K15 DOORS K15.13 01.02.2017 Waregemstraat 5-9870 Zulte - Belgium - T. +32 9 388 88 81 - F. +32 9 388 88 21 - commercial@sobinco.com - www.sobinco.com
CONTENTS 1. General... K15.13.03 2. 2-part hinge... K15.13.04 2.1. General, dimensions K15.13.04 2.2. Versions K15.13.04 3. 3-part hinge... K15.13.05 3.1. General, dimensions K15.13.05 3.2. Versions K15.13.05 4. Adjustments... K15.13.06 5. Special characteristics... K15.13.07 5.1. Support pins K15.13.07 5.2. High security against burglary K15.13.07 6. Order tables hinges... K15.13.08 6.1. 2-part hinges K15.13.08 6.2. 3-part hinges K15.13.08 6.3. Step height (xx) and colour code (..) K15.13.08 7. Fixing sets... K15.13.09 7.1. With direct fixing K15.13.09 7.2. With clamping plates for 2-part hinges K15.13.09 7.3. With clamping plates for 3-part hinges K15.13.09 8. Accessories... K15.13.10 8.1. Drilling jig K15.13.10 8.2. Security pin set K15.13.10 8.3. Hinge pins K15.13.10 8.4. Cover cap set K15.13.11 8.5. Hinge bushes K15.13.11 8.6. Height adjustment set K15.13.11 9. Application range... K15.13.12 10. Installation and application example... K15.13.13 10.1. General K15.13.13 10.2. Drilling operations K15.13.14 10.3. Installation order 2-part hinge K15.13.15 10.4. Installation order 3-part hinge K15.13.16 K15.13.02
1. General Characteristics Universal 2-part and 3-part door hinges for aluminium doors. The hinges combine high functionality, user-friendliness and high security with an aesthetic design. Certified in accordance with CE, KOMO and SKG. Maximum vent weight: 120 kg (2-part), 160 kg (3-part). Advantages Simple assembly with direct screwing or assembly with clamping plates. The door hinges are non-handed. 3-dimensional adjustment with only 1 allen key after installation of the door. Support pins prevent the frame part and the vent part dropping. Clip-on cover caps which are also secured by a screw. Higher security against burglary by a security pin when the hinges are mounted externally. Materials and finish Cover caps, frame and vent parts in aluminium. Hinge pin in stainless steel. Maintenance-free high quality bushes in synthetic material. Fixing screws in treated steel or stainless steel. The following finishes are available: natural anodised....... 01 white coated RAL 9016....... 46 colour coated....... 90 + RAL n... More than 450 RAL colours. Anodised in black, bronze or champagne: on request. K15.13.03
2. 2-part hinge 2.1. General, dimensions Vent weights up to 120 kg with 2 hinges. In accordance with standard EN 1935:2002 with CE-classification 4 7 6 0 1 4 1 13. SKG tested, 2 stars. 63 mm 78 mm 84 mm 99 mm A 21 21 42 42 B 42 57 42 57 C 63 78 84 99 D 95.5 110.5 115.5 130.5 E 8 8-14 -14 F 14 14 14 14 G 40 40 32 32 2.2. Versions With direct screwing With clamping plates Screws in treated steel or stainless steel. Length screws: 60 mm or 76 mm. K15.13.04
3. 3-part hinge 3.1. General, dimensions Vent weights up to 160 kg with 2 hinges. In accordance with standard EN 1935:2002 with CE-classification 4 7 7 0 1 4 1 14. SKG tested, 3 stars, on condition that 3 hinges are mounted on the door. Note: With minimum 3 hinges on the door! 3.2. Versions 63 mm 78 mm 84 mm 99 mm A 21 21 42 42 B 42 57 42 57 C 63 78 84 99 D 95.5 110.5 115.5 130.5 E 8 8-14 -14 F 14 14 14 14 G 40 40 32 32 With direct screwing With clamping plates Screws in treated steel or stainless steel. Length screws: 60 mm or 76 mm. K15.13.05
4. Adjustments Both the 2-part hinges and the 3-part hinges can be adjusted in 3 directions. The adjustments can be done by one person, on a mounted door, without unscrewing the hinges. Gasket pressure adjustment All adjustments can be made accurately with a 5 mm allen key. Stepless adjustments: Height adjustment: -1 mm / +4 mm Horizontal adjustment: ± 3 mm Gasket pressure adjustment: ± 1.25 mm Note: the gasket pressure adjustment is spread over the frame part and the vent part: Frame part: -0.5/0/+0.5 mm Vent part: -0.75/-0.25/+0.25/+0.75 mm Height adjustment Horizontal adjustment Thanks to the unique horizontal adjustment there s no visible offset between frame and vent part of the hinge. Adjustment 3-part hinge: After adjusting the gasket pressure, the eccentric bush in the vent part must be kept in its position by the positioning pin (underneath the cover cap). Alternatively, you can also use a 4 mm allen key. Then you turn the vent, the axis is fixed with the grub screw and the positioning pin is removed. Finally, the aluminium cover cap is placed and fixed. K15.13.06
