Training Programs
Gleason Global Services: Comprehensive Training Solutions Gleason Global Services offers the industry s widest variety of training courses, covering the full spectrum of bevel and cylindrical gear topics. These courses range from helping our customers understand the basics of gearing to applying the sophisticated software tools needed to solve strength or noise problems, to the latest inspection, metrology and maintenance techniques. The Gleason Training Team works with your staff to ensure a fast, thorough review of the practices, skills and capabilities for a wide range of topics. Classroom and hands-on training takes place in a variety of stages, involving the most important production, operation and maintenance issues. In addition, customized training packages can be designed and implemented to meet the special requirements of any customer and facility. To get started, review the general curriculum and registration process described on the following pages. www.gleason.com/services 2
course catalog 2010 Name of the course Hobbing H 10 Introduction of the hobbing machine to operators 4 H 20 Hobbing Technology and Dialogue Program 5 H 30 Maintenance mechanics 6 H 40 Maintenance electr./electronics Siemens 840C 7 H 50 Maintenance electr./electronics Siemens 840D 8 H 60 Maintenance electrics Pfauter Wälzmodule 9 H 70 Maintenance electr./electronics Siemens 3M 10 H 80 Maintenance electr./electronics Bosch CC 11 Profile Grinding G 10 Introduction of the grinding machine to operators 12 G 20 Profile-Grinding Technology and Dialogue Program 13 G 30 Maintenance mechanics 14 G 40 Maintenance electr./electronics Siemens 840C 15 G 50 Maintenance electr./electronics Siemens 840D 16 Shaping S 10 Introduction of the shaping machine to operators 17 S 20 Shaping Technology and Dialogue Program 18 S 30 Maintenance mechanics 19 S 40 Maintenance electr./electronics Siemens 840C 20 S 50 Maintenance electr./electronics Siemens 840D 21 Gear Seminars V 1 Manufacturing of soft cylindrical gears in Ludwigsburg 22 V 2 Hard finishing of cylindrical gears in Ludwigsburg 23 3
machine operation H 10 Introduction of the hobbing machine to operators at customers plant Machine operators, machine workers, setter and foremen. Course H 20 Hobbing Technology and Dialogue Program. Experience in handling numerically controlled machines are desirable. Participants will be able to set-up numerically controlled hobbing machines and process high-quality work pieces. Correct preparation of the machine for the manufacture of work gears Preventive procedure for avoiding errors Inputting data into the Gleason-Pfauter hobbing dialogue program Analysis of processed work gears Measures to improve quality by changing the machine equipment and by means of specific program changes Optimization of technology data and time data The machine must be available for the duration of the course. Of course we care on demands or wishes of the participants. www.gleason.com/services 4
hobbing machines H 20 Training of technology data and inputting this data into the Hobbing dialogue program Machine operators, Toolsetters, Foremen, work preparation, Technologists, Design engineer. None. Participants will be able to enter work-gear, tool and technology data into the Gleason-Pfauter hobbing dialogue program, set up machine programs and process work gears on their own. Machine control: structure, operating modes and functions Special equipment: automatic work piece change, centering Processing procedures, circuits, strategies Inputting data: pre-selection, work gear, tool and intersection data Machine adjustment Production: processing 1st work gear, dimensional corrections, processing subsequent work gears, circuit influences File management: Creating, changing, deleting files Practical exercises at laboratory control and machine including participant s samples Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. 5
hobbing machines H 30 Maintenance mechanics Repair and maintenance personnel. Specialized training, basic experience in hydraulics and pneumatics. Participants are familiarized with the structure and function of the mechanical and hydraulically assemblies of a hobbing machine. They will be able to recognize errors and carry out mechanical and hydraulic maintenance themselves. Mechanical structure of the machine and other assemblies Structure of the hydraulic system and lubrication system Functional interactions with the control system Error and fault recognition Troubleshooting on mechanical and auxiliary equipment Preventive maintenance Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. www.gleason.com/services 6
hobbing machines H 40 Maintenance electr./ electronics Siemens 840C Plant electricians, repair and maintenance personnel. Duration 4 days; 5 days with an interpreter. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machines. Communication of the numerical control system 840C (NCK, PLC, MMC and GIA = Gearbox-Interpolation) Interfaces Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. 7
hobbing machines H 50 Maintenance electr./ electronics Siemens 840D Plant electricians, repair and maintenance personnel Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machines. Communication of control system (NCU, PLC and PCU) Interfaces SI-application ASI / Profi-Bus Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. www.gleason.com/services 8
hobbing machines H 60 Maintenance electr./ electronics Pfauter ELG (Wälzmodule = WM) (Electronic Gearbox) with Siemens 3M or Bosch CC220 / CC300 Plant electricians, repair and maintenance personnel. Control systems basic course H70 Siemens 3M or Control systems basic course H80 Bosch CC220 / CC300. Basic knowledge of electrical and electronically systems. Participants will be able to locate errors in the Pfauter-Wälzmodule and carry out a diagnosis using NC-screen, terminal or a PC. Communication of the control with the Wälzmodule (WM) Structure, block diagram, PLC-function, WM-commands Machine data of Pfauter-Wälzmodule Application of the WM-terminal or PC Optimization with the screen or PC Analysis of following error Software transfer and restarting Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. 9
