Tuff Dome Vandal Resistant Outdoor Motion Sensor Installation Manual Contents It s easy to add vandal resistant motion detection to outdoor lights! Specifications Switching Capacity: Relay On/Off Model: 500 watts Incandescent when used remotely, 250 watts when floodlights are mounted to it. 250 watts Fluorescent @ 120 volts Hi/Lo Model: Runs at 20% lamp wattage from dusk to dawn. Brightens to full wattage upon sensor detection. 180 watts Incandescent maximum. Voltage: 120 Volts AC Power Consumption: One watt UL Listing: Raintight Photoelectric Switch. Suitable for wet locations. Time Adjustment: 5 seconds to 15 minutes Quick Test Time: 5 second test time for fast installation. Works day or night. Detection Zone: Full180º by 30 No Hands Auto Testing: Auto mode starts after 3 minutes of testing. No adjustment needed. Built for Severe Conditions: Double weatherproofing for long life. Photoelectric Control: Deactivates lights during daylight. Fully adjustable for 24 hour operation or custom applications. Vandal Resistant Lens: Hard lens resists casual vandalism. Case Construction: Precision molded Lexan Color Matched Lens: Dark lens with black units. lens with white units. Surge Protection: Withstands up to 3000 volts Manual Override: Double flip wall switch logic prevents activation by short power outages. Resets to auto at dawn. No extra wiring needed. LED Detection Indicator: Glows red day and night for on-guard deterrence. RF Immunity: Circuits fully shielded for maximum radio frequency immunity. 2
Why RC Sensors are Best for You Smaller is better! Tuff Dome uses state-of-the-art surface mount technology (SMT), just like cellular phones and beepers. SMT gives you more reliability, greater RF immunity, and a compact sensor that can fit neatly where others cannot. Wider is better! The wide 180º view detects movement along the entire side of a building with only one compact sensor. It will detect people as they exit or enter. It takes several conventional sensors to get the same coverage. Molded is better! No leaky gaskets or bug hotels with Tuff Dome. The hard lens is molded as part of the case. It s vandalproof, rainproof, bugproof and absolutely sealed. 3 Sensor 180º Cautions All wiring MUST comply with local electrical codes and should be installed by a qualified electrician. Read entire Installation Manual before proceeding. TURN OFF POWER BY REMOVING POWER FUSE OR TURNING OFF CIRCUIT BREAKER BEFORE INSTALLATION. Total lighting load must not exceed: Relay On/Off Model: 5 amps, 500 watts incandescent quartz when sensor is used remotely (250 watts when floodlights are mounted to sensor) or 250 watt fluorescent at 120 volts. To switch more wattage, an electrician can install an additional relay. Hi/Lo Model: 180 watts quartz and incandescent only. Line Carrier Remote Control Systems such as X-10, Leviton or Radio Shack are incompatible with sensors and cause false activations. Do not install on circuits feeding motor loads such as kitchen appliances, HVAC equipment, washer/ dryer or garage door openers. Sensor functions best when movement is across its detection pattern, not towards the sensor. Mount 6-10 high for optimum range and direction. 4 Assembly and Wiring TURN OFF POWER BY REMOVING POWER FUSE OR TURNING OFF CIRCUIT BREAKER BEFORE INSTALLATION. 1. Tuff Dome sensors should be wall mounted. 2. Remove plastic lens cover and Tuff Dome sensor assembly to separate sensor assembly from mounting plate. 3. Tuff Dome can be mounted to 4 round outlet boxes, octagon, single rectangular or Gem boxes. 4. Place the rectangular gasket supplied between the Tuff Dome mounting plate and the chosen outlet box. 5. Put mounting plate on chosen outlet box and match up holes. Tap out knockouts if necessary. Mounting plate knockouts (not drilled) Indentation for seating Tuff Dome 6. If using floodlights, screw the threaded arm(s) of each floodlight into the die cast housing of the Tuff Dome. Leave the locknuts and arm screws loose until ready to aim. Always mount the sensor below lights. Note: Floodlights must not exceed a total of 240 watts. 7. Bring power leads, sensor leads and floodlight leads into outlet box. 8. Make sure outlet box is properly grounded. 9. Strip 1/2 of insulation from all leads. Connect as shown in wiring diagram.
