Σ-mini. Σ-mini Series INSTRUCTIONS. AC Servo Drive Conforming to EN Standard SGMM SGDF. SGMM Servomotors SGDF SERVOPACK

Similar documents
Σ-ΙΙ Series SGDH Profibus-DP Application Module INSTRUCTIONS

Potentiometer Technical Manual Type

Technical Manual Type: AI-V3/J

AC Servo Drive Rotary Servomotor. Safety Precautions

USER'S MANUAL. Series SGMBH/SGDM/SGDH YASKAWA. AC Servodrive (200 V, 22 to 37 kw) (400 V, 22 to 55 kw) SGMBH Servomotor SGDM/SGDH SERVOPACK YASKAWA

Σ-V Series USER'S MANUAL Setup Rotational Motor

Series LINEAR SERVOMOTOR SAFETY PRECAUTIONS

Selecting Your SGMM Sigma Mini Servo System

Varispeed G7/F7 OPTION CARD MECHATROLINK COMMUNICATIONS INTERFACE CARD INSTRUCTIONS MODEL: SI-T

Series SGMBH/SGDH USER S MANUAL AC Servodrive (400 V, 22 to 55 kw) SGMBH Servomotor SGDH SERVOPACK

SERIES SGDH FULLY CLOSED INTERFACE UNIT USER'S MANUAL MODEL: JUSP-FC100

(For Rotary Servomotors)

Troubleshooting Alarm Displays Warning Displays

Σ-V Series USER'S MANUAL Setup Rotational Motor

XtraDrive (XD-) SERIES AC SERVO DRIVER

1000 Hz High Frequency Custom Software

USER'S MANUAL Design and Maintenance

INSTRUCTIONS PG SPEED CONTROL CARD PG-X2. Varispeed G5/F7/G7 OPTION CARD YASKAWA

USER S MANUAL. AC Servo Drives -V-SD Series. Speed Reference with Analog Voltage Expanded Functions

VARISPEED-616G5 OPTION CARD DIGITAL REFERENCE CARD DI-16H2 INSTRUCTIONS

Custom Software Supplement

Sigma II Series Servo System User s Manual

Troubleshooting Alarm Displays Warning Displays

VS-606V7 OPTION UNIT MECHATROLINK COMMUNICATIONS INTERFACE UNIT INSTRUCTIONS MODEL: SI-T/V7

Product Manual. -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Application with Special Motor, SGM7D Motor

TH450A-T TH550A-T THP550-T/TS3000

INSTRUCTIONS PG SPEED CONTROLLER CARD PG-X2. Varispeed G5/F7/G7 OPTION CARD YASKAWA

SGMMV. Rotary Servomotors SGMMV - A1 A 2 A 2 1. Model Designations. 6th. 5th digit. 1st+2nd digits. 7th digit. 4th digit. 3rd digit.

Σ-V Series. USER'S MANUAL Design and Maintenance Rotational Motor Command Option Attachable Type. AC Servo Drives

Σ-V Series. USER'S MANUAL Design and Maintenance. AC Servodrive

Series SGDH Indexer Application Module USER'S MANUAL

AC SERVO DRIVES SERIES. Rotary Servomotors. Certified for ISO9001 and ISO14001

This section is specifically about safety matters

Selection Manual. -7-Series AC Servo Drive Peripheral Device

This section is specifically about safety matters

USER S MANUAL For Use with Large-Capacity Models Design and Maintenance

SigmaLogic7 Compact Hardware Manual

SGDS Sigma III Servo Amplifier User Manual for Mechatrolink-II Communications

Series SGDH Indexer Application Module USER'S MANUAL

USER S MANUAL Design and Maintenance

Specifications of ASDA A2-E_220V Series

USER S MANUAL Design and Maintenance

User s Manual Current Probe IM E. 8th Edition

Σ-II Series SGDH PROFIBUS-DP APPLICATION MODULE USER'S MANUAL MODEL: JUSP-NS500 JUSP-NS500-E MANUAL NO. SIE-C718-8C

Σ-V Series. USER'S MANUAL Operation of Digital Operator Model: JUSP-OP05A-1-E. AC Servo Drives. Introduction. Parameter/Monitor Modes

USER S MANUAL. AC Servo Drives -V Series / -V Series for Large-Capacity Models / -7 Series. Safety Module. Model: SGDV-OSA01A.

