Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 Three Phase + Brake IGBT Inverter Output 5 Amperes/6 olts U J A B EE DD THICK TYPICAL 19 PLACES 12 34 7 5 6 8 9 11 13 15 17 19 D E T (15 TYP.) Q (4 TYP.) 2 14 16 18 G F C U P B W H R - DIA. (4 TYP.) FO BR CC B C W I CC L M M M M M Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 3.96±.4 1.5±1. B 3.48±.2 88.5±.5 C 2.76±.4 7.±1. D 2.3±.2 58.5±.5 E 2.22±.2 56.5±.5 F 1.61 41. G 1.3 33. H.75±.4 19.±1. J.542 13.77 K.53 13.5 L.51 13. M.49±.1 12.5±.25.3±.1 7.62±.25 P.2 5. CC TEMP U CC S P WPC W WP K FO WPI CC W PC P FO PI CC Y X Ø BB AA Z TYPICAL 6 PLACES UPC UP UFO CC UPI U P W CC THICK 1. UPC 2. U FO 3. UP 4. UPI 5. PC 6. FO 7. P 8. PI 9. WPC 1. WFO 11. WP 12. WPI 13. C Dimensions Inches Millimeters Q.2 Rad. Rad. 5. R.18 Dia. Dia. 4.5 S.18 2.75 T.1±.1 2.54±.25 U.3.75 W.25 6.35 X.313 7.95 Y.39 1. Z.134 3.4 AA.236 6. BB.65 1.65 CC.32.8 DD.16.4 EE.24.6 14. I 15. BR 16. U 17. 18. W 19. 2. P 21. BR 22. 23. U 24. 25. W Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic Short Circuit Over Current Over Temperature Under oltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM5RSK6 is a 6, 5 Ampere Intellimod Intelligent Power Module. Type Current Rating CES Amperes olts (x 1) PM 5 6 533
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Absolute Maximum Ratings, T j = 25 C unless otherwise specified Characteristics Symbol PM5RSK6 Units Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature T C -2 to 1 C Mounting Torque, M4 Mounting Screws 13 in-lb Module Weight (Typical) 11 Grams Supply oltage Protected by OC and SC ( D = 13.5-16.5, Inverter Part, T j = 125 C) CC(prot.) 4 olts Isolation oltage, AC 1 minute, 6Hz Sinusoidal RMS 25 olts Control Sector Supply oltage Applied between ( UP1 - UPC, P1 - PC, WP1 - WPC, 1 - C ) D 2 olts Input oltage Applied between (U P, P, W P, U,, W, B r ) C 2 olts Fault Output Supply oltage FO 2 olts Fault Output Current I FO 2 ma IGBT Inverter Sector Collector-Emitter oltage (, C = 15) CES 6 olts Collector Current, ± I C 5 Amperes Peak Collector Current, ± I CP 1 Amperes Supply oltage (Applied between P - ) CC 45 olts Supply oltage, Surge (Applied between P - ) CC(surge) 5 olts Collector Dissipation P C 1 Watts Brake Sector Collector-Emitter oltage CES 6 olts Collector Current, ± I C 15 Amperes Peak Collector Current, ± I CP 3 Amperes Supply oltage (Applied between P - ) CC 45 olts Supply oltage, Surge (Applied between P - ) CC(surge) 5 olts Collector Dissipation P C 43 Watts Diode Forward Current I F 15 Amperes Diode DC Reverse oltage R(DC) 6 olts 534
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -2 C T 125 C 65 88 Amperes Over Current Trip Level Brake Part 18 26 Amperes Short Circuit Trip Level Inverter Part SC -2 C T 125 C 132 Amperes Short Circuit Trip Level Brake Part 39 Amperes Over Current Delay Time t off(oc) 1 µs Over Temperature Protection OT Trip Level 1 12 C OT R Reset Level 9 C Supply Circuit Under oltage Protection U Trip Level 11.5 12. 12.5 olts U R Reset Level 12.5 olts Supply oltage D Applied between UP1 - UPC, 13.5 15 16.5 olts P1 - PC, WP1 - WPC, 1 - C Circuit Current I D, C = 15, 1 - C 44 6 ma, C = 15, XP1 - XPC 13 18 ma Input O Threshold oltage C(on) Applied between 1.2 1.5 1.8 olts Input OFF Threshold oltage C(off) U P, P, W P, U,, W, B r 1.7 2. 2.3 olts PWM Input Frequency f PWM 3- Sinusoidal 15 2 khz Fault Output Current I FO(H), FO = 15.1 ma I FO(L), FO = 15 5 ma Minimum Fault Output Pulse Width t FO 1. 1.8 ms 535
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CES CE = CES, T j = 25 C 1. ma CE = CES, T j = 125 C 1 ma Diode Forward oltage FM -I C = 5A,, C = 5 2.2 3.3 olts Collector-Emitter Saturation oltage CE(sat), C =, I C = 5A 1.8 2.7 olts, C =, I C = 5A, 1.85 2.78 olts T j = 125 C Inductive Load Switching Times t on.4.8 2. µs t rr, C = ~ 15.15.3 µs t C(on) CC = 3, I C = 5A.4 1. µs t off T j = 125 C 2. 2.9 µs t C(off).5 1. µs Brake Sector Collector-Emitter Saturation oltage CE(sat), C =, I C = 5A, 2.6 3.5 olts T j = 25 C, C =, I C = 5A, 3. 4. olts T j = 125 C Diode Forward oltage FM -I C = 15A,, C = 5 1.7 2.2 olts Collector Cutoff Current I CES CE = CES, T j = 25 C 1 ma CE = CES, T j = 125 C 1 ma 536