5. Special characteristics 5.1. Support pins The vent and frame parts are each provided with 2 support pins which engage into the profile. Primarily these pins prevent the vent dropping, but they also provide a better positioning of the hinge when mounting. Frame part Vent part 5.2. High security against burglary The hinges are SKG tested and approved: 2-part hinge (2 stars), 3-part hinge (3 stars). The aluminium cover caps are simply clipped and additionally secured by hexagon socket head cap screws. The screws are only accessible when the door is open. When mounting the hinges on the outside, it is possible to prevent access to the hexagon hole of the screws by security pin. K15.13.07
6. Order tables hinges 6.1. 2-part hinges Fixing 63 mm 78 mm 84 mm 99 mm screws 60 mm 37 6160 xx.. 37 6360 xx.. 37 6560 xx.. 37 6760 xx.. screws 60 mm inox 37 6161 xx.. 37 6361 xx.. 37 6561 xx.. 37 6761 xx.. screws 76 mm 37 6176 xx.. 37 6376 xx.. 37 6576 xx.. 37 6776 xx.. screws 76 mm inox 37 6177 xx.. 37 6377 xx.. 37 6577 xx.. 37 6777 xx.. with clamping plates 37 6120 xx.. 37 6320 xx.. 37 6520 xx.. 37 6720 xx.. without fixings 37 6100 xx.. 37 6300 xx.. 37 6500 xx.. 37 6700 xx.. xx = code for step height (see below).. = colour code (see below) 6.2. 3-part hinges Fixing 63 mm 78 mm 84 mm 99 mm screws 60 mm 37 5160 xx.. 37 5360 xx.. 37 5560 xx.. 37 5760 xx.. screws 60 mm inox 37 5161 xx.. 37 5361 xx.. 37 5561 xx.. 37 5761 xx.. screws 76 mm 37 5176 xx.. 37 5376 xx.. 37 5576 xx.. 37 5776 xx.. screws 76 mm inox 37 5177 xx.. 37 5377 xx.. 37 5577 xx.. 37 5777 xx.. with clamping plates 37 5120 xx.. 37 5320 xx.. 37 5520 xx.. 37 5720 xx.. without fixings 37 5100 xx.. 37 5300 xx.. 37 5500 xx.. 37 5700 xx.. xx = code for step height (see below).. = colour code (see below) 6.3. Step height (xx) and colour code (..) The following finishes are available: natural anodised....... 01 white coated RAL 9016....... 46 colour coated....... 90 + RAL n... More than 450 RAL colours. Anodised in black, bronze, champaign: on request. Profile step height Distance A xx 0 mm 00 8 mm 08 9 mm 09 10 mm 10 K15.13.08
7. Fixing sets 7.1. With direct fixing Screws for direct fixing of the hinges. Material: treated steel or stainless steel (inox). Length screws: 60 mm or 76 mm. The screws are supplied with the hinges, but are also separately available in sets. Stainless steel Treated steel Quantity Material Length L Set number 4 Steel 60 mm 40 1160 94 55 4 Inox 60 mm 40 1160 94 00 4 Steel 76 mm 40 1176 96 55 4 Inox 76 mm 40 1176 96 00 6 Steel 60 mm 40 1160 95 55 6 Inox 60 mm 40 1160 95 00 6 Steel 76 mm 40 1176 97 55 6 Inox 76 mm 40 1176 97 00 7.2. With clamping plates for 2-part hinges 2 short clamping plates with spring leaf, 14 mm wide. 4 screws of 30 mm or 40 mm in treated steel. The clamping plates and screws are supplied with the hinges, but are also separately available in sets. Length L Set number 30 mm 79 0322 93 55 40 mm 79 0322 94 55 7.3. With clamping plates for 3-part hinges 1 short clamping plate with spring leaf, 14 mm wide. 1 long clamping plate with spring leafs, 14 mm wide. This clamping plate is for the frame parts. 6 screws of 30 mm or 40 mm in treated steel. The clamping plates and screws are supplied with the hinges, but are also separately available in sets. Length L Set number 30 mm 79 0323 93 55 40 mm 79 0323 94 55 K15.13.09