Σ-V Series. USER'S MANUAL Design and Maintenance. AC Servo Drives. Linear Motor MECHATROLINK-II Communications Reference

Troubleshooting Alarm Displays Warning Displays

USER S MANUAL Design and Maintenance

USER S MANUAL Design and Maintenance

INVERTER INSTRUCTION MANUAL. 16 bit digital input function. Plug-in option FR-A7AX PRE-OPERATION INSTRUCTIONS INSTALLATION AND WIRING

JUNMA SERIES SERVO DRIVE

APPLICATION MODULE USER'S MANUAL

Product Manual Model: SGD7S- 00 F79

Command Manual. -7-Series AC Servo Drive MECHATROLINK-III Communications Standard Servo Profile. MECHATROLINK-III Communication Settings

AC SERVO DRIVES SERIES. Servopacks. Certified for ISO9001 and ISO14001

Ambient Conditions Storage Conditions Installation Minimum Clearances and Air Flow...2 3

USER S MANUAL. OMNUC U SERIES MODELS R88M-U (AC Servo Motors) MODELS R88D-UT (AC Servo Drivers) AC SERVO MOTORS/DRIVERS (1 to 5 kw)

Product Manual Model: SGD7S- 00 F79

Σ-V Series. USER'S MANUAL Design and Maintenance. AC Servodrive

General-Purpose AC Servo. General-Purpose Interface AC Servo SERVO AMPLIFIER INSTRUCTION MANUAL MR-JE-_A MODEL

GE Fanuc Automation. Servo Motor β Series. Computer Numerical Control Products. Descriptions Manual

User s Manual Current Probe. IM E 2nd Edition IM E

Product Manual. -7-Series AC Servo Drive Rotary Servomotor with 400 V-Input Power. Model: SGM7J, SGM7A, SGM7G. Basic Information on Servomotors

Cat. No. I013-E1-4 USER S MANUAL SYSDRIVE 3G3EV. (Multi-function Models) Compact Low-noise Inverter

Cable lead-out. Standard. Rear lead-out (Connecter used in models 58 and 65) Variation. Side lead-out is available. (Models 25, 32, and 40) Option

New Servo Concept: Junma

Keychain Radio Remote Control System

User s Manual Current Probe. IM E 2nd Edition. Yokogawa Electric Corporation

General-Purpose AC Servo. General-Purpose Interface AC Servo SERVO AMPLIFIER INSTRUCTION MANUAL MR-JE-_A MODEL

MDS-CH-SP PLG Adjustment(BNP-B H)

AFC Series AFC -20HG AFC-20SE

SD Series. AC Spindle Motor Drives with Power Regeneration, AC Servo Drives. Speed Reference with Analog Voltage Expanded Functions

SHI Series Pure Sine Wave Inverter (SHI2000 AND SHI3000) User s Manual

Dynamo Brushless DC Motor and GreenDriveTM Manual

200 Watt Passive Shunt Module

MR-J4-_B-RJ010 MR-J4-_B4-RJ010 MR-J3-T10 SERVO AMPLIFIER INSTRUCTION MANUAL. General-Purpose AC Servo

Phase-sequence Phase-loss Relay

6th digit. 5th digit. 4th digit. Code Specifications 3 20-bit absolute (standard) D 20-bit incremental (standard) Design Revision Order

HOW TO CHECK SERVOPACK:

AC SERVO DRIVES JUNMA SERIES D E F I JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA JUNMA

Σ-V Series. USER'S MANUAL Design and Maintenance Rotational Motor Command Option Attachable Type. AC Servo Drives

Tube Facing Tool.

CS Series. Compact, Cost-effective, High Reliability Switching Power Supply. TDK-Lambda Introduces CS series

Model S-520 Coin Counter / Sorter Operating Manual

Product Manual. -7-Series AC Servo Drive -7S SERVOPACK with FT/EX Specification for Press and Injection Molding Application

Custom Software Supplement

VECTOR INVERTER -INSTRUCTION MANUAