JANUARY, 2014 1 INSTALLATION Thermal Entrances AA 250/AA 425 THERMAL DOOR WITH TRIFAB 601/601T FRAMING INSTRUCTIONS
2 FRAME ASSEMBLY JANUARY, 2014 601442 SHEAR BLOCK BALL BEARING NRP BUTT (FACTORY APPLIED TO DOOR) 049900 HINGE REINF. 452041 POCKET INSERT 601136 JAMB SEALANT 116455 SHEAR BLOCK (FACTORY APPLIED) 028848 12-24 x 9/16" F.H.M.S PVC Door Stop (Factory Applied to Jambs and Header) 601455 SHEAR BLOCK (FACTORY APPLIED) 028400 #10 x 1-19/32" P.H. 128345 #10 x 9/16" F.H. 028400 #10 x 1-19/32" P.H. 601CG001 HEADER 128401 #10 x 1" F.H. 450022 GLASS STOPS 601137 TRANSOM BAR 601136 JAMB 049896 THRESHOLD CLIP (FACTORY APPLIED TO BOTH JAMBS) 028845 12-24 x 3/8" F.H.M.S BUTT HUNG 028350 12-24 x 5/8" F.H.M.S 028845 12-24 x 3/8" F.H.M.S 028201 12-24 x 1-3/4" F.H.M.S 049896 THRESHOLD CLIP (FACTORY APPLIED TO BOTH JAMBS) BOTTOM PIVOT (IN DOOR PKG.) OFFSET PIVOT
JANUARY, 2014 FRAME INSTALLATION 3 INSTALLATION OF ASSEMBLED FRAME 1. Check opening allowing enough shim space at top and sides so that frame may be plumbed and squared. 2. Set threshold in bed of sealant or mastic. 3. Shim and secure jambs and header in opening (Figure 1). 4. If pivot is not supported by the finished floor, grout or block under it as required. If door will be hung and operated prior to threshold or finished floor installation, block under pivot and anchor to floor with #12 FHMS. 5. Secure the threshold (if supplied) to the floor. GLAZE THE TRANSOM 1. Snap interior glass stop on to transom bar. Apply bead of sealant to base of front leg of the glass stop where it meets the top of the transom bar, or transom bar adapter. 2. Pre-cut horizontal and vertical push-on gasket allowing approximately 1/4" per foot extra. See (Figure 2) for transom area glass size. 3. Insert interior push-on gasket into glass stop and remaining 3 glazing pockets (vertical transom jambs and header). 4. Position glass into transom area and place setting blocks on the transom bar at 1/4 points. 5. Install remaining glass stop in the transom bar. Install exterior push-on gaskets into glazing pockets. CONTINUOUS PERIMETER SEAL 1/4" FASTENER SHIM DRILL 1/2" HOLE 420460 PLUG DIM. "A" CONTINUOUS PERIMETER SEAL GLAZE FRAME 1. Cut interior and exterior push-in gasket to an approximate length of 1/4" per foot extra. Install interior gasket in reglet (Figure 3). 2. Position glass in frame using standard flush glazing technique. Position setting blocks under glass and install glass stops. 3. Push exterior gasket into reglet (Figure 3). NOTE: Opening glazing joints is a major source of leakage. GLASS THICKNESS 027074 GLASS SIZE = DIM. "A" - 5/16" FIGURE 1 FIGURE 2 SETTING BLOCK GASKET (BOTH SIDES) FIGURE 3 GLASS SIZE DIM. "B" - 1/2" DIM. "B" 1" 027080 027074 Gasket = Apporximately 1/4" per foot extra Horizontal Gasket runs through Start at ends and work towards center
