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Transcription:

AS 1014 1986 Australian Standard GAUGING OF METRIC SCREW THREADS

This Australian standard was prepared by Committee ME/28, Screw Threads. It was approved on behalf of the Council of the Standards Association of Australia on 4 September 1985 and published on 6 January 1986. The following interests are represented on Committee ME/28: Confederation of Australian Industry CSIRO, Division of Applied Physics Department of Defence Department of Technical and Further Education, N.S.W. Electricity Supply Association of Australia Fasteners Institute of Australia Federal Chamber of Automotive Industries Institution of Engineers Australia Institution of Production Engineers Metal Trades Industry Association of Australia Railways of Australia Committee Society of Automotive Engineers, Australia Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject to periodic review and are kept up to date by the issue of amendments or new editions as necessary. It is important therefore that Standards users ensure that they are in possession of the latest edition, and any amendments thereto. Full details of all Australian Standards and related publications will be found in the Standards Australia Catalogue of Publications; this information is supplemented each month by the magazine The Australian Standard, which subscribing members receive, and which gives details of new publications, new editions and amendments, and of withdrawn Standards. Suggestions for improvements to Australian Standards, addressed to the head office of Standards Australia, are welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard should be made without delay in order that the matter may be investigated and appropriate action taken. This standard was issued in draft form for comment as DR 84292.

AS 1014 1986 Australian Standard GAUGING OF METRIC SCREW THREADS Firstpublished... 1971 Second edition... 1986 PUBLISHED BY STANDARDS AUSTRALIA (STANDARDS ASSOCIATION OF AUSTRALIA) 1 THE CRESCENT, HOMEBUSH, NSW 2140 ISBN 0 7262 3942 9

AS 1014 1986 2 PREFACE This edition of this standard was prepared by the Association s Committee on Screw Threads, to supersede AS 1014 1971. Following the recent (1980) revision of the ISO screw thread and screw thread gauging standards, the committee is currently engaged in revising all of the Australian standards on metric screw threads and associated gauges and gauging practices. This standard is a part of that program. The current edition of ISO 1502, ISO General Purpose Metric Screw Threads Gauging, contains few major technical changes from ISO R 1502 1970 on which it is based. The main reason for this complete revision of AS 1014, however, is to more closely align with ISO practices than was previously the case. This agrees with the policy of Committee ME/28 that in order to provide the best benefits of standardized metric screw threads and associated gauges and gauging practices, the Australian Standards should be completely aligned with their ISO counterparts wherever practical, irrespective of how Australia voted on the ISO standard. In the case of ISO 1502, Australia cast a negative vote for technical reasons. This new edition of AS 1014 incorporates the technical changes in ISO 1502, but the most important technical change is the adoption of the ISO symbols for the screw thread parameters. This change recognizes that most of the world s industrial countries have elected to adopt the ISO metric screw thread system and associated gauges as their national standards without change. Hence it would be unrealistic for Australia, whose industries are so linked to international design and procurement, to depart substantially from standards which have almost complete acceptance throughout the world. This standard is technically identical with ISO 1502. Copyright STANDARDS AUSTRALIA Users of Standards are reminded that copyright subsists in all Standards Australia publications and software. Except where the Copyright Act allows and except where provided for below no publications or software produced by Standards Australia may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior permission in writing from Standards Australia. Permission may be conditional on an appropriate royalty payment. Requests for permission and information on commercial software royalties should be directed to the head office of Standards Australia. Standards Australia will permit up to 10 percent of the technical content pages of a Standard to be copied for use exclusively in-house by purchasers of the Standard without payment of a royalty or advice to Standards Australia. Standards Australia will also permit the inclusion of its copyright material in computer software programs for no royalty payment provided such programs are used exclusively in-house by the creators of the programs. Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standard is amended or revised. The number and date of the Standard should therefore be clearly identified. The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercial contracts is subject to the payment of a royalty. This policy may be varied by Standards Australia at any time.

