AMPCO Solid Plastic Toilet Partitions AMPCO Florida 11400 NW 36 th Avenue Miami, FL 33167 T. 305.821.5700 florida@ampco.com AMPCO Texas 201 Railroad Avenue Sanger, TX 76266 T. 940.458.7401 texas@ampco.com AMPCO Washington 4520 B Street NW, Suite B Auburn, WA 98001 T. 852.253.5900 washington@ampco.com www.ampco.com
Solid Plastic (HDPE) Before you begin, please note the following considerations: Safety First! Please use proper safety gear when performing any installation. Review all jobsite conditions for any compromises of safety and report all concerns to project superintendents. Verify that adequate blocking has been installed behind all walls for bracket attachments. Shop drawings provided will supply all compartment material type, hardware supplied, construction type, compartment widths, depths, ceiling heights, individual component sizes. You will need the shop drawings to determine centerline dimensions and drilling locations. Upon receipt of material and shake out, be certain that all items indicated on the hardware packing list and job list are included. Be sure to review Storage and Handling instructions enclosed for proper storage of this material. OVERHEAD BRACED CEILING HUNG FLOOR TO CEILING www.ampco.com 1
Storage and Handling STORE ALL MATERIAL FLAT, ON A LEVEL ELEVATED SURFACE ABOVE FLOOR OR DECK. NEVER STORE PANELS VERTICALLY ON THE ENDS OR SIDES. NEVER STORE MATERIAL ON EDGE OR LEANING AGAINST A WALL. STORE ALL LARGER SIZE PIECES ON BOTTOM WITH SMALLER SIZE PIECES ON TOP TO PREVENT ANY OVERHANGING OR SAGGING AROUND EDGES. STORE IN A DRY CLEAN ENVIRONMENT WITH RELATIVE HUMIDITY BETWEEN 40% AND 60%. DO NOT SLIDE FACE OF ONE PIECE ON THE FACE OF ANOTHER. WARPAGE MAY OCCUR DURING THE HEATING SEASON UNTIL MATERIAL BECOMES CONDITIONED TO THE HUMIDITY AND TEMPERATURE OF THE BUILDING. MOST DOORS, PANELS AND PILASTER WILL BECOME STRAIGHT AFTER THEY GO THROUGH THE COMPLETE HEATING AND COOLING CYCLE. AMPCO PRODUCTS LLC, RESERVES THE RIGHT TO DEFER REPLACEMENT FOR ONE YEAR FROM THE DATE OF SHIPMENT. WRONG WAY WRONG WAY CORRECT WAY www.ampco.com 2
Recommended Tools Safety Glasses, Chalk Line, Level, Drill, Center Punch, Screw Drivers, Shims, 14" Support For Installation, (2) 14MM Wrenches, Hammer, Hack Saw, T20 & T27 Security Bits ( Included) Standard Hardware 8 Aluminum Barrel Hinges 1 F- Bracket 1 T- Bracket Outswing Keeper Inswing Keeper 1 U-Bracket Inswing Coat Hook/Bumper Outswing Coat Hook Outswing Bumper Pull s 32 and larger will have 3 hinges Alcove Flat Plate at 54-1/2 1 per connection Fasteners #14 x 3/4" Pan 6-Lobe S.S. Screw #10-24 x 15/16 S.S. Shoulder Screw 6-Lobe #10-24 x 1-15/16 S.S. Shoulder Screw 6-Lobe #14 x 5/8 Six Lobe S.S. Tap Screw #10-24 x 5/8 S.S. Barrel Nut 6-Lobe #12 x 2 Six Lobe Anchor Screw Anchors Plastic Anchor #10-12 3/8" Drop-In Anchor & Setting Tool 3/8 Double Expansion Anchor Anchor Tool (Not Included) www.ampco.com 3
Step 1 - Centerlines Using shop drawings provided, review layout to verify panel and pilaster positions. Determine and mark panel centerlines on floor and walls. Wall C L C L CL Wall Determine and mark pilaster center lines on floor and walls and also on ceiling if ceiling connection is required. Using a chalk line, snap all centerlines as marked on walls and floor, also on ceiling (if ceiling connection is required) as determined by compartment style. C L C L C L l Step 2 - Wall Brackets The height of the wall brackets are shown on the elevation page of the shop drawings and also in this step. Wall C L C L C L Wall Using the wall brackets as a template mark the hole positions for mounting. 65 65" 41-1/2 41-1/2" 65 65" For hollow walls, wood blocking must be inside walls to receive wall screws. For masonry walls use a 1/4" drill bit to drill holes 2" deep and insert plastic wall anchors provided. 41-1/2 41-1/2" 18 18" 18 18" Use #12 x 2" anchor screws to secure brackets to walls. C L C L CL Step 3 - Location Using the shop drawings as a reference, mark the foot print of pilaster positions on the floor. If compartments are ceiling hung, perform this step on ceiling. Be sure to make correct allowances for the wall gaps and door openings. Using the pilaster anchoring details in step 4, proceed to install required floor &/or ceiling anchors for pilasters. Stile Opening Opening Stile Opening Stile Opening www.ampco.com 4