hobbing machines H 70 Maintenance electr./ electronics Siemens 3M Plant electricians, repair and maintenance personnel. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machine. Communication of the numerical control system with Pfauter ELG (WM = Wälzmodule) Interfaces Functional sequences PLC Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. www.gleason.com/services 10
hobbing machines H 80 Maintenance electr./ electronics Bosch CC220 / CC300 Plant electricians, repair and maintenance personnel. Duration 4 days; 5 days with an interpreter. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machine. Communication of the numerical control system CC220 / CC300 with Pfauter ELG (WM = Wälzmodule) Interfaces Functional sequences PLC and communication tables Auxiliary and diagnostic programs CPL program Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. 11
machine operation G 10 Introduction of the Profile Grinding machine to operators at customers plant. Machine operators, Machine workers, setter and foremen. Course G20 Profile-Grinding Technology and Dialogue Program. Experience in handling numerically controlled machines are desirable. Participants will be able to set-up numerically controlled grinding machines and process high-quality work pieces. Correct preparation of the machine for the manufacture of work gears Preventive procedure for avoiding errors Inputting data into the Gleason-Pfauter grinding dialogue program Analysis of processed work gears Measures to improve quality by changing the machine equipment and by means of specific program changes Optimization of technology data and time data The machine must be available for the duration of the course. Of course we care on demands or wishes of the participants. www.gleason.com/services 12
profile grinding machines G 20 Profile Grinding Technology and Dialogue Program Machine operators, Toolsetters, Foremen, work preparation, Technologists, Design engineer. None. Participants will be able to enter profile-grinding-wheel, work-gear and technology data in the Gleason-Pfauter Profile Grinding dialogue program, set up machine programs and process work gears on their own. The Profile Grinding Machine with its components Abrasives and their application Different kinds of work pieces and fixtures Stock division and diagram evaluation Dressing technologies Recording touch position Grinding, kinematics and specific cutting rate limit (Qw') Inspection and diagram evaluation Function and use of grinding software Corrections Practicing at simulator or grinding machine with examples of the participants Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. 13
profile grinding machines G 30 Maintenance mechanics Repair and maintenance personnel. Specialized training, basic experience in hydraulics and pneumatics. Participants are familiarized with the structure and function of the mechanical and hydraulically assemblies of a gear grinding machine. They will be able to recognize errors and carry out mechanical and hydraulic maintenance themselves. Mechanical structure of the machine and other assemblies Structure of the hydraulic system and lubrication system Functional interactions with the control system Error and fault recognition Trouble-shooting on mechanical and auxiliary equipment Preventive maintenance Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants www.gleason.com/services 14
profile grinding machines G 40 Maintenance electr./ electronics Siemens 840C Plant electricians, repair and maintenance personnel. Duration 4 days; 5 days with an interpreter. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machine. Communication of the numerical control system 840C (NCK, PLC, MMC and ELG = Electronic Gearbox) Interfaces Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. 15
profile grinding machines G 50 Maintenance electr./ electronics Siemens 840D Plant electricians, repair and maintenance personnel. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machines. Communication of control system (NCU, PLC and PCU) Interfaces SI-application ASI / Profi-Bus Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. www.gleason.com/services 16
machine operations S 10 Introduction of the shaping machine to operators at customers plant Machine operators, machine workers, setter and foremen. Course S20 Shaping Technology and Dialogue Program Experience in handling numerically controlled machines are desirable. Participants will be able to set-up numerically controlled shaping machines and process high-quality work pieces. Correct preparation of the machine for the manufacture of work gears Preventive procedure for avoiding errors Inputting data into the Gleason-Pfauter shaping dialogue program Analysis of processed work gears Measures to improve quality by changing the machine equipment and by means of specific program changes Optimization of technology data and time data The machine must be available for the duration of the course. Of course we care on demands or wishes of the participants. 17
gear shaping machines S 20 Shaping Technology and Dialogue Program Machine operators, Toolsetters, Foremen, work preparation. None. Participants will be able to enter shaper-cutter wheel, work gearand technology data in the Gleason-Pfauter shaping dialogue program, set up machine programs and process work gears on their own. Machine control: structure, operating modes and functions Special equipment: automatic change, centering Processing procedures, circuits, strategies Inputting data: shaper cutter, work gear, and intersection data Machine adjustment Production: processing 1st work gear, dimensional corrections, processing subsequent work gears, circuit influences File management: entering, changing, deleting of files Practical exercises at laboratory control and/or machine including participant s samples Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. www.gleason.com/services 18
gear shaping machines S 30 Maintenance mechanics Repair and maintenance personnel. Specialized training, basic experience in hydraulics and pneumatics. Participants are familiarized with the structure and function of the mechanical and hydraulically assemblies of a gear shaping machine. They will be able to recognize errors and carry out mechanical and hydraulic maintenance themselves. Mechanical structure of the machine and their assemblies Structure of the hydraulic system and lubrication system Functional interactions with the control system Error and fault recognition Troubleshooting on mechanical and auxiliary equipment Preventive maintenance Customer-specific training depends on the machine type, machine equipment, the previous knowledge and wishes of the participants. 19
gear shaping machines S 40 Maintenance electr./ electronics Siemens 840C Plant electricians, repair and maintenance personnel. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machine. Duration 4 days; 5 days with an interpreter. Communication of the numerical control system 840C (NCK, PLC, MMC and ELG = Gearbox-Interpolation) Interfaces Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. www.gleason.com/services 20
gear shaping machines S 50 Maintenance electr./ electronics Siemens 840D Plant electricians, repair and maintenance personnel. Experience in handling control systems and numerically controlled machines. Participants will gain an overview of the structure and functioning of the control system. They will be familiar with the linking and communication of the control system and the drive units with the machines. Communication of control system (NCU, PLC and PCU) Interfaces SI-application ASI / Profi-Bus Functional sequences Digital drives Fault search and trouble-shooting Reading of software lists Practical exercises at laboratory control Customer-specific training depends on the machine equipment and the previous knowledge and wishes of the participants. 21
gear seminar soft processing V 1 Manufacturing of soft cylindrical gears Experts in the areas of design, work preparation, manufacture and quality assurance. Basic knowledge of gear cutting and knowledge of the various manufacturing techniques for toothed gear processes. Participants will gain a comprehensive overview of the most modern gear cutting techniques for soft processing from individual production to mass production. Participants max. 36 Only in German Language. Basics of gear cutting Existence of gear deviations Basics of precision Assessment of the quality of gears Efficient work on modern CNC-gear cutting machines (hobbing, shaping, shaving and deburring) Cutting tools for various kinds of manufacturing Gear measuring Economical technology with hobbing Optimization of machine and cutting tool use Dry cutting of gears View to hard gear finishing www.gleason.com/services 22
gear seminar hard processing V 2 Hard finishing of cylindrical gears Experts in the areas of design, work preparation, manufacture and quality assurance. Duration 2 days; Participants max. 36 Only in German Language. Basic knowledge of gear cutting and knowledge of the various manufacturing techniques for toothed gear processes. Participants will gain a comprehensive overview of the most modern gear cutting techniques for hard gear finishing from individual production to mass production. Pre-work for hard gear finishing Existence of gear deviations Measurement and assessment of gears Statistic evaluation of measuring results and investigation of the ability of processes Skive hobbing of hardened gears Hard skiving, a hard gear finishing process for high volume production High performance grinding with profile grinding machines Generating Grinding Spur and helical gear grinding Honing of cylindrical gears by use of a tool with internal teeth Comparison of hard gear finishing processes 23
contact us Individual Gleason-Pfauter Training courses Our courses are based on the practical experience of experts. Knowledge from the day to day work to our training staff is incorporated into the training courses on a continual basis. This permits us to deal with the whole spectrum of your specific production problems and the equipment of the machines supplied and to offer and provide these customer-specific training courses. Organizational Instructions The course description on the following pages provide information relating to aims, content and preconditions. We recommend that you register your employees only for courses the preconditions of which they can meet. We will be happy to advise you with regard to suitability of candidates. Registration: Please contact Ms. Janina Hipper (telephone: +49-(0)7141-404-656; fax: +49-(0)7141-404-500; e-mail: jhipper@gleason.com). We will immediately send you an appropriate quotation and reserve your desired or the next free training date. The date will be reserved after receiving your written order. All unconfirmed trainings within 4 weeks before the planed date, will be used for other customers! Cancellation: It is possible to cancel the confirmed training up to 4 weeks before the planed training. Otherwise the full amount will be invoiced. Should it not be possible to hold a course due to unforeseeable circumstances on our part, you will be notified immediately and an alternative date will be arranged with you. Hotel: We will gladly take over the reservation in a hotel near to us. Language: All trainings will be executed in German or English. Any required interpreter services will be charged according to expense incurred. Fees: The current valid fees you get on request. Course fees cover the costs of training, training documentation, lunch and refreshments for 4 participants. Travel expenses, daily allowance and costs of room and board must be paid by the participants. Special requests: We can also offer training at customers plant on request. (Please ask for necessary requirements and fees!). Important note: For Gear Seminars V1 and V2 contact Mr. Kevin Streicher (telephone: +49-(0)7141-404-358; e-mail: kestreicher@gleason.com) or Mr. Günter Schmidt (telephone: +49-(0)7141-404-455; e-mail: gschmidt@gleason.com). Both Seminars will be held only in german language. 1000 University Avenue P.O. Box 22970 Rochester, NY 14692-2970, USA Tel. +1-585-473-1000 Fax +1-585-461-4348 e-mail: service@gleason.com Maschinenfabrik GmbH Daimlerstrasse 14 D-71636 Ludwigsburg, Germany Tel. +49-(0)7141-404-0 Fax +49-(0)7141-404-500 e-mail: pfauter@gleason.com www.gleason.com service@gleason.com Visit www.gleason.com for Worldwide Sales Locations and Additional Information. W 261/1/0/710 e Printed in Germany.