3 AS 1014 1986 CONTENTS Page SECTION 1. SCOPE AND GENERAL 1.1 Scope... 4 1.2 Application... 4 1.3 ReferencedDocuments... 4 1.4 Definitions... 4 1.5 Symbols... 4 1.6 TypesofGauges... 4 1.7 MaterialsandHardness... 4 1.8 ReferenceTemperature... 4 1.9 Marking... 4 SECTION 2. INSPECTION OF SCREW THREADS 2.1 ScopeofSection... 6 2.2 GeneralConsiderations... 6 2.3 GaugingofScrewThreads... 6 2.4 Disputes... 6 SECTION 3. DESIGN FEATURES OF SCREW GAUGES 3.1 ScopeofSection... 7 3.2 GeneralConstruction... 7 3.3 BreakingofSharpEdges... 7 3.4 DirtGrooves... 7 3.5 ThreadProfiles... 7 SECTION 4. DEVIATIONS AND TOLERANCES OF GAUGES 4.1 ScopeofSection... 11 4.2 PitchErrors... 11 4.3 FlankAngleErrors... 11 4.4 Permissible Deviations for Gauges for External Threads....... 11 4.5 PermissibleDeviationsforGaugesforInternalThreads... 13 4.6 Limits for Setting Plug and Check Plug Gauges............. 16 APPENDICES A Function, Use and Checking of Screw Gauges................ 20 B Bases for Deviations and Tolerances of Screw Gauges.......... 23 C Examples of Calculating Gauge Limits..................... 27 D Comparison of Symbols Used in this Standard, ISO 1502 and AS1014 1971... 32

AS 1014 1986 4 STANDARDS ASSOCIATION OF AUSTRALIA Australian Standard for GAUGING OF METRIC SCREW THREADS 1.1 SCOPE. This standard specifies requirements for gauges for single start parallel general purpose metric screw threads. The standard covers types of gauges, inspection of screw threads, design features of screw gauges, material and hardness requirements, and limits and tolerances of gauging elements. The standard also gives information on symbols for screw threads and screw thread gauge parameters. Appendices are included giving notes on the function, use and checking of gauges (Appendix A), the bases for the gauge deviations and tolerances (Appendix B), and detailed examples of deriving specific gauge limits (Appendix C). 1.2 APPLICATION. The gauges and gauging practices specified in this standard apply to parallel metric screw threads manufactured in accordance with either AS 1275 or AS 1721. 1.3 REFERENCED DOCUMENTS. The following standards are referred to in this standard: AS 1098 Roller-type Screw Calliper Gauges AS 1275 Metric Screw Threads for Fasteners AS 1721 General Purpose Metric Screw Threads AS 2710 Screw Gauges Verification AS XXXX Glossary of Terms for Screw Threads* AS B129 Designs for Geometric Limit Gauges (Plain and Screwed in Inch Units) 1.4 DEFINITIONS. For the purpose of this standard, the definitions given in AS XXXX apply. 1.5 SYMBOLS. The symbols used in this standard to define the screw thread and screw gauge parameters are given in Table 1.1. NOTE: These symbols are now aligned with the ISO symbols. For comparison of the current symbols with those used in AS 1014 1971, see Appendix D. 1.6 TYPES OF GAUGES. 1.6.1 General. This standard specifies the following types of gauges to be used for checking product threads, together with associated setting and check 1.6.2 Gauges for external threads and associated check and setting 1.6.2.1 Screw GO and NOT GO solid screw ring GO and NOT GO adjustable screw ring GO and NOT GO screw calliper 1.6.2.2 Associated check and setting GO and NOT GO screw check plugs for new solid GO screw ring SECTION 1. SCOPE AND GENERAL GO and NOT GO screw check plugs for new solid NOT GO screw ring Wear screw check plugs for solid GO screw ring Wear screw check plugs for solid NOT GO screw ring Setting plugs for adjustable screw ring and calliper 1.6.2.3 Plain gauges for checking the major diameter. GO and NOT GO plain ring GO and NOT GO plain calliper 1.6.3 Gauges and internal threads. GO and NOT GO screw plug GO and NOT GO plain plug gauges, for checking the minor diameter. 1.7 MATERIALS AND HARDNESS. 1.7.1 Material. Gauges and/or gauge elements, as appropriate, shall be manufactured from a high quality tool steel or other suitable material with similar properties. 1.7.2 Hardness. The hardness of the gauging surfaces shall be within 697 HV to 800 HV (60 HRC to 64 HRC). 1.8 REFERENCE TEMPERATURE. The temperature to which the dimensions of the gauges are referred is 20 C. 1.9 MARKING. Each gauge shall be clearly and permanently marked with the information necessary for positive identification. For plug gauges with renewable inserts, the marking shall appear on the gauge handle and gauge insert(s) wherever practicable. The following particulars shall be included in the marking: (a) The designation of the screw thread in accordance with either AS 1275 or AS 1721. (b) The size of the gauge, i.e. the limiting dimensions of the relevant product thread, as appropriate. For screw gauges, this should be the maximum or minimum pitch diameter of the relevant product thread. (c) If the product thread is to be coated, the gauges should be marked BEF COAT or AFT COAT, as appropriate. However, care should be taken to avoid unnecessary duplication of (d) GO or NOT GO. (e) SET for setting plugs. (f) CHK for check plugs. (g) WEAR CHK for wear check plugs. (h) The manufacturer s name or trademark. (j) A serial number, if required. * In course of preparation COPYRIGHT

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