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)q Each Inverter IGBT 1.25 C/Watt R th(j-c)d Each Inverter FWDi 3. C/Watt Rt h(c-f)q Each Brake IGBT 2.9 C/Watt R th(c-f)d Each Brake FWDi 5.4 C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.38 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition alue Units Supply oltage CC Applied across P- Terminals ~ 4 olts D Applied between UP1 - UPC, 15 ± 1.5 olts 1 - C, P1 - PC, WP1 - WPC Input O oltage C(on) Applied between ~.8 olts Input OFF oltage C(off) U P, P, W P, U,, W, B r 4. ~ D olts PWM Input Frequency f PWM Using Application Circuit 5 ~ 2 khz Minimum Dead Time t DEAD Input Signal 2.5 µs 537
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Inverter Part SATURATIO OLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATIO OLTAGE CHARACTERISTICS (TYPICAL) PUT CHARACTERISTICS (TYPICAL) SATURATIO OLTAGE CE(sat), (OLTS) 3. 2.5 2. 1.5 1..5 C = 2 4 6 8 1 12 COLLECTOR-EMITTER SATURATIO OLTAGE CE(sat), (OLTS) 3. 2.5 2. 1.5 1..5 I C = 1A C = 12 14 16 18 2 SUPPLY OLTAGE, D, (OLTS) 12 1 8 6 4 2 C = D = 17.5 1. 1.5 2. COLLECTOR-EMITTER OLTAGE, CE, (OLTS) 15 13 SWITCHG TIMES, t on, t off, (µs) 1 SWITCHG TIME S. COLLECTOR CURRET (TYPICAL) CC = 3 t off t on 1-1 1 1 2 DIODE FORWARD CHARACTERISTICS SWITCHG TIMES, t c(on), t c(off), (µs) 1-1 SWITCHG TIME S. COLLECTOR CURRET (TYPICAL) 1 CC = 3 t c(off) t c(on) 1-2 1 1 2 OER CURRET TRIP LEEL S. SUPPLY OLTAGE (TYPICAL) REERSE RECOERY TIME, t rr, ( S) 1 1-1 REERSE RECOERY CURRET S. COLLECTOR CURRET (TYPICAL) CC = 3 I rr t rr 1-2 1 1 1 2 EMITTER CURRET, I E, (AMPERES) OER CURRET TRIP LEEL S. TEMPERATURE (TYPICAL) 1 2 REERSE RECOERY CURRET, I rr, (AMPERES) DIODE FORWARD CURRET, I F, (AMPERES) 1 2 OER CURRET TRIP LEEL % (ORMALIZED) 12 1 8 6 4 1.5 1. 1.5 2. 2.5 12 14 16 18 2 DIODE FORWARD OLTAGE, F, (OLTS) SUPPLY OLTAGE, D, (OLTS) OER CURRET TRIP LEEL % (ORMALIZED) 14 12 1 8 6-5 5 1 15 JUCTIO TEMPERATURE, T j, ( o C) 538
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Inverter Part FAULT PUT PULSE WIDTH S. TEMPERATURE (TYPICAL) COTROL SUPPLY OLTAGE TRIP-RESET LEEL TEMPERATURE DEPEDECY (TYPICAL) TRASIET THERMAL IMPEDACE CHARACTERISTICS (IGBT) FAULT PUT PULSE WIDTH % (ORMALIZED) 14 12 1 8 6-5 5 1 15 JUCTIO TEMPERATURE, T j, ( o C) U TRIP-RESET LEEL, U t, U r, (OLTS) 15 14 13 12 11 U U r -5 5 1 15 JUCTIO TEMPERATURE, T C, ( o C) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALUE) 1 1-1 1-2 1-3 1-3 SGLE PULSE STADARD ALUE = R th(j-c)q = 1.25 o C/W 1-2 1-1 1 TIME, (s) TRASIET THERMAL IMPEDACE CHARACTERISTICS (FWDi) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALUE) 1 1-1 1-2 1-3 1-3 SGLE PULSE STADARD ALUE = R th(j-c)d = 3. o C/W 1-2 1-1 1 TIME, (s) 539
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM5RSK6 5 Amperes/6 olts Brake Part SATURATIO OLTAGE CE(sat), (OLTS) DIODE FORWARD CURRET, I F, (AMPERES) 3. 2.5 2. 1.5 SATURATIO OLTAGE CHARACTERISTICS (TYPICAL) 1. C =.5 4 8 12 16 2 1 2 DIODE FORWARD CHARACTERISTICS 1.4.8 1.2 1.6 2. DIODE FORWARD OLTAGE, F, (OLTS) COLLECTOR-EMITTER SATURATIO OLTAGE CE(sat), (OLTS) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALUE) 3. 2.5 2. 1.5 1. COLLECTOR-EMITTER SATURATIO OLTAGE CHARACTERISTICS (TYPICAL) C =.5 I C = 6A I C = 15A 12 14 16 18 2 SUPPLY OLTAGE, D, (OLTS) 1 1-1 1-2 TRASIET THERMAL IMPEDACE CHARACTERISTICS (IGBT) SGLE PULSE STADARD ALUE = R th(j-c)q = 2.9 o C/W 16 12 8 4 C = PUT CHARACTERISTICS (TYPICAL) 15 D = 17 13 1 2 3 4 COLLECTOR-EMITTER OLTAGE, CE, (OLTS) 1-3 1-3 1-3 1-2 1-1 1 1-3 1-2 1-1 1 TIME, (s) TIME, (s) TRASIET IMPEDACE, Z th(j-c), (ORMALIZED ALUE) 1 1-1 1-2 TRASIET THERMAL IMPEDACE CHARACTERISTICS (FWDi) SGLE PULSE STADARD ALUE = R th(j-c)d = 5.4 o C/W 54