops in place with the set screws. 12
Install cover clips Cover clip 11 11.1 Insert the cover clips into the track. (One clip per foot) 11.2 Insert perpendicular to track, and turn COUNTER CLOCKWISE to snap into place. Install brush profile Install cover Brush Cover 12 13 Cover 12.1 Measure and cut brush to appropriate length. 12.2 Slide brush into track. 13.1 Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Install end caps End cap End cap 14 14.1 Snap end caps onto track. 13
DORMA USA, INC. DORMA DRIVE, DRAWER AC REAMSTOWN, PA 17567 TOLL-FREE: 800-523-8483 FAX: 800-274-9724 E-MAIL: DORMAARCHITECTURAL@DORMA.COM WWW.DORMA-USA.COM 936001 12/2015, Subject to change without notice