Vandalproof Installation Wiring Diagrams 10. Twist on wire nuts, secure with electrical tape. 11. Put round gasket between sensor assembly and mounting plate. Use keyhole slots to secure sensor assembly to mounting plate. Use silicone sealant around all openings if necessary. 12. Aim sensor. Perform Walk Test, see section, Aiming and Walk Testing on page 9. 13. Put lens cover back on Tuff Dome using (3) screws. 14. Turn on power. Tuff Dome Assembly Gasket Mounting Plate Gasket Screws: Tuff Dome sensors are shipped with stainless steel screws holding the plastic lens on the front of the sensor. If desired, you may install vandalproof screws and tighten with Hex wrench (screws and wrench supplied). Plugs: Tough Dome has three 1/2 plugs in the die cast housing of the sensor. A unique feature of these plugs is that you may insure a vandalproof case by removing the plugs, turning them around, and re-installing the plugs from the back of the Tuff Dome sensor (if you are not using the holes for lighting fixtures). The reversed plugs do not have screwdriver slots which reduce the chance of tampering. To override sensor with a manual switch To switch more than rated load (Relay model only) Hi/Lo sensors can not accept an auxiliary relay to increase their switching capacity. Relay rated to handle load required Power In.1µF 400V DC Capacitor Power In Red Red Tuff Dome Power In Sensor assembly Lens cover Basic Wiring Diagram Multiple Sensors: Wiring more than one sensor together is recommended only for the experienced installer because it becomes difficult to trobleshoot. Single sensors that control their own lights pinpoint movement more accurately and operate better. Power In Tuff Dome Red Power Quality: Sensors should not be installed on a circuit that also feeds motor loads such as HVAC equipment, kitchen appliances, or garage door openers. If voltage varies significantly from 120 volts, sensors may malfunction. 5 6
How Does RC s Tuff Dome Work? Picking A Location Location Considerations: Detection Pattern The Tuff Dome infrared sensor sees small temperature changes caused by the motion of people or cars within its Detection Zone and turns on lights automatically. It welcomes visitors and may deter intruders. How long do the lights stay on? Lights remain on as long as there is movement within the Detection Zone. In Hi/Lo Model, lights revert to dim. Once the zone is vacated, lights can be adjusted to remain on approximately 5 seconds up to 15 minutes. The Hi/Lo Model will keep lights on at 20% wattage from dusk until dawn and then brightens to full wattage when movement is detected. Will the sensor detect animals? Tuff Dome may detect large animals. Having animals trigger the sensor can give property a lived-in look. You can limit animal detection by placing opaque weatherproof tape on the lower part of the lens or using the bottom mask on the Lens Mask Kit provided. How are the Time Sensitivity and Photocell adjusted? Time Control: Sets the time that lights will remain on after the Detection Zone is vacated from approximately 5 seconds to 15 minutes. Use the adjustment tool provided to turn clockwise to increase the time. Factory Setting: 5-8 minutes. Photocell Control: For night only operation, use the tool provided or a small screwdriver to turn the Photocell Control all the way counter-clockwise (to the moon symbol). For operation in low level lights, turn the knob all the way clockwise (to the sun symbol). Adjust counter-clockwise to have the sensor come on later at dusk, clockwise to have it come on earlier. Hi/Lo Model: Turning photocell control will show when the sensor thinks the current ambient light level = night, because the lights will turn on low at 20% wattage. Factory setting: Night Only Sensitivity: Increases or decreases the responsiveness and range of the sensor. Control Panel: Turn controls gently. Do not force past stops. Choose a location from which the sensor can see all the paths of movement that will be illuminated by its lights. Tuff Dome is for wall mounting only. Sensor functions best when the direction of expected movement is across its detection pattern, not towards the sensor. Locate 6-10 high on wall for optimum range and detection. Lower mounting height will reduce range. 60 8 Top View 30 Side View 30 Double Look Down Lens The sensor has a Double Look Down Lens with one Look Out zone and two Look Down zones, for excellent detection both at long and close range. Detection extends out a maximum of 30 feet and is 180º wide. To reduce the Detection Pattern length, aim the sensor down. To Adjust Aiming: 1. Remove lens cover 2. Tilt sensor to desired angle 3. Re-install cover To reduce Detection Pattern width, mask the sides of the lens with the Lens Mask Kit provided or opaque weatherproof tape. If sensor is mounted by a doorway at the top of stairs, be aware that the elevated mounting height may extend the sensors range. What does Manual Override do? Keep lights on by flipping the wall switch two times within 5 seconds. Sensor resets to auto mode at dawn. No extra wiring needed. Sensitivity Time Control As distance from the sensor increases, it will take more movement to be detected. For instance, at 10 feet, a half step will be enough, while at 30 feet, several steps will be necessary. Photocell 7 8