2 2" Anchor Screw Screw Step 4 - Anchor 4a) L-Plate Floor & Ceiling Anchoring System Using location of the pilaster on the floor (as determined in step 3) as a reference, use L-plate as a template to mark and drill two 1/4 holes in the floor 2 deep. With vertical section facing inside of compartment, mount L-plate to the floor using two plastic anchors, 3/8 flat washers and #12 x 2 anchor screws located in the HW31SL screw pack. For floor to ceiling construction, repeat the same as above on ceiling, if L-plates are specified per shop drawings. 5/8 5/8" Flat Waher Washer 5/8 5/8" Flat Head Screw Plastic Plastic Anchor Anchor 2" Anchor Screw 2 Anchor Screw 5/8" 5/8 Flat Flat Washer Screw Plastic Anchor Anchor 4b) Adjustable Bar Floor Anchoring System Using the location of the stile on the floor (as determined in step 3), mark holes for anchors 3/4 from the edge of pilaster along chalk line. 4" 4 All Thread Bolt With a 1/2 drill bit (if using the drop-in anchor) or a 3/4 drill bit (if using the expansion anchor), drill floor 3 deep and insert anchors provided. If drop-in anchors with lip were provided, drill a 5/8 counterbore hole 1-7/16 deep. See drilling sketch. If using drop-in anchor, use setting tool to expand anchor at this point. 3" 3 3/8' Hex Nut Washer 3/8 Hex Washer Nut 4" 4 Finished Floor Attach 4 all-thread bolt to anchor with washer and nut. Tighten nut until expansion anchor is firm in the floor. Attach second nut and washer on rod with washer on top and turn down to about 1/4 from first nut. Attachment of adjustable bar mechanism will be made onto all-thread bolts when pilaster is being installed in step 8C. 4c) Ceiling Anchoring System All thread bolts should be installed above finished ceiling prior, using bolt layout provided from factory. If all threads are not installed, use bolt layout shop drawings to locate required positions. If a structural steel ceiling bolt mechanism is not employed, please notify the contractor immediately of potential safety and warranty issues regarding the function of the system. Finished Floor Drilling Sketch Sketch for for Drop-In Anchors w/lips w/ Lip All Thread Bolt All Thread Bolt 3/8" 3/8 Hex Hex Nut Nut & & Washer Counterbore hole hole 0-5/8" 0-5/8 Ground 1-7/16 1-7/16" 3 3" 0-1/2 0-1/2" Structual Structural Steel Support Drop-in Anchor Drop in Anchor Drop-In Anchors w/lips Lip 6" all thread bolts must be securely fastened with a nut and washer on the top and nut and washer on the bottom of structural steel. 6 6" 3/8" 3/8 Hex Nut & Washer Minimize this this distance If possible, minimize the distance between the bottom attachment at structural steel and attachment at the suspended pilaster. As this distance increases, so does the degree of lateral movement once the installation is complete. Finished Ceiling www.ampco.com 5
Step 5 - Placement Place 14" support on the floor to position panels in desired location. Height from the finished floor to the bottom of the panel should be 14". Review elevation page of shop drawings provided for additional details. Level Level Position panels in the wall brackets on the walls previously installed. Level and align panels following floor center lines. Do not secure panels to wall brackets at this time, this will be done in following steps. Note: if optional heat zinc has been installed on panels, it will be located on bottom edge of panels. 12" 14 12" 14 12" 14 Step 6 - to Bracket Prep. Using the shop drawings provided, determine and mark the center line location on the inside of the pilaster where the panel will be positioned. Ceiling Hung Ceiling Hung Overhead Braced Braced & & Floor to Ceiling To Ceiling Floor Mounted Floor Mounted (Screens only) The height of the "U" bracket should match the height of the wall brackets shown on the shop drawings provided. Using the "U" bracket as a template, position bracket and mark hole locations. Drill a pilot hole using a 1/8" drill bit approx. 7/16" deep. Secure brackets to pilaster using #14 x 5/8" pan type -A 6 lobe screws provided in the HW21SL Screw pack. 51 51" 27-1/2" 27-1/2 4" 4 65" 65 65" 65 41-1/2" 41-1/2 41-1/2 41-1/2" 18" 18 18" 18 Step 7 - Leveling Bolt (L-plate floor anchoring only) For Overhead Braced & Floor to Ceiling pilasters with L-plate at floor connection. Install leveling bolt in bottom edge of pilaster. 5/16 5/16" BORE Bore DIA. Dia STILE If hole for leveling bolt is not pre-drilled from factory, use a 5/16" drill bit to drill a hole 2" deep, 1/2 away from the center pilaster to avoid conflict with tap screw used to secure shoe. Tee TEE Nut NUT 1/2 1/2" 1/2 1/2" OFF Off CENTER. Center 2" 2 BORE Bore DEPTH Death LEVELING Leveling BOLT Bolt www.ampco.com 6