8. Accessories 8.1. Drilling jig Drilling jigs for 2-part and 3-part hinges. To drill the fixing holes and the holes for the support pins. Description Order code Jig with drilling distance 63 mm 01 0437 00 01 Jig with drilling distance 78 mm 01 0441 00 01 Jig with drilling distance 84 mm 01 0438 00 01 Jig with drilling distance 99 mm 01 0442 00 01 The drilling jigs are standard supplied with the required positioning pieces: A = 4, 5 or 6 mm. 8.2. Security pin set One set contains 4 pins. Especially for external installation. The pin is hammered into the hexagonal hole of the fixing screws and is then snapped off. Description Order code Security pin set with 4 pieces 71 9027 90 00 8.3. Hinge pins Hinge pins in stainless steel. Description Order code Pin for 2-part hinge 71 9225 01 00 Pin for 3-part hinge 71 9226 10 00 K15.13.10
8.4. Cover cap set Black clip-on cover caps in synthetic material: these are different for 2-part and 3-part hinges. The screws for the fixing of the aluminium cover caps: 2-part hinge: 2 pieces 3-part hinge: 3 pieces The fixing screw for the hinge pin of the 3-part hinge. Description Order code Set 2-part hinge 76S 50 53 92 64 Set 3-part hinge 76S 50 64 90 64 Set for 2-part hinge Set for 3-part hinge 8.5. Hinge bushes Eccentric bush in black synthetic material for 2-part hinge: n 75 92 82 00 64 Eccentric bush in black synthetic material for 3-part hinge: n 75 92 83 00 64 Bush in black synthetic material: n 75 92 81 10 64 2-part hinge: 1 piece 3-part hinge: 2 pieces 8.6. Height adjustment set Set n 40 18 08 93 55 Height adjustment piece. Restrictor pin for gasket pressure adjustment. K15.13.11
9. Application range Dwellings Public buildings (schools, hospitals,...) Maximum vent weight = 120 kg (2-part) Maximum vent weight = 160 kg (3-part) Fh=2000mm Fh=2300mm Fh=2000mm Fh=2300mm Fh=2000mm Fh=2300mm Fh=2000mm Fh=2300mm * * 2x 3x 3x 4x 2x 3x 3x 4x Maximum vent width = 1250 mm Maximum vent height = 2000 mm / 2300 mm Wall thickness = 1.7 mm Screw in minimum 2 profile walls When using a surface mounted overhead door closer: * Positioning: see sketch Distance between vent edge and top or bottom hinge: 200 mm Distance between the 2 top hinges: 300 mm K15.13.12
10. Installation and application example 10.1. General With direct fixing K15.13 The necessary drilling holes can be made very quickly and accurately by using a drilling jig. Holes ø10 mm for the screws, holes ø6 mm for the support pins. The screws must be screwed in minimum 2 profile walls. The profile wall thickness must be at least 1.7 mm to have a good fixing. Mount the hinge parts on the profile and fix them. The support pins prevent the vent dropping, but they also provide a better positioning of the hinge when mounting. With clamping plates The necessary drilling holes can be made very quickly and accurately by using a drilling jig. Holes ø10 mm for the screws, holes ø6 mm for the support pins. Slide in the clamping plates and position them in front of the fixing holes. Mount the hinge parts on the profile and fix them. The support pins prevent the vent dropping, but they also provide a better positioning of the hinge when mounting. K15.13.13
10.2. Drilling operations This drawing applies to both direct fixing and installation with clamping plates. Note: the horizontal position of the hinges may vary according to the profile. Only for the 3-part hinge Only for the 3-part hinge 63 mm 78 mm A 21 21 B 42 57 C 63 78 E 8 8 F 14 14 84 mm 99 mm A 42 42 B 42 57 C 84 99 E 14 14 F 14 14 K15.13.14
10.3. Installation order 2-part hinge Drill the holes Fix the frame part 1 Mount the frame bush and the height adjustment piece 2 3 Top Mount axis and vent bush 4 Adjustment (when necessary) 6 Option: mount security pins 7 Fix the vent part 5 Mount the cover caps 8 Fix the cover caps 9 Attention! Mount the cover cap with the clips at the top. K15.13.15
10.4. Installation order 3-part hinge Drill the holes 1 Mount both frame bushes in the same position Fix the frame parts 2 3 Top Mount the axis and the vent bush and fix the vent part Adjustment (when necessary) Fix the vent bush before adjusting the gasket pressure 4 5 6 Fix the axis Option: mount security pins Mount the cover caps Fix the cover caps 7 8 9 10 K15.13.16