Aiming and Walk Testing Technical Tips: Lights Do Not Turn Off Test Period: The sensor has a 3 minute Test Period which allows it to be aimed and walk tested day or night. For the first 30 seconds, the lights will be turned on. During this time, test that all fixtures and lamps function properly. For the next 3 minutes, the sensor will keep lights on for 5 seconds each time it detects movement in its Detection Zone. The sensor will change to Automatic Mode after the 3 minute Test Period. If another 3 minute Test Period is desired, turn the power off for at least 10 seconds and back on again. Walk Test: The purpose of the Walk Test is to check and adjust the coverage pattern. 1. Aim the sensor approximately to cover the area you desire. See aiming instructions on Pg. 8. 2. Start outside the Detection Zone and walk across the zone until the lights go on. As distance from the sensor increases, it will take more movement to be detected. For instance, at 10 feet, a half step will be enough. while at 30 feet, several steps will be necessary. 9 3. To shorten the range, use the lens masks provided or tilt the sensor down to reduce coverage. 3. Repeat steps #2 and #3 until you are satisfied with the range. 4. The Time Control is factory set between 5-8 minutes. This period starts after the movement in the Detection Zone ceases. If less time is desired, turn the time control counterclockwise. For more time, turn the control clockwise. 5. The sensor is factory set for night only operation. To obtain operation 24 hours per day, turn the Photocell Control full clockwise to the sun symbol. Intermediate settings will allow the sensor to operate earlier or later at dusk. 6.Your sensor is ready for operation. See the Technical Tips pages if additional help is needed. Control Panel: Turn controls gently using the adjustment tool provided. Do not force past stops. Sensitivity Photocell Turn to moon symbol for night only Turn to sun symbol for 24 hour operation (lights turn on night and day) Time Control 1. Make sure sensor is not aimed at something that would move or change temperature such as waving branches, water, air conditioners, windows or heating vents - even on neighboring property.you can test for infrared sources in the area by placing a box or bag over the sensor. Put sensor into Test Mode. After the initial 30 seconds of the lights being on, lights should stay off. Wave your hand inside the bag in front of sensor. Lights should go on and then time out. If sensor operates properly when covered, check items 2-6. Problem: Sensor is triggered by unwanted movement or heat source. Branches blowing may activate sensor Solution: Tilt sensor (Pg. 8) or mask lens in the direction of the source. Move sensor or source. 2. Make sure sensor is mounted firmly and does not move even slightly when touched. If it moves, tighten all screws. 3. Make sure that Tuff Dome is not mounted on an unstable object such as a tree or a pole that will move in the wind. 4. Was sensor wired hot? If so, circuitry may have been damaged. 5. Make sure sensor is not aimed within 30 feet of a road. Problem: Passing cars activate sensor. Solution: A 20 safety zone between the sensor and road is recommended to avoid activation from passing cars. You may tilt sensor down (Pg. 8) or mask top of sensor lens to reduce range. 6. Make sure heat from lights is not triggering sensor. Make sure the sensor is below and as far as possible away from lights. 7. Hi/Lo Models only: Remember that the lights will stay on in low mode at 20% wattage from dusk to dawn. This is normal operation. If the Photocell Control is turned to the sun symbol, the lights will stay on in low mode in low level light and night. If you desire low mode from dusk until dawn only, turn the Photocell Control fully counter clockwise to the moon symbol. Tips 1-6 above apply only if the lights are staying on in high full wattage mode. 10
Technical Tips: Range appears limited Technical Tips: Lights Do Not Turn On Lights Turn Off Too Quickly 1. Check that the sensor is level from side to side and pointed at the area you desire. If unit is tilted, part of the Detection Zone may be high in the air over peoples heads. Solution: Position sensor exactly level from side to side. 4. Check that movement is not directly towards sensor. Sensor will see movement across its pattern more quickly. To fix, move the sensor. 1. Check that lamps and fixtures work. Compare wiring to the Wiring Diagram in this manual. Check that the power is on. 2. If installing during daylight, remember that the sensor will provide a 3 minute Test Period after power is turned on. After 3 minutes, the sensor will switch to Automatic Mode and will not work during daylight if the Photocell Control is turned to or near the night only position (fully counter clockwise to the moon symbol). 1. Check if sensor is being tricked by reflected light. If lights shine or reflect into the photocell, (located behind the lens), the unit will go on briefly and turn off thinking it is daytime. Problems: Lights reflect into photocell or lights shine directly into photocell. 2. Check that the sensor is not mounted too high. If mounted above 20 feet, much of the usable range will be lost. 20 20 Solution: Mounting at 5 to 8 allows maximum range. 