Step 8A - Over Head Braced Installation Commercial restroom floors are generally sloped towards floor drain. If this is condition exists, begin installation with the pilaster that will be positioned at the highest point on floor. The height of this pilaster should be used as reference for the remainder of the pilaster to be installed. Slide stainless steel shoe over pilaster, with pre-drilled shoe hole position at top and on the inside of compartment. Move pilaster into position on L-plate and position panel in U brackets installed on pilaster. Inside INSIDE of OF Compartment COMPARTMENT STAINLESS Stainless Steel STEEL Shoes SHOE Adjust pilaster height using leveling bolt if necessary. Level and plumb each pilaster Do Not secure shoe to pilaster at this point. FINISH FLOOR Finish Floor Floor to Ceiling PILASTER Leveling Bolt Bolt Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4 drill bit. Secure and tighten panel to pilaster and panel to wall using 5/8 barrel nuts and 15/16 shoulder screws provided in the HW21SL screw pack. 5/8 5/8" Flat Head Screw (L Plate (L Plate to ) to ) 5/8 5/8" Tap Screw (Shoe to to ) Anchor L-PLATE L-Plate Next, overhead bracing must be installed using provided headrail. Our headrail is supplied in three different lengths, 65 98 & 130. Using shop drawings, determine lengths required and cut and install headrail where indicated. Headrail HEADRAIL PANEL T "T" Bracket BRACKET HEADRAIL Headrail BRACKET Bracket Make final adjustments to door openings following measurements found on shop drawings and secure headrail to top of pilaster. Headrail will be secured to each pilaster by using (1) #14 x 5/8 tap screw per pilaster found in the HW31SL screw packs. Secure L-Plate to pilaster using #10 x 5/8 flat head screws through pre-fab slots. PILASTER F "F" BRACKET Bracket 3 3" HIGH High STAINLESS Stainless Steel STEEL Shoes SHOE HEADRAIL Headrail End END PANEL F "F" BRACKET Bracket "U" U BRACKET Bracket 14" 14 AFF AFF Secure shoe to pilaster by using a 3/16 drill bit to drill through L-plate at shoe hole location and use #14 x 5/8 tap screw to lock in place. Secure head rail to building walls where required using HW51SL screw pack provided. Install end caps provided where required. www.ampco.com 7
Step 8B - Overhead Braced Installation with Solid Plastic Shoes Commercial restroom floors are generally sloped towards floor drain. If this condition exists, begin installation with the pilaster that will be positioned at the highest point on the floor. The height of this pilaster should be used as reference for the remainder of the pilaster to be installed. Using location of pilaster on the floor (as determined in step 3), use the plastic shoe as a template to mark and drill two 1/4 holes in the floor 2 deep. Mount plastic shoe to the floor using two plastic anchors, 3/8 flat washers and #13 x 2 anchor screw located in the HW31SL screw pack. Move pilaster into position inside plastic shoe and if applicable, position panel in U brackets installed on pilaster. Adjust pilaster height using leveling bolt if necessary. Level and plumb each pilaster Do Not secure plastic shoe to pilaster at this point. Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4 drill bit. Secure and tighten panel to pilaster and panel to wall using 5/8 barrel nuts and 15/16 shoulder screw provided in the HW21SL screw packs. Next, overhead bracing must be installed using provided head-rail. Our head-rail is supplied in three different lengths, 65 98 & 130. Using shop drawings, determine lengths required and cut and install head-rail where indicated. Make final adjustments to door openings following measurements found on shop drawings and secure headrail to top of pilaster. Head-rail will be secured to each pilaster by using (1) #14 x 5/8 tap screw per pilaster found in the HW31SL screw packs. Secure plastic shoe to pilaster by using a 3/16 drill bit to drill through plastic shoe hole location and use #14 x 5/8 tap screw to lock in place. Secure head rail to building walls where required using HW51SL screw pack provided. Install end caps provided where required. INSIDE OF COMPARTMENT Inside of Compartment PILASTER Leveling Bolt Bolt Finish Floor FINISH FLOOR Solid Plastic Shoe Shoe 2" 2 Screw 5/8" 5/8 Tap Tap Screw Screw (Shoe to ) (Shoe to ) Flat Washer Plastic Anchor www.ampco.com 8
Step 8C - Floor Mounted Installation (Floor Mounted Urinal Screens and Leg Screens Only) Slide stainless steel shoe over the pilaster, with the pre-drilled shoe hole position at the top. Move pilaster into position on all thread rods and position screen in U brackets installed on pilaster. Install final washer and nut onto all thread rod and level and plum pilaster using the nuts above and below the bar. DO NOT tighten at this point. Set desired screen to wall gaps, screen to pilaster gaps, and proceed to drill mounting holes in the panel using a 1/4" drill bit. Secure and tighten screen to pilaster and to wall using 5/8 barrel nuts and 15/16 shoulder screw provided in the HW21SL screw pack. Tighten top nut on adjustable bar to lock pilaster into position. Note: if optional heat zinc has been installed, it will be located on bottom edge screens. Shoe slides down to cover system Shoe Slides Down To Cover System Spacers Finished Floor Drop-In Anchor in Anchor Adjustable Bar Aluminum Bar 4 Threaded 4" Threaded Rod Bolt Hex Nut & Flat Washer Adjustable Bar Bar Hex Nut Nut & & Flat Washer Finished Floor Threaded Rod (Bolt) (Blot) SCREEN Screen "T" BRACKET T Bracket Drop-In Drop-in Anchor PILASTER "U" U BRACKET Bracket 5" 5 HIGH High STAINLESS Stainless STEEL Steel Shoe SHOE 18" 18 AFF www.ampco.com 9
