Department of Energy Technology Readiness Assessments Process Guide and Training Plan

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Department of Energy Technology Readiness Assessments Process Guide and Training Plan Steven Krahn, Kurt Gerdes Herbert Sutter Department of Energy Consultant, Department of Energy 2008 Technology Maturity Conference Virginia Beach, Virginia September 9-12, 2008 1

Report Documentation Page Form Approved OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE SEP 2008 2. REPORT TYPE 3. DATES COVERED 00-00-2008 to 00-00-2008 4. TITLE AND SUBTITLE Department of Energy Technology Readiness Assessments - Process Guide and Training Plan 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Department of Energy,Office of Waste Processing (EM-21),1000 Independence Ave SW,Washington,DC,20585 8. PERFORMING ORGANIZATION REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR S ACRONYM(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 11. SPONSOR/MONITOR S REPORT NUMBER(S) 13. SUPPLEMENTARY NOTES See also ADM002183. Presented at the Technology Maturity Conference held in Virginia Beach, Virginia on 9-12 September 2008. 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Same as Report (SAR) 18. NUMBER OF PAGES 19 19a. NAME OF RESPONSIBLE PERSON Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18

Outline TRA Background Methodology Pilot TRAs Conducted TRA/TMP Process Guide Training Plan Next Steps

Why Conduct a TRA? Provides tool for DOE-EM management to evaluate & communicate status of technology development in a consistent manner Provide information for DOE-EM management to assess maturity of technology to support design/construction projects TRA process is a structured, systematic and well-documented methodology Consistent with practice at other agencies with large, technologically complex projects (NASA, DoD) TRA process has proven to be a useful tool to support project management decisions and, thereby, potentially limit costs and schedule overruns GAO has recommended the technology readiness assessment process to DOE (GAO-07-336) Draft FY2008 House appropriation (HEWD) language directed TRA use

Methodology for Determination of TRA Based upon method in Department of Defense, Technology Readiness Assessment (TRA) Handbook, May 2005 (under revision) Steps in TRA 1.Identification of Critical Technology Elements (CTEs) 2.Completion of TRL Assessment for each technology/component 3.Prepare a Technology Maturation Plan (TMP) for technologies with TRL lower than deemed appropriate

Pilot TRAs Conducted To date, DOE-EM has conducted a number of pilot reviews a process patterned on the DOD guide: Hanford Waste Treatment and Immobilization Plant (WTP) Analytical Laboratory, Low Activity Waste (LAW) Facility and Balance of Facilities (3 TRAs) WTP High-Level Waste (HLW) Facility WTP Pre-Treatment (PT) Facility Hanford River Protection Project Low Activity Waste Treatment Alternatives Hanford K Basins Sludge Treatment Process Savannah River Tank 48H Waste Treatment Technologies U-233 Downblending Project and more are scheduled

Preparation of TRA Process Guide External criticism of DOE-EM s lack of established procedure led to development of TRA/TMP Process Guide Working with participants of pilot TRAs, drafted TRA/TMP Process Guide substantial effort went into tailoring the question set Draft TRA/TMP Process Guide sent to headquarters and field organizations for review/comment

Preparation of TRA Process Guide (cont.) Final TRA/TMP Process Guide issued 3/2008 TRA/TMPs being incorporated into requirements for management of major projects (DOE Order 413.3, Project and Program Management of Capital Asset Projects) Federal Project Directors and contractors required to use guide as part of their project Plans to revise Guide on an annual basis Growing interest and support of Guide by other DOE offices

Suggested Technology Readiness Assessments and Other Review Requirements for Critical Decisions Mission Alternative Performance Construction Operations Need Selection Baseline Start Start CD-0 CD-1 CD-2 CD-3 CD-4 TRA 1 TRA 2 TRA 3* (TRL=4) (TRL=6) (TRL=6) TMP Technology Conceptual Preliminary Final Operational Requirements Design Design Design Readiness Review Review Review Review Review * TRA 3 required if there is technology modification/change on going from preliminary to final design.