4 DOOR INSTALLATION OVERHEAD CLOSERS OFFSET PIVOT SHOWN, BUTT HUNG SIMILAR JANUARY, 2014 FUTURE FINISHED FLOOR LINE When pivot is not resting on finished floor, shim with wood block as shown and anchor to sub-floor with a #12 F.H. Screw. See Frame Installation Instructions as required. #12 F.H. SCREW SUB-FLOOR 1. Place frame half of top pivot in position into transom bar and secure in place using (3) 028350 screws #12-24 x 5/8" M.S. 2. Set door in frame so that door portion of the bottom pivot engages spindle of frame portion of the pivot. 3. Depress pin in top door portion pivot and slip under frame portion until positive engagement is felt. FIGURE 4 ALLEN WRENCH CAP SCREW NOTE: The bottom pivot is pre-adjusted to provide 1/8" clearance between door top rail and frame transom bar. For further vertical adjustment, see FIGURE 4. Remove cap screw and insert allen wrench. Turn adjustment screw clockwise to raise door, counterclockwise to lower door. 4. When door is properly positioned, secure closer body to transom bar per instructions provided with closer. 5. Attach closer arm to door per following special instructions: a. Drill into top rail using #7 drill. (See closer instructions for hole locations). b. Tap holes in top rail for 1/4"-20 screws. SPECIAL ARM ATTACHMENT FOR SURFACE CLOSER TOP RAIL
JANUARY, 2014 5 ADJUSTABLE 4 SETTING BLOCK GLAZING INSTRUCTIONS NOTE: Glass sizes and size formulas for AA 250/AA 425 doors are the same as those for 190 doors (Door lite opening less 3/8"). GLASS JACK 128518 3 128514 MOUNTING STUD 128514 TRUSS HEAD SCREW GLASS JACK 2 1. Raise adjustable setting block 4 to a maximum retracted position (Figure 5). 2. Install setting block at 1 and caps at 2,3 and 4. Setting block and caps found in glazing package (Figure 5). 3. Install glass in place, centered between stiles and tight against bottom rubber setting block (Figure 5). 4. Using thumb or tool, rotate glass jacks counterclockwise to set against glass (Figure 6). 5. Install vertical glass stops first, then horizontals. 6. Turn the adustable setting block screw clockwise and adjust for uniform clearance between top edge of door and frame. 7. Install push pull hardware. FIGURE 6 ADJUSTABLE SETTING BLOCK (On AA 250 Door Only) 6" GLASS JACK 1 SETTING BLOCK FIGURE 5 WEATHERING ADJUSTMENTS Interior Pile Weathering 027278 Exterior Pile Weathering 027215 CAP FOR DOUBLE GLAZING INSULATED GLASS BOTTOM OF THE DOOR ASTRAGAL WITH (2) PILE WEATHERING Remove packing string from pile after door installation. Swing door to partial open position so as to allow the rubber of the weathering strip to maintain continuous contact on the flat portion of the threshold (do not compress rubber). The weathering strip is not designed to act as a "sweep", yet when properly installed it must maintain contact with the raised lip of the threshold.
6 KAWNEER 1686 CONCEALED ROD EXIT DEVICE JANUARY, 2014 5 CONVERSION KIT PROCEDURE (1686 CONCEALED ROD EXIT DEVICE) IN ORDER TO MAKE THIS EXIT DEVICE FIT A AA 250/AA 425, 2-1/4" THERMAL DOOR, THE FOLLOWING CHANGES MUST TO BE MADE: 1 2 7 3 4 THIS FASTENER IS USED TO MOUNT THE 133326 CYLINDER MOUNTING PAD. THE CYLINDER MOUNTING PAD MUST BE ORDERED SEPARATELY. 8 1. REMOVE THE TWO ORIGINAL FLAT HEAD SCREWS THAT SECURING THE NO. 3 SPACER. 2. TAKE THE NO. 2 LIFT PIN SPACER BRACKET FROM THE KIT AND PLACE IT BETWEEN THE NO. 1 CENTER ROD ASSEMBLY AND THE NO. 3 SPACER. USE THE TWO NO. 4 1/4"-20 X 3/4" SCREWS FROM THE KIT AND REASSEMBLE THESE PARTS AS SHOWN. 3. NOW THE ROD ASSEMBLY IS READY TO INSTALL INTO THE STILE. 4. INSTALL THE NO. 5 TOP GUIDE AND NO. 6 BOTTOM GUIDE BLOCKS FROM THE KIT USING THE NO. 7 SCREWS PROVIDED. 5. DISCARD THE ORIGINAL BLOCKS. 6. IN ORDER TO INSTALL THE CYLINDER MOUNTING PAD THE NO. 8 #8-32 X 2/7/16" FLAT HEAD SCREWS IN THIS KIT, WILL NEED TO BE USED. NOTE: Refer to Instruction #038310 for 1686 Exit Device Installation. 6 7 THRESHOLD STOP APPLICATION (1686 CONCEALED ROD DEVICE) DRILL (2) 5/32"(.156) DIAMETER HOLES AND SECURE STOP WITH #10 SELF-TAP SCREWS C OF DOOR OPENING L 4" 1" 2" THRESHOLD STOP APPLICATION
JANUARY, 2014 RM-86 REMOVABLE MULLION INSTRUCTIONS For 1786 Rim Exit Device 7 REMOVABLE MULLION INSTALLATION LINE OF DOOR STOP 1. Attach shoe mullion mounting plate to header/t-bar as shown. 2. Attach top shoe mullion to mounting plate on header/t-bar as shown. "A" SHOE MULLION SECTION "A-A" TOP BRACKET "A" ATTACH MOUNTING PLATE TO T-BAR ATTACH SHOE MULLION TO MOUNTING PLATE (DOTTED) USE #21 DRILL AND PREP FOR #10 X 1"F.H. 7/8" 3. Secure bottom shoe mullion to floor as shown. 4. Check removable mullion for correct length from bottom of mullion to centerline of strike. a. Cut mullion to proper overall length if required. 5. Slip removable mullion into top shoe mullion, pick up and swing onto bottom shoe mullion. 6. Install back plate onto shoe mullion at header/t-bar and threshold. (See Figure 7) 1/4" MOUNTING PLATE (SEE SECTION "A-A") SHOE MULLION BACK PLATE FOR SHOE MULLION AT T-BAR BACK PLATE FOR SHOE MULLION AT THRESHOLD MULLION STABILIZER SHOE MULLION FRAME OPENING MINUS 1-9/16" 11/16" (WITH OR WITHOUT THRESHOLD) WITHOUT THRESHOLD 11/16" 40" TO BOTTOM OF DOOR "B" WITH THRESHOLD FIGURE 7 "B" 5/8" 1" LINE OF DOOR STOP 1-1/2" 7/16" EXTERIOR C OF DOOR OPENING L 1-5/16" 21/32" SECTION "B-B" (BOTTOM BRACKET) PREP FOR #10 F.H. 1-1/8" 3/8"
8 JANUARY, 2014 MULLION STABILIZER INSTALLATION 1. Attach frame portion stabilizers in holes provided on mullion with 2 ea. #10-24 x 7/8" O.H.M.S. 2. Close door and align door portion on the door, allowing 1/16" for clearance, as shown. 3. Mark hole centers, drill and tap for #10-24 in door. 4. Attach door portion stabilizers to door with 2 ea. #10-24 x 7/8" O.H.M.S. REMOVABLE MULLION FRAME PORTION STABILIZER DOOR PORTION STABILIZER #10-24 x 7/8" O.H.M.S. 1/16" KAWNEER 1786 RIM EXIT DEVICE (Refer to Instruction #038311 for 1786 Exit Device Installation)
JANUARY, 2014 9 TRIM CAP INSTALLATION INTO THERMAL PVC DOOR STOP 1. Starting at the top of vertical door jamb member, begin by installing the vertical aluminum jamb trim cap into the PVC door stop jamb member. 2. Insert the trim cap radius tail piece into the notch directly located on interior side of PVC door stop fin. 3. Using a rubber mallet be very careful not to scratch or dent the aluminum trim cap during installation. 4. Gently tap the trim cap with rubber mallet, until part engages the PVC door stop. 5. Continue this application, from top to bottom on both vertical PVC door stop jamb members. 6. Repeat the same process when applying the aluminum trim cap on the transom/header member. Insert the trim cap radius tail piece into the notch. Gently tap the trim cap with rubber mallet. Field sealing door stop cavity due to hardware preps in jamb or transom/header. When hardware preps require the removable of PVC door stop fin and aluminum trim cap, field installer must fill cavity with sealant to match finish. Fill cavity with sealant to match finish. Fill cavity with sealant to match finish.
10 JANUARY, 2014 KAWNEER COMPANY, INC. 555 GUTHRIDGE COURT NORCROSS, GA 30092