XL-GC0 Sliding Door Lock Installation Manual PAT XL-GC0 Sliding Door Hanger Installation Manual XL-GC0 Sliding Door Lock Guide Installation Manual Read all instructions carefully before installation. Before starting installation, clear area of any hazardous objects. Be careful to avoid injury. PAT PAT Using this product without observing the cautions may result in the product failure, accidental injury or installation failure. SUGATSUNE guarantees the quality of this product as for all its parts. It cannot however guarantee the assembly of the end product as a whole. Applicable glass door size is within W500 mm H00 mm and the applicable weight is not more than kg. Applicable glass thickness is mm. For glass processing, please consult your glazing company. Completed Installation Precaution of use Glass width Glass overlapping margin 5 Glass height=cabinet inner height XL-GC0 inner door outer door XL-GC0 XL-GC0 Cabinet Top view Cabinet about 0mm Cabinet cannot slide more than 0mm further right than the. Forcibly trying to open the door further will result in damage to the parts. XL-GC0 Sliding Door Hanger Metal Fitting of Parts Structure Other Parts (order separately) 1 Glass Fixing (for left side) 5 Washer Upper Roller (Part number:5-01-01) Glass Fixing (for right side) Back Plate for Outer Door Back Plate for Inner Door Gasket (affixed to parts ) Cap Screw ( M 5 1 Hexagon socket flat head) Roller Axial Bolts (Part number:-0-005) Rail (00mm) 1 (Part number: XL-GC0-UL00) Prepare nominal cross-recessed flat head tapping screws when using rail. screws will be required per rail length of 5mm (For glass width: 500mm sheets).
XL-GC0 Sliding Door Lock of Parts Structure Glass Lock Metal Fitting 1 1 Small Gasket 1 (affixed to parts ) Other Parts (order separately) Glass Support Fixing Metal Fitting 1 Gasket 1 Glass Fixing Screw (with plastic tip) Key 1 Guide Rail (00mm) 1 (Part number: XLGC0-GL00) XL-GC0 Sliding Door Lock Guide of Parts Structure Gasket Glass Fixing Screw (with plastic tip) 1 Left Guide 1 Right Guide 1 Glass Door Processing Drawings W : glass width W : glass width Cut-out of the Upper Part of Doors Cut-out for installation of parts 1 and. 0 C Cabinet H : glass height Cabinet H : glass height 1 0 1 (R) W= Cabinet inner width/ +.5 H= Cabinet inner height Cut-out for the left side of the door. Right side of the door is reversed. Cut-out for the Lower Part of Inner Door Cut-out for installation of parts and 1. 0 R R Cut-out for the Lower Part of Outer Door Cut-out for installation of parts and. 0 R For glass processing, please consult your glazing company. 5 5 C C 5 C C Cabinet and rail workings Cabinet upper panel workings min.5 Cabinet lower panel workings Cut the cabinet lower panel as shown below and insert lower guide rail in it..5 1 Lower guide rail and upper rail size Cut upper rail and lower guide rail 1 to the size of the cabinet inner width. Cabinet inner width Upper Panel Front side Bottom Panel.5 0 0.5 Front side
Glass doors installation steps Step 1 Step 1 for left side 5 for right side Glass fixing with for cabinet for for Back plate Make sure that the gaskets and boss covers 5 are on glass fixing 1 and as shown in top drawing. Glass fixing metal fittings 1 and are reversed parts for left and right sides. Check that one of each 1 and and the corresponding back plates are provided. Assemble upper roller and roller axial bolts and insert them in upper rail as shown above. Step screws cross-recessed flat head tapping (not included) ( ).5 50 Pitch 0 Cabinet inner width Upper panel Front side Screws: flat head Phillips tapping (not included). Necessary quantity depends on the cabinet inner width. Refer to the drawing below for installation pitch. The top panel must be made of hard timber so that the screws will hold firmly. Step 1 A A side Remove protective paper backing from gasket and fix the gasket to the glass as shown in left drawing.
Step 5 Do not remove protective paper backing from gasket attached to back plate. With a hexagon (allen) key, nominal size, temporarily fix back plates. Fix only inner screws. Repeat all instructions to this point for of the cabinet. Do not remove protective paper backing from gasket on back plates or installation will be difficult. Step 1 Ensure that parts 1 and each include screws. Similarly check that gasket 1 is affixed to glass support fixing. 1 Step Step Glass Outside Inside Secure both the glass lock and right guide by tightening screws. View from inside the cabinet Glass lock and right guide installation Both the glass lock and right guide should be placed so that the screws are facing the inside of the cabinet. Ensure that gaskets are placed between the outside face of the glass and the hardware as shown above. Ensure that the head of screws are flush or lower than the surface of the lock and guide.
Step Adjust height of roller bolts and orient the head as shown on the drawing on the left. () Installation is not possible if the bolt head is not oriented properly. Step Inner door installation: Place a mm thick spacer (not included) on top of the lower guide 1 to support the. Hang by sliding the head of roller bolts inside the glass metal fittings 1 and. Rotate and fasten back plates with screws. Remove mm spacer from below the door. 1 1 mm thick space (not included). Bottom Panel Inner door Outer door installation: Insert bottom guide and lock in the bottom guide rail 1. Hang and secure the same way as the inner door. Step 1 Support fixing installation View from the inside of the cabinet after step. Insert support fixing in the bottom guide rail 1. Slide support fixing and affix to the.
Important When tightening the screws for slide support fixing, follow the following instructions strictly. Do not over tighten screw B as it may bend the slide support fixing. First: fasten the outside-most screw marked as A tightly. Second: secure inside-most screw marked as B until the head is flush with the face of the slide support fixing. Sizes in ( ) are for information purpose only. Step A View from inside the cabinet (.5) B A B Top view (.) Positioning: bottom edge of the glass View from outside the cabinet 0 Install the slide support fixing so that its top edge is mm above the bottom edge of the glass door. (After installation, minute height adjustment may be necessary). 1 1 1 1 0 Left guide 1 installation View from the inside of the cabinet after step. Slide so that lock fitting hooks into the slide support fixing. Insert left guide 1 in the bottom guide rail 1. Slide left guide 1 and affix to the inner door. Ensure that gasket is between the outside face of the door and the left guide. Fasten both screws. Step key the rotor (with key inserted) the rotor (with key removed) key Insert the key into the glass lock fitting before shutting the door. Check that indicator rotor on back of lock has rotated from a vertical position to a horizontal position. Shut the door. Remove key. Check that the door has locked. (Rotor should have rotated 0, locking the door.) Removing the key will lock the door. Sliding the doors shut while the key is removed will damage the parts.