DOE Technology Readiness Levels TECHNOLOGY DEVELOPMENT COMMISSIONING OPERATIONS COLD HOT Concepts Lab Scale Bench Scale Engineering Scale Full Scale Paper Pieces Prototypes Plant Simulants Simulants/Wastes Simulants Wastes TRL 1 2 3 4 5 6 7 8 9

Guide - Table of Contents Technology Readiness Assessment Process - Process Overview - Key Roles and Responsibilities - TRA Team Independence - Assessment Planning - Assessment Execution

Technology Readiness Assessment Process Diagram Technology Readiness Assessment Process Flowchart (page 1 of 3) Contractor TRA Team Federal Project Director EM-20 DOE EM Start Start Start Request TRA FPD requests TRA Request TRA Receive TRA Request Develop TRA Plan draft Identify TRA Team Identify TRA Team Obtain approval from Requester Identify TRA Team Members Approve TRA Team EM-20- approved TRA Plan Receive approved TRA Plan Receive approved TRA Plan Approve TRA Plan Requesterapproved TRA Plan Assign DOE Liaison Request Contractor Liaison Assign Prepare list of Contractor reference Liason documents DOE Liaison approves list of reference documents Schedule preassessment team training Assemble critical documents to TRA Team DOE Liaison distributes critical documents to TRA team Finalize TRA meetings schedule A

Technology Readiness Assessment Process Diagram (cont.) Technology Readiness Assessment Process Flowchart (page 2 of 3) Notified of TRA team readiness to brief Receive TRA Report EM-20 conducts briefing Review draft TRA Report Notified of TRA team readiness to brief Receive TRA Report DOE Liaison conducts briefing DOE Liaison conducts factual accuracy review Review draft TRA Report Initiate coordination of TMP development Notified of TRA team readiness to brief Receive TRA Report Assessment onsite TRA report A Identify CTE Assess CTE Determine initial TRL Due Diligence Final TRL Determination Prepare TRA Draft report Revise per factual accuracy review Draft TRA Report Notify Field/ EM-20 of readiness to brief Schedule briefing Revise and approve TRA report Close-Out Meeting - Brief DOE EM, FPD, EM-20. and TRA Requester B Contractor conducts briefing Conduct factual accuracy review Initiate TMP development

Typical TRA Timeline TRA Requested Week 0 TRA Plan Submitted to EM-20 Week 2 TRA Team Established by EM-20 Week 8 Critical Documents Distributed to Team Week 12 Onsite Assessment Activities Begin Week 16 Draft TRA Report Issued for Comment Week 20 Final TRA Report Issued Week 24

Typical TMP Timeline Begin TMP Week 0 Draft TMP Completed Week 8 Review TMP Week 10 Final TMP Week 12 Prepare Test Plans Including Cost and Schedule Week 20 Approve Test Plans Week 24 Incorporate Test Plans Into Baseline Project Dependent

Key Roles and Responsibilities Assistant Secretary of Energy for Environmental Management (DOE-EM) EM-20 (Office of Engineering and Technology) Federal Project Director (Field) DOE Liaison Contractor Contractor Liaison Team Leader Team Members

Training How do we standardize how TRAs are conducted in the future Training Plan Need to Train: Trainers, TRA Team Leads, TRA Team Members

Training - Approach 2 Training Programs Trainers will be an established group, and will train Team Leads Team Members will be trained by Team Leads Reviewing DoD experiences and courses - Thank you Office of the Under Secretary of Defense for Acquisition, Technology, and Logistics (OSD-ATL) - Institute for Defense Analysis (IDA)

Training Manuals DOE-EM will prepare training manuals for each of the two groups Training manuals to be revised as TRA/TMP Process Guide is revised

Next Steps Conduct TRA of Salt Waste Processing Facility at Savannah River Develop TRA Training documentation and conduct training pilot Revise TRA/TMP Process Guide Continue to work with other DOE offices, Federal Agencies, Foreign Research Institutes on TRAs