Step 8D - Ceiling Hung Installation Ceiling bolts (all thread rods) should be already installed in ceiling. Location of these bolts should be as indicated on Ampco s shop drawings with bolt layout. All Thread Rod Bolt Hex Nut Washer Slide stainless steel shoe over pilaster, with the pre-drilled shoe hole position at the bottom and on the inside of compartment, and move pilaster into position on all thread rods and position panel in Continuous 72 Aluminum T brackets installed on pilaster. Make sure the 72 Continuous Aluminum T bracket is flush with the bottom of the panel. Install final washer and nut onto all thread rod, then level and plum pilaster using the nuts above and below the bar. Do not tighten at this point. Aluminum Adjustable Aluminum Bar Bar 5" 5 SHOE Shoe SLIDES Slides UP up TO COVER to cover SYSTEM system Finished Ceiling Hex Nut Washer Hex Nut As stated in step 4 If possible, minimize distance between bottom attachment at structural steel and attachment at the suspended pilaster. As this distance increases, so does the degree of lateral movement once the installation is complete. Set desired panel to wall gaps, panel to pilaster gaps, and proceed to drill mounting holes in panel using a 1/4 drill bit. Secure and tighten panel to pilaster and panel to wall using 5/8 barrel nuts and 15/16 shoulder screw provided in the HW21SL screw pack. Adjustable Bar Detail (3" (3 && 4" 4 s) ) 3/4" 3/4 (Center Center of Bolt of Bolt to to Edge of of ) pilaster 3/4 3/4" Varies Center (Center of of Bolt Bolt to Edge to Edge of pilaster of Stile) 3/4" 3/4 Adjustable Bar Bar Detail Detail (5" (5 and Wider ) s) 3/4 3/4" (Center of of Bolt Bolt to Edge to Edge of pilaster of ) Varies Bolt Bolt to to Bolt distance (center to Center) Center of Bolt to Edge of pilaster Install 3 x 17 infill piece right above panel and secure it to the 72 Cont. aluminum bracket using 5/8 barrel nuts and 15/16 shoulder screws. Make final adjustments to door openings if necessary and tighten top nuts onto adjustable bar to lock pilaster into position. 10 x 1-3/4 Flat Head 10 x 1-3/4" Screws FLAT HEAD SCREWS (Three (Three per per pilaster pilaster - - cross Cross bracing Bracing Connection) connection) At approximately 86 from finished floor, Install 3 solid plastic cross bracing pieces behind pilasters using three (3) 10 x 1-3/4 flat head screws per pilaster connection. Attach cross bracing pieces to wall with split T (angle) brackets(one per wall connection). 3 HDPE Headrail 3" HDPE HEADRAIL (Cross bracing) (Cross 3 3" CROSS Cross Bracing BRACING PILASTER Split "T" T Bracket Bracket 3" 3 x 17 17" INFILL Infill Attach cross bracing using 3 screws per pilaster ATTACH CROSS BRACING USING 3 SCREWS PER PILASTER 3 x 17 Infill 3"x 17" Infill piece DOOR WALL Wall Cont CONT. Aluminum ALUMINUM 72" 72 "T" BRACKET T Bracket ADJUSTABLE Adjustable BAR Bar PILASTER PILASTER DOOR 72 72" long Continuous Aluminum T "T" Bracket PANEL To back TO BACK WALL wall 5" 5 SHOE Shoe PANEL Floor FLOOR Floor FLOOR www.ampco.com 10
Alcove Connections with Perpendicular s Headrail Bracket Headrail Bracket Headrail Return End Cap Aluminum Headrail Aluminum Headrail Headrail Bracket F Headrail Return U 4" Min. F 4" Min. Headrail ADA F "F" Type Brackets "U" Type Brackets Alcove ADA 5/8" Barrel Nut & 15/16" Shoulder Screw U Bracket F Bracket 5/8" Barrel Nut & 15/16" Shoulder Screw 5/8" Barrel Nut & 15/16" Shoulder Screw Overhead Bracing Layout Split "T" Bracket T 3" Cross Brace Through Bolts 3" x 17" Filler Cross Bracing Non-ADA Cont. Aluminum "T" Bracket @ 72" Cross Bracing Cross Bracing Cont. Aluminum Alcove Plate 3" x 17" Filler Cont. Aluminum "T" Bracket @ 72" Alcove ADA 72" Cont. T Bracket #14 x 5/8" Tap Screws F Non-ADA T Cont. Aluminum Alcove Plate 5/8" Barrel Nut & 15/16" Shoulder Screw 1/8" Gap Cont. Aluminum Alcove Plate T 5/8" Barrel Nut & 15/16" Shoulder Screw 72" Cont. T Bracket Flat Strike 8" Min. #14 x 5/8" Tap Screws ADA Flat Strike F Latch Ceiling Hung Layout www.ampco.com 11
