Parts UNIVERSAL TOOL TABLE 240-1575 Owner s Manual PRODUCT SPECIFICATIONS Work station tabletop size: 14 x 25 MDF lower shelf 18 x 27 Working height 32 Max. weight capacity 500 lb. Need Assistance? Call us on our toll free customer support line: 1-866-349-8665 Technical questions Replacement parts missing from package
TABLE OF CONTENTS Product Product specifications......... 1 Table of contents.......... 2 Safety instructions........... 3 Safety symbols............ 4-6 Description........... 6 Assembly...... 7-8 Operation...... 9-11 Maintenance........ 12 Exploded view.......13 Parts list.......14 Warranty........15
SAFETY INSTRUCTIONS GENERAL SAFETY RULES WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. READ AND SAVE THESE INSTRUCTIONS WARNING: Do not modify this tool and/or use it for any application other than that for which it was designed. Do not use for scaffolding or as ladder. Do not stand or climb on the bench top work station; it could tip over, causing serious injury. Do not overload. The maximum capacity for the bench top work station is 500lbs. Do not apply an unbalanced load. This could cause the bench top work station to tip over. Store the stand properly. Do not store the bench top work station outdoors or in a damp location. Keep the work area clean, uncluttered, and well lit. Do not work on or place the bench top work station legs on floor surfaces that are slippery from sawdust, oil, water or wax. Keep children and bystanders away while operating a power tool. Distractions may cause you to lose control. Visitors should wear the same safety equipment as the operator. When using a power tool with the bench top work station, always follow the safety instructions in the power tool s Operator s Manual. Always wear safety glasses or eye shields when operating power tools. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Always wear non-slip footwear. Tie back long hair. Roll long sleeves above the elbow. Always use clamps or other practical ways to support the work piece and secure it to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
SAFETY SYMBOLS WARNING: Be sure to read and understand all safety instructions in this Operator s Manual, including all safety alert symbols such as DANGER, WARNING, and CAUTION before using this tool. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION. May be used in conjunction with other symbols or pictographs. DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury. Damage Prevention and Information Messages These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word NOTICE, as in the example below: NOTICE: Equipment and/or property damage may result if these instructions are not followed. WARNING: To ensure safety and reliability, all repairs should be performed by a qualified service technician. WARNING: The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
SAFETY SYMBOLS SAVE THESE INSTRUCTIONS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power Min Minutes Time Alternating Current Direct Current Type of current Type or a characteristic of current n o No Load Speed Rotational speed, at no load Class II Construction Double-insulated construction /min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute Wet Conditions Alert Read The Operator s Manual Eye Protection Safety Alert No-Hands Symbol Do not expose to rain or use in damp locations. To reduce the risk of injury, user must read and understand operator s manual before using this product. Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product. Precautions that involve your safety. Failure to keep your hands away from the blade will result in serious personal injury.
SAFETY SYMBOLS No-Hands Symbol No-Hands Symbol No-Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Failure to keep your hands away from the blade will result in serious personal injury. Failure to keep your hands away from the blade will result in serious personal injury. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. DESCRIPTION KNOW YOUR WORK STATION (Fig.1)
ASSEMBLY WARNING: If any parts are broken or missing, do not attempt to operate the work station until the broken or missing part is replaced. Failure to do so could result in serious injury. WARNING: Do not attempt to modify this work station or create accessories not recommended for use with this work station. Any such alteration or modification is misuse and could result in a hazardous condition leading to serious injury. UNPACKING This product has been shipped disassembled. Carefully remove all the parts and accessories from the carton. Make sure that all items in the packing list are included. Inspect the parts for the work station carefully to make sure that no breakage or damage occurred during shipping. Do not discard the packing material until you have carefully inspected and satisfactorily operated the work station. If any parts are damaged or missing, please return the work station to the place of purchase. PACKAGE CONTENTS AND HARDWARE Item Description Qty. A Long upper cross brace 2 B Short upper cross brace 2 C Long lower cross brace 2 D Short lower cross brace 2 E Log 4 F Footpad 4
ASSEMBLY Item Description Qty. G Tabletop, rear 1 H Tabletop with scale, front 1 J Shelf 2 K Pan head screw (M6x10) 24 L Nut (M6) 24 M Countersink screw (M8x40) 1 N Nut (M8) 2 P Pad 1 Q Washer 8mm 1 R Pan head wood screw (ST5.8x14) 10 S Washer 6mm 12
OPERATION WARNING: Do not use this tool for scaffolding or as a ladder. Make sure to tighten all screws securely prior to use. Maximum capacity is 500lbs. ASSEMBLING THE LOWER AND UPPER CROSS BRACES TO THE LEGS NOTICE: Use pan head screws(k) And nuts(l) to assembly all components except the tabletop and leveling device. NOTICE: Initially, loosely assemble the metal components. Fully tighten components at the end of the assembly process. 1. Assemble a long upper cross brace (A) to the two legs (E) (Fig.2). Screw connections as shown in Fig.2a 2. Assemble a long lower cross brace (C) to two legs (E). Fig.3 Make sure that the lower cross braces are positioned as shown in Fig.3a so that the flange can cradle the lower shelf and the mitered corners of the flange are positioned as shown. 3. Repeat steps 1 and 2 to assemble the other two legs (E). 4. Connect the four legs by assembling two short upper cross braces (B) and two short lower cross braces (D) (Fig.4) 5. Tighten all fasteners completely.
OPERATION ASSEMBLING LEVELING DEVICE (Fig.5) Assemble the leveling device into one of the footpads. 1. Insert countersink screw (M) into pad(p). 2. Thread countersink screw (M) with pad (P) into first nut (N). 3. Place washer (Q) and second nut (N) on top of footpad (F). Thread countersink screw (M) through footpad (F), washer (Q), and second nut (N). Attach Footpads Slide one footpad (F) onto the bottom of each leg. (One footpad will include the leveling device.) Align the large corner radius of the footpad and the corner radius of footpad on angle as shown in Fig.6. Leveling To level the work station on an uneven surface, turn the screw in the leveling device. Move the leveling device in and out to raise or lower the level of the footpad. NOTICE: If necessary, interchange position of footpads on the work station in order to obtain maximum leveling capability. ASSEMBLING THE TABLETOP Assemble the tabletop in one of three positions. For a solid surface, place the edges of the boards together. The remaining two positions are for mounting larger bench tools (Fig.7) To assemble the tabletop: 1. Place the two, thick boards (G,H) print-side-down on a flat surface and spaced to fit the mounting footprint of your tool (Fig.8).
OPERATION 2. Place the assembled frame upside-down onto the table tops. Thread the pan-head wood screws (R) with washers (S) through slots in the brace and into the five holes in each tabletop. NOTICE: The center screws lock the tabletops in position and have one washer (S) on the screw head and one additional washer (S) between the long upper cross brace and the tabletop (Fig.9). ASSEMBLING THE SHELF (Fig.10) NOTICE: The lower cross braces should be oriented so that the flange extends from the lower portion of the cross base cradle the lower shelf (refer to Fig.3a). 1. The shelf comes in two pieces (J). Slide one piece onto the flange and underneath the cross brace bolts. 2. Slide the second piece onto other side. APPLICATIONS (Fig.11) WARNING: Do not use the work station for scaffolding or as a ladder. Make sure to securely tighten all fasteners before using. Maximum capacity is 500 lbs. Power tools on the work station should not exceed a combined overall height of 60inches from the floor. To use the work station with a table saw, use the largest opening so debris does not accumulate. Drill holes as needed into the tabletop. Mount all power tool with nuts and bolts (not supplied). CAUTION: Be careful not to drill the cross braces when drilling holes.
MAINTENANCE WARNING: When servicing, use only identical replacement parts. User of any other parts may create a hazard or cause product damage. GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean clothes to remove dirt, dust, oil, grease, etc. WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician. WARNING: Keep the work station dry, clean, and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum based products or any strong solvent to clean the work station. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
EXPLODED VIEW
PARTS LIST No Part No Part Name QTY 1 240-1575-1 Short upper cross brace 2 2 240-1575-2 Long upper cross brace 2 3 240-1575-3 Short lower cross brace 2 4 240-1575-4 Long lower cross brace 2 5 240-1575-5 Leg 4 6 240-1575-6 Pan head screw( M6x10) 24 7 240-1575-7 Nut (M6) 24 8 240-1575-8 Footpad 4 9 240-1575-9 Pad 1 10 240-1575-10 Countersink screw (M8x40) 1 11 240-1575-11 Nut (M8) 2 12 240-1575-12 Washer ø8mm 1 13 240-1575-13 Pan head wood screw (ST5.8x14) 10 14 240-1575-14 Washer ø6mm 12 15 240-1575-15 Shelf 2 16 240-1575-16 Tabletop, front/ Tabletop, rear 2 WORK STATION MODEL NO. 240-1575 The model number will be found on the nameplate attached to the leg of the work station. Always mention the Model Number when ordering parts for this tool.
TOOL SHOP UNIVERSAL TOOL TABLE WARRANTY 1-YEAR LIMITED WARRANTY: This TOOL SHOP brand tool carries a 1-Year Limited Warranty to the original purchaser. If the tool fails within one (1) year from the date of purchase, simply bring this tool with your original sales receipt back to your nearest MENARDS retail store. At its discretion, TOOL SHOP agrees to have the tool replaced with the same or similar TOOL SHOP product free of charge, within the stated warranty period, when returned by the original purchaser with original sales receipt. Notwithstanding the foregoing, this limited warranty does not cover any damage that has resulted from abuse or misuse of the Merchandise. This warranty: (1) excludes expendable parts including but not limited to blades, belts, bits, light bulbs, and/or batteries; (2) shall be void if this tool is used for commercial and/or rental purposes; and(3) does not cover any losses, injuries to persons/property or costs. This warranty does give you specific legal rights and you may have other rights, which vary from state to state. Be careful, tools are dangerous if improperly used or maintained. Seller s employees are not qualified to advise you on the use of this Merchandise. Any oral representation(s) made will not be binding on seller or its employees. The rights under this limited warranty are to the original purchaser of the Merchandise and may not be transferred to any subsequent owner. This limited warranty is in lieu of all warranties, expressed or implied including warranties or merchantability and fitness for a particular purpose. Seller shall not be liable for any special, incidental, or consequential damages. The sole exclusive remedy against the seller will be for the replacement of any defects as provided herein, as long as the seller is willing or able to replace this product or is willing to refund the purchase price as provided above. For insurance purposes, seller is not allowed to demonstrate any of these tools for you. For questions/comments, technical assistance or repair parts- Please call toll free at: 1-866-349-8665 (M-F 8am-6pm) SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM. Distributed by: Menard, lnc., Eau Claire, WI 54703