5. Check that movement far away and directly towards sensor is not entirely within one Detection Pattern finger. Problem: Sensor will not detect until movement crosses from one finger into a second finger. Solution: Micro Adjust sensor by opening lens cover and tilting sensor 1/16. This small adjustment may move the zones to allow earlier detection. If you require another 3 minute Test Period, turn the power off for at least 10 seconds and back on again. If you require the sensor to operate both in low level light and at night, turn the Photocell Control knob fully clockwise to the sun symbol. 3. Check that lights from other sources, such as adjacent porch lights, garden lights, streetlights or lights from inside the house are not in the sensor s view. See #1 under Lights Turn Off Too Quickly. 4. Was sensor wired hot? If so, circuitry may have been damaged. 5. If sensor is painted, make sure there is no paint on the lens. Solution: Adjust Photocell Control slightly clockwise, toward the sun symbol. This allows the sensor to function in brighter ambient light conditions. Alternatively, move the lights to avoid reflection. 2. Check if R lamps, A lamps or self-ballasted PL lamps are being used in a non-enclosed lampholder that can be seen by the sensor. If so, switch to reflector PAR floodlight lamps or Quartz floods so the sensor is not affected by stray light. If using PAR floodlights, consider using lower wattage, energy saving lamps. Self ballasted compact fluorescent lamps may cause the sensor to cycle on and off. 11 12
Technical Tips: Lights Turn On and Off Incorrectly Technical Tips: Lights Turn On For Unknown Reasons 1. Make sure the sensor is installed on its own dedicated circuit free of motor loads such as HVAC equipment, kitchen appliances or garage door openers. 2. It is not recommended to wire sensors in parallel. More than one sensor wired together makes them difficult to troubleshoot. Disconnect multiple sensors and test separately. 3. Keep all people completely out of the detection pattern to make sure the sensor is not detecting them. 4. Make sure sensor is located below and as far as possible from its lights. Heat from the lights may trigger the sensor. Solution: Make sure lights are mounted above, not below, sensor. 5. Make sure lights are not visible from or reflecting back into sensor. Check for white or reflective surfaces close to the sensor. 6. Heavy rain, snow or high winds may activate the sensor occassionally. Solution: Reduce sensitivity control settings, mount in a more protected area and/or mask the lens if this is a constant problem. 7. Make sure sensor is not aimed within 30 of a road or sidewalk. Passing cars will activate sensor. Solution: Remove Tuff Dome lens to expose sensor, tilt down (see pg. 8) or mask the top of the sensor lens to reduce Detection Pattern Length. 1. Lights may turn on occassionally during rain, snow and windstorms because the sensor is detecting changes in temperature. If this is a constant problem, mount the sensor in a more protected area. 2. Tilt the sensor lower - it may be seeing distant objects moving. Remove 2 screws and lens to access sensor. 3.You may not be aware that animals have triggered sensor. Check sensor aiming to reduce nuisance triggering or mask the lower part of the lens with opaque weatherproof tape. Solution: Aim lights away from sensor and reflective objects or mask the lens in the direction of the light or reflection. 13 8. Self ballasted PL lamps may cause cycling (on-off). 9. Check solutions 1,2,3,5 & 6 under Lights Do Not Turn Off (Page 10). 4. The sensor may turn on occassionally during voltage surges. 5. A possible source of mysterious sensor activations are strong local radio signals. Check for nearby CB, Ham, VHF radio transmitters or Cellular telephones. The sensor may be activated, but will not be permanently impaired by these signals. 5. Check other solutions mentioned on pages 12 &13. 14
Limited Warranty Your Tuff Dome will be promptly replaced or repaired, at our option, if it proves to be defective in workmanship or materials within 5 years of purchase. For repair or replacement, please call the Tech Help Line at 888 722-1000 for instructions. If the sensor is out of warranty or damage is unrelated to its original manufacture, return your unit freight prepaid to the address below. Please include a description of the problem and a check for $20.00 (made out to RC Lighting). We will repair or replace your unit promptly. Under no circumstances shall RC Lighting be liable for any incidental or consequential damages arising out of or in connection with the use or performance of this product or other indirect damages with respect to loss of property or revenue or cost of installation, removal or re-installation. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Tuff Dome is designed to detect people or cars in the detection area. It should not be construed as a theft or crime prevention device. RC does not accept responsibility for any damages resulting from intrusion or other crimes. NOTE: THESE INSTRUCTIONS DO NOT COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR DO THEY PROVIDE FOR EVERY POSSIBLE SITUATION DURING INSTALLATION, OPERATION, OR MAINTENANCE. 15 Easy Answers Tech Help Line: Call our experts 888 722-1000 Toll free fax: Send a fax to 888 722-1232 e-mail: Get answers promptly sales@rclighting.ca rclighting.ca: Visit our website for product info The designs of RC Lighting fixtures are protected under Canadian, U.S. and international intellectual property laws, 2010 RC Lighting