Step 8E - Floor To Ceiling Installation Slide stainless steel shoes onto pilaster for ceiling and floor L-plates, with pre-drilled shoe hole positioned at the bottom on ceiling and at top for floor, facing the inside of the compartment. Move pilaster into position on both top and bottom L-plates and position panel in U brackets installed on pilaster. Adjust pilaster height using leveling bolt if necessary. Level and plumb each pilaster Do Not secure shoes to pilaster at this point. Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4 drill bit. Secure and tighten panel to pilaster and panel to wall using 5/8 barrel nuts and 15/16 shoulder screw provided. Make final adjustments to door openings following measurements found on shop drawings. Secure L-Plate to pilaster using #10 x 5/8 flat head screws through pre-fab slots. Finish Ceiling FINISH CEILING 5/8 5/8" Tap Screw (Shoe to ) Plastic Anchor, Flat Washer and and 2" 2 Screw Plastic Anchor, Flat Washer L-PLATE L-Plate STAINLESS Stainless STEEL Steel Shoe SHOE FLOOR Floor TO to CEILING Ceiling PILASTER STAINLESS Stainless STEEL Steel Shoe SHOE Secure shoes to pilaster by using a 3/16 drill bit to drill through L-plate at shoe hole location and use #14 x 5/8 tap screws to lock in place. Depending on construction specifications or requirements, one end of floor to ceiling pilasters may have an adjustable bar connection. If this exists, please refer to Step 8C or 8D of these instructions for anchoring. FINISH FLOOR Finish Floor 5/8 5/8" Tap Screw Flat Flat (Shoe (Shoe to to ) Washer Plastic Anchor Leveling Bolt 2" Screw 2 Screw L-Plate 3 3" High HIGH Stainless STAINLESS Steel STEEL Shoe SHOE PANEL "T" BRACKET T Brackets PILASTER 3" 3 HIGH High STAINLESS Stainless STEEL Steel Shoe SHOE PANEL END End PANEL "F" F BRACKET Bracket "U" U BRACKET Bracket 14 14" AFF AFF www.ampco.com 12
Step 8F - Floor To Ceiling with Solid Plastic Installation Slide solid plastic shoe without base (bottom cut out from factory) for ceiling connection over pilaster and using location of pilaster marked on the floor (as determined in step 3), position the second plastic shoe on floor and use it as a template to mark and drill two 1/4 holes 2 deep Mount plastic shoe to the floor using two plastic anchors, two 3/8 flat washers and two #12 x 2 anchor screws located in the HW31SL screw packs. Move pilaster into position inside solid plastic shoe at the floor connection and on L-plate at top connection. Position panel in U brackets installed on pilaster. Adjust pilaster height if necessary using the leveling bolt. Level each pilaster but Do Not secure shoes to pilaster at this point. Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4 drill bit. Secure and tighten panel to pilaster and panel to wall using 5/8 barrel nuts and 15/16 shoulder screw provided. Make final adjustments to door openings following measurements found on shop drawings. For pilasters 18-24 secure the top L-Plate to pilaster using #10 x 5/8 flat head screws through pre-drilled slots. Secure shoes to pilaster by using a 3/16 drill bit to drill through top L-plate at shoe hole location and use #14 x 5/8 tap screws to lock in place. FINISH CEILING Finish Floor 5/8" 5/8 Tap Tap Screw Screw (Shoe to ) (Shoe to ) INSIDE OF COMPARTMENT INSIDE OF COMPARTMENT FINISH FLOOR Finish Floor 5/8" 5/8 Tap Screw (Shoe to to ) Plastic Plastic Anchor, Anchor, Flat Washer Flat Washer and and 2" 2 Screw L-Plate L-PLATE Solid Plastic Shoe (Without Solid Plastic Base) Shoe (Without base) FLOOR Floor TO to CEILING Ceiling PILASTER Leveling Bolt Bolt Solid Plastic Shoe Solid Plastic Shoe 2" 2 Screw Flat Flat Washer Washer Plastic Plastic Anchor Anchor Note: Adjustable Bars cannot be used in combination with solid plastic shoes. 3 High Stainless 3" HIGH STAINLESS Steel STEEL Shoe SHOE PANEL "T" BRACKET T Brackets PILASTER PANEL END End PANEL "F" F BRACKET Bracket U "U" BRACKET Bracket 3" 3 HIGH High STAINLESS Stainless STEEL Steel Shoe SHOE 14 14" AFF AFF www.ampco.com 13
Step 9 - Installation (Standard Aluminum Hardware Ampco s standard 8 aluminum wrap around Hinges are handed. Using the shop drawings provided, verify the handing of each door and proceed accordingly. For all handicap doors, three (3) hinges are provided. Each hinge set will have one hinge that employs a cam nylon piece for door closing feature. The removable nylon pieces will allow for proper positioning of the door when it is released. This hinge should be installed on top end of door. Adjust the cam and pintle set on the top hinge (& middle hinge for H/C doors) until required door rest position is achieved. Note: if optional heat sink has been installed on doors, it will be located on bottom edge of door. Proceed to mark and secure hinge to edge of pilaster and door (except bottom hinge set) with 10 x 1 flat head screws. Outswing Coat Coat Hook Inswing Coat Hook #14 