Dr. Klaus Funk Zentrum Digitalisierung.Bayern Munich, IT2Industry 2017-11-15
Agenda ZD.B - Platform Digital Production and Engineering Industrie 4.0 in the framework of digital trends Essentials of digital products, production and engineering Think big! Think Smart! Think Data! Digital and integrated engineering, digital twins Summary 2
Das Zentrum Digitalisierung. Bayern The Center of Digitisation. Bavaria Non-commercial Bavarian Platform to cross-link industry, research and society Central tasks Enhancing digital competences in Bavaria Cooperation between companies, R&D institutions in selected fields Entrepreneurship support Connecting Interlinking Industry Industry and Science and Science Scientific Initiatives Entrepreneurship support 3
Roadmap BAYERN DIGITAL and BAYERN DIGITAL II As is: Bavaria - Top ICT-Hub in Europe Objective: Bavaria becoming leading region IRT digitization Financial Backbone: Budget about 5.5 bn for 2015 2022 http://www.bayern.de/wp-content/uploads/2014/09/17-05-30-masterplan-bayern-digital_massnahmen_anlage-mrv_final.pdf Measures @ ZD.B for research: + 20 professorships, +10 junior professors, 10 student labs, a total of 50 post graduates Measures @ ZD.B for the industry Networking and competence transfer: ZD.B Goal: Increase R&D competence in digitization and accelerating innovations. SMEs, Digital Start-Ups (Entrepreneurship coaching, funding) 4
Digital Production and Engineering Twin Platform as part of a comprehensive setup Our thematic platforms foster the collaboration and exchange between the various stakeholders from the academics, industrial R&D with respect to the economy and the central topics in the context of digitisation. BICCnet ICT Cluster Digital Production Connected Mobility Cybersecurity Digital Engineer g Science, Education, Culture Smart City and Building Digital Energy Digital Health and Medicine Consumer Affairs 5
Agenda ZD.B - Platform Digital Production and Engineering Industrie 4.0 in the framework of digital trends Think big! Think Smart! Think Data! Digital and integrated engineering, digital twins Summary 6
The Industrie 4.0 way of thinking - top down Mega driver: De-materialization Software Mega driver: Content-free platforms, The winner takes it all Mega shift: Value Proposition via Engineering Mega challenge: Managing complexity Mega enabler: Data get inexpensive, electronics get small and inexpensive Agenda
Agenda ZD.B - Platform Digital Production and Engineering Industrie 4.0 in the framework of digital trends Think big! Think Smart! Think Data! Digital and integrated engineering, digital twins Summary 16
Characteristics of digitisation: Translated from Christoph Keese, 2016: Silicon Germany: Wie wir die digitale Transformation schaffen To what degree a product is based on analog or digital methods. To what degree a product is cross-linked with the outer world. The way of communication of a product with its user. To what degree processes are using digital options. To what degree digital business models are used that did not exist beforehand. 17
It s all about data However, The real value is in the combination of complementary information and knowledge. 18
Industrie 4.x Mechanization Mass Production Cyber Physical Systems Computerization Smart Data Economy Digital Twin Machine Learning Artificial Intelligence, ZD.B
Various Life Cycles meet in Production and Engg Business & Customer Lifecycle Product Lifecycle Production Process Lifecycle Factory Lifecycle Strategic Biz Planning Customer s Problem Statement Marketing Order Intake Production Planning Production Commissioning Transportation Cusomer Use Customer Experience Follow-on Biz Product Definition Make or Buy Design Product Development Virtual Testing Prototyping & Verification Manufacturing Engg Customer Utilization Service Engg End-of-Life Engg Technology Change Reconfiguration Disposal and Material Reuse Process Development Process Design for Mfg Process Characterization Process Qualification Production Inline-Tests, Process Monitoring Final Tests Intra-Logistics Interface to customer (personal, mostly not automated) Internal data (highly automated) Interface to customer (partly automated) Factory Planning Factory and Media Developm t Equipment Installation Tool Qualification Production Maintenance Volume and Technology Adoption Reconfiguration Rededication Dismantling 20
Cross-linked life cycles Business Customer Lifecycle Strategic Biz Planning Product Marketing Order Intake Production Transportation Commissioning Cusomer Use Customer Experience Follow-on Biz Marketing, Sales, Controlling: ERP, CRM Product Lifecycle Product Definition Make or Buy Design Product Development Manufacturing Engineering Service Engg End-of-Life Engg Technology Change Reconfiguration Disposal and Material Reuse Product Marketing, Engg: CAx, PLM Production Process Lifecycle Process Developm t Process Design for Mfg Process Characterization Process Qualification Inline-Tests Final Tests Intra-logistics Process Monitoring Production, Engineering: MES Engineering meets life cycles Factory Lifecycle Factory Planning Factory and Media Developm t Equipment Installation Tool Qualification Manufacturing Maintenance Production Volume Technology Adoption Reconfiguration Rededication Dismantling Production Engg: Excel
The Challenge: Integrated, horizontal integration After: Bauernhansl, Lecture University Stuttgart, 2013
Agenda ZD.B - Platform Digital Production and Engineering Industrie 4.0 in the framework of digital trends Think big! Think Smart! Think Data! Digital and integrated engineering, digital twins Summary 23
Digital Footprint and Digital Twin Digital footprint, digital shadow: Virtual digital description with full functionality (as designed) for a physical system Digital Twin: Digital shadow + mathematical model simulating the behaviour in the future and under changing boundary conditions KTmfk, 2017 predictive maintenance, real deliveries, accelerating innovation cycles, quality engineering, 24
The digital twin acts virtually the very same way as the analog cyber physical system Pictures: Heitec AG
Relevance of the digital twin Dynamic simulations will become an integral part of cyberphysical systems thus, part becoming part of the product. Ideally those will be kept updated for the entire life cycle. 26
Agenda ZD.B - Platform Digital Production and Engineering Industrie 4.0 in the framework of digital trends Think big! Think Smart! Think Data! Digital and integrated engineering, digital twins Summary 28
Jeremy Rifkin 27.09.2012 Ressourceneffizenz-Konferenz Karlsruhe Top-down approaches are out! The mind set of tomorrows people is web type. The SME character of Germany s industry especially in its southern region is the prototype of tomorrows industry Rough citation Quelle: Wikipedia.org
Summary Industrie 4.0 is far more than next gen automation It affects your entire business network including your customer Industrie 4.0 goes hand in hand with digital engineering The digital twin is the bridge between both. Key is to learn from your own and your customers data http://fishsnack.deviantart.com/art/creation-of-adam-in-the-21st-century-280501206 30
Darwin s law is still alive! http://fishsnack.deviantart.com/art/creation-of-adam-in-the-21st-century-280501206 31
Thanks for your attention Contact: Zentrum Digitalisierung.Bayern Dr. Klaus Funk Tel: +49-89 - 248 807-126 Klaus.funk@zd-b.de 32