x 3/4 Six Lobe #14 Tap x 3/4" Screw Six Lobe Tap Screw Outswing Bumper In-Swing Hardware Out-swing Hardware Inswing Keeper 5/8" Barrel Nut 5/8 Barrel & Nut & 15/16 15/16" Shoulder Screw Outswing Strike/Keeper Pull #14 #14 x x 3/4 3/4" #14 x 3/4" 3/4 Six Six Lobe Lobe Tap Tap Screw Six Lobe Tap Screw 5/8" Barrel Nut 1-5/16" Shoulder 1-5/16 Screw 5/8 Barrel & Nut Shoulder Screw & 15/16 15/16" Shoulder Shoulder Screw Screw Place the top hinge 3 from the top edge of door. For H/C doors, place the middle hinge in the center of the door (doors larger than 32 ). Slide Latch Top & Middle Hinge (Cam Hinge) Bottom Hinge Using the hinges as a template, mark holes and drill edge of pilaster and door with 1/4 drill bit, with the exception of the bottom door hinge. Secure top and middle hinges to door and pilaster using 15/16 shoulder-screws and 5/8 barrel nuts. 5/8" Barrel Nut 5/8 Barrel Nut & & 15/16 Shoulder Screws 15/16" Shoulder Screws 5/8 Barrel 5/8" Barrel Nut Nut & & 15/16 15/16" Shoulder Screws Screws 10 x 101 x 1" Flat Flat Head Phillip Screws Screws Using door as a guide, position bottom hinge 3 up from the bottom edge of door ensuring that bottom of the door will rest at 14 AFF. Leave 1/2 spacing between pilaster flange and door flange. This is important as it will allow door cam to function properly. With door is the resting position, mark holes on pilaster and door, then drill with 1/4 drill bit to receive through bolts. CAM Cam & & PINTLE Pintle Secure bottom hinge to door and then to pilaster using 15/16 shoulder screws and 5/8 barrel nuts. Install door latch at required height using 15/16 shoulder screws and 5/8 barrel nuts. (Top (Top & Middle Hinge) Install door strike and keeper using 15/16 shoulder screws and 5/8 barrel nuts. Set door strike and keeper where emergency access feature is functional, test by lifting door to ensure it clears keeper. Where door pulls are required, install using 1-5/16 shoulder screws provided. ( pulls are to be installed in combination with slide latch on outside face of door) CAM Cam && PIN Pin SET Set ALLOW Allow 1/2 1/2" SPACE space FOR for INSTALLATION installation Install coat hook using #14 x 3/4 six lobe tap screws in desired (Bottom Hinge) location. www.ampco.com 14
Step 9A - Installation (Stainless Steel Hardware & Continuous HInges) Continuous stainless steel cam hinges are designed for 20 degree or 0 degree resting position. All H/C doors, whether they are in-swing or out-swing, are require to be set to 0 degree closed position. Inswing doors have hinges mounted on the inside of the stall; Outswing doors have hinges mounted on the outside of the stall. Inswing Inswing Coat Hook Coat Hook In-Swing Hardware Inswing Inswing Strike & Keeper Keeper Please refer to shop drawings to determine the correct swing of each doorbefore proceeding. Note: If optional aluminum heat sink has been installed, it will be located on bottom edge of doors. #10 #10 x 5/8" 5/8 Six Six Lobe Lobe Tap Tap Screw 5/8" 5/8 Barrel Barrel Nut & Nut & 15/16" 15/16 Shoulder Shoulder Screw Screw Install the continuous hinges in the closed position. Once the opening has been identified, Measure 14-1/2 from finished floor and mark the pilaster. This will be the location of the bottom of the hinge. Using the hinge as a template, locate the holes necessary to mount the hingeto the pilaster. Outswing Coat Coat Hook Out-Swing Stainless Steel Hardware Outswing Bumper Outswing Strike/Keeper Pull Pull Be certain that the door swing and handing is correct. Drill 1/4 holes through marked locations and proceed to mount the hinge to pilaster using the 3/4 shoulder screws and 5/8 barrel nuts provided. Place 14 support on the floor to position door in desire location. This height should coincide with panel height from finished floor. Make sure to mount the pin and barrel at least 1/8 off door edge. This will ensure a clearance of at least 1/4 on hinge and lock side of door. #10 x 5/8" #10 x 5/8" 1-5/16" Shoulder Screw Six #10 Lobe x 5/8 Tap Screw Six #10 Lobe x 5/8 Tap Screw 5/8 5/8" Barrel Nut Nut 1-15/16 Six Lobe Tap Screw Six Lobe Tap Screw & 15/16 Shoulder & Screw Shoulder Screw 15/16" Shoulder Screw Slide Latch #10 x 5/8 5/8" Six Six Lope Lobe Tap Screw Continuous Stainless Steel Hinge 0L or 0 20L to 20. Open. 54-1/2 54-1/2" Length 3" 3 2" 2 Once again, using the hinge as a template, mark and drill 1/4 holes into door. Mount the hinge using the 5/8 barrel nuts and 3/4 shoulder screws provided. Install door slide latch at required height using #10 x 5/8 six lobe tap screws. Install door strike and keeper using 15/16 shoulder screws and 5/8 barrel nuts. Make sure to set door strike and keeper where emergency access feature is functional, test by lifting door to ensure it clears keeper. (See page 17). Where door pulls are required, install using 1-5/16 shoulder screws provided. Install coat hook using #10 x 5/8 six lobe tap screws in desired location. 11" 11 1-3/8 1-3/8" 5/8" 5/8 Barrel Nut & 3/4" 3/4 Shoulder Screws (3/4 (3/4" - 3/4) 5/8 Barrel Nut & 15/16 Shoulder Screw (3/4-1) 5/8" 15/16" (3/4" 1") (Closed Position) (Closed Position) Continuous S.S. Continuous S.S. Hinge 1/4" 1/4 Offset 1/4" 1/4 Bottom of 0-1/4" 0-1/4 (Gap) www.ampco.com 15
Step 9B - Installation (Continuous Aluminum Spring Loaded Hinges with Covers) Continuous Aluminum hinges are designed for inswing or outswing doors. These Hinges are also handed, RHI-LHO or LHI-RHO and have removable covers that are set with a set-screw once hinge is in place. Inswing doors have hinges mounted on the inside of the stall; Outswing doors have hinges mounted on the outside of the stall. Please refer to shop drawings to determine the correct swing of each door before proceeding. Note: If optional aluminum heat sink has been installed, it will be located on bottom edge of doors. Install the continuous hinges in the closed position. 54" 54 Continuous Aluminum Hinge Hinge with Removable Covers with 13 13" (Typical) 3-3/8" 3-3/8 0-5/8 0-5/8" 1 1" 1/4 DIA. 1/4" (Typical) DIA. (Typical) Once the opening has been identified, Measure 14-1/2 from finished floor and mark the pilaster. This will be the location of the bottom of the hinge. Using the hinge as a template, mark the holes necessary to mount the hinge to the pilaster. Be certain that the door swing and handing is correct. Drill 1/4 holes through marked locations and proceed to mount the hinge to pilaster using the 15/16 shoulder screws and 5/8 barrel nuts provided. Place 14 support on the floor to position door in desire location. This height should coincide with panel height from finished floor. Make sure to mount the hinge with a 1/4 gap between pilaster and door. This will ensure a clearance of at least 1/4 on lock side of door. Once again, using the hinge as a template, mark and drill 1/4 holes into door. Mount the hinge using the 15/16 barrel nuts and 3/4 shoulder screws provided. Install door slide latch at required height using #10 x 5/8 six lobe tap screws. Install door strike and keeper using 15/16 shoulder screws and 5/8 barrel nuts. Make sure to set door strike and keeper where emergency access feature is functional, test by lifting door to ensure it clears keeper. Where door pulls are required, install using 1-5/16 shoulder screws provided. Install coat hook using #10 x 5/8 six lobe tap screws in desired location. 0-15/16" Hinge Pin Cover 0-1/4 0-1/4" (Gap) (Gap) 0-15/16" 0-15/16 0-15/16 Through Bolts 5/8 Through Barrel Bolts Nut & 15/16 5/8' Barrel Nut & Shoulder Screw 15/16" Shoulder Screw www.ampco.com 16
Stainless Steel Outswing Latch and Keeper Installation Front View Side View Latch Latch Side View 1/4" 1/4 1/4" 1/4 Keeper Keeper INSTRUCTION FOR 453-OSN PACKS (OUTSWING) Position slide latch where latch bolt throw is within 1/4 from the top of stop/keeper. This will allow latch bolt to secure behind stop/keeper and allow emergency access feature as required by specification. Inswing Outswing Strike Strike Keeper Strike/Keeper Latch Latch www.ampco.com 17
Step 9C - Installation (Continuous Aluminum Keepers) The Continuous Aluminum Keepers are 54-1/2 long and can be installed on inswing or outswing doors. it requires ten (10) 10 x 5/8 Flat Head Screws for installation. Inswing Split Keeper Flat (Stainless Steel or or Aluminum) Outswing door Split Strike/Bumper Flat Outswing (Stainless Steel or Aluminum) Steel or Split Strike/Bumper Flat Outswing Please refer to shop drawings to determine the correct swing of each door before proceeding. Inswing doors require cont. aluminum keepers to be installed on outside face of pilaster and a split keeper for emergency access feature on the inside face of pilaster. Outswing doors require cont. aluminum keepers to be installed on outside face of doors and split strike for emergency access feature. #10 x 3/4 3/4" Pan 6-Lobe Screw #10 #10 x x 3/4 3/4" Pan 6-Lobe Screw Stainless Steel Steel or Aluminum Offset Latch Latches or Slide Slide Latch Using the continuous keeper as a template, mark the holes necessary to mount the keeper to the pilaster or door. Mount continuous keeper to door or pilaster (depending on door swing), with five(5) 10 x 5/8 flat head screws. Install door latch at required height using the appropriate screws shown on this installation instruction page detail. Install door strike and keeper using 10 x 3/4 Pan-6 Lobe screws. Set door strike and keeper where emergency access feature is functional, test by lifting door to ensure it clears keeper. Cont. Hinge Cont. Hinge OUTSWING DOOR Stop Pull Cont. Keeper Outswing #8-32 x 1-3/8 Oval 6-Lobe Screw (Installed w/ Pull) inswing Inswing #8-32 x 1-3/8" Oval 6-Lobe Screw 10x 5/8" Flathead 5 Each 10 x 5/8 Flathead 5 each 1" 1 #8-32 x 1-1/8 Oval 6-Lobe Screw 1/2 Unslotted Barrel Nut #10-24 x x 1-5/16" 1 5/16 Shoulder Screw 54-1/2" 54-1/2 Continuous Aluminum Keeper 3/4" 3/4 10x x 5/8" 5/8 Flathead 5 Each each 1/2" 1/2 Outswing (Installed w/ Pull) Inswing #10-24 x 15/16 Shoulder Screw #10-24 x 5/8 Barrel Nut 54-1/2" Long 54-1/2 Long Coat Hook Latch Split Bumper/Keeper Split Strike/ Keeper Inswing Flat Flat Keeper Outswing Flat Flat Bumper/Keeper INSWING DOOR DOOR Cont. Keeper Latch Split Flat Flat Keeper Latch Latch Flat Flat Bumper/Keeper Cont. Hinge Coat Coat Hook/Bumper Offset Latch Latch Split Keeper www.ampco.com 18
to to Wall/ / to Bracket-Pack Bracket-Pack (473-P) or or (473-PE) (473-PE) Screw-Pack (473-HW21SL) T or F Bracket Type Type #14 #14 x 5/8" 5/8 Tap Screw Tap Screw Wall Blocking #12 12 x 2 " Anchor Screw & Plastic Anchor 5/8" 5/8 Barrel Nut & 15/16" 15/16 Shoulder Screw U Bracket Type Type to Wall #12 x 12 2 x " 2 Anchor Screw & Plastic Anchor & Bracket-Pack (404-BW-A) Bracket-Pack (404-BW-A) Screw-Pack (473-HW11SL) Screw-Pack (473-HW11SL) 5/8" 5/8 Barrel Nut & 15/16 Shoulder Screw & 15/16" Wall Blocking F Bracket Type Type #12 x 2 " Anchor Screw & Plastic & Plastic Anchor Alcove Bracket/Screw-Pack (473-HW61SSL) #12x2 x 2 Anchor " Anchor Screw && Plastic Anchor Wall Wall Hung Hung Urinal Screen 12 x 2 Anchor Screw Bracket-Pack Bracket-Pack (473-US KIT KIT A) A) Screw-Pack (473-HW41SL) 5/8 5/8" Barrel Nut & 15/16" Shoulder Screw & 15/16 Shoulder Screw Wall Blocking Wall Blocking T Bracket Type T Bracket Type Screen F Bracket Type F Bracket Type to / to / Bracket-Pack (404-BP-A) Bracket-Pack (404-BP-A) Screw-Pack (473-HW12SL) 5/8" Barrel Nut 5/8 Barrel Nut & 15/16" Shoulder Screw & 15/16 Shoulder Screw 5/8 5/8" Barrel Nut Nut & 15/16 Shoulder Screw & 15/16" F Bracket Headrail to Wall/Headrail Bracket/Screw-Pack (473-HW51SL) Wall Blocking or or Alcove Alcove 5/8" 5/8 Barrel Barrel Nut Nut & & 15/16 15/16" Shoulder Screw #12 x 2 Anchor Screw #12 x 2 " Anchor Screw & Plastic Anchor 5/8" 5/8 Barrel Barrel Nut Nut & 15/16" Shoulder Screw & 15/16 Shoulder Screw Aluminum Cont. Alcove Plate (1 per connection) (1 per 5/8" 5/8 Barrel Barrel Nut & Nut & 15/16" 15/16 Shoulder Screw Screw Headrail Headrail #10 x 3/4" Tap Screw #10 x 3/4 Tap Screws Headrail Bracket 5/8" Barrel 5/8 Barrel Nut & Nut 15/16" Shoulder Screw & 15/16 Shoulder Screw www.ampco.com 19
75 Stabilizer Plate The 75 stabilizer plates are used to provide added support to pilasters on the hinge side which will carry a door with a span of 26 or larger. IF THE UNSUPPORTED PROJECTION OF THE PILASTER WHERE DOOR IS HINGED IS 5 OR LESS, THIS PLATE IS NOT REQUIRED. Locations where this plate is required are indicated on shop drawings. Using your hinge as a guide, place the 75 stabilizer plate as close to the hinge side of the indicated pilaster on the inside of the stall. Fasten with 5/8 torx screws provided. STANDARD FRONT ELEVATION Not to scale, for reference only Wall Headrail Ceiling 75 75" Aluminum Stabilizer Plate Ceiling 75" 75 Aluminum Stabilizer Plate Wall 75" 75 Aluminum Stabilizer Plate Hinge Hinge Floor Floor Inside of stall Inside of of stall stall If no space is available to fit a 75 aluminum stabilizer plate, an aluminum stabilizer bar will be installed at edge of pilaster where door will be hinged in order to provide added support to pilaster. Refer to shop drawings to identify the location of these added supports. www.ampco.com 20
DISCLAIMER OF LIABILITY AMPCO has no control over the method of installation for the product you have purchased. AMPCO has provided written instructions for the installation of the product herein as a guide to the installation process. These instructions are not meant to be all encompassing. There may exist Material components for an installation that is not addressed in these instructions. The product must be installed by an experienced, qualified and fully insured installer. AMPCO does not maintain any control or dominion over the selection of the installer used to install the product, the method of installation of this product, and does not inspect the product once it has been installed. Therefore, and in light of the foregoing, AMPCO assumes no liability and the customer assumes all liability for any damages that result from the improper installation, inappropriate selection of an installer, and/or failure to follow the installation instructions provided herein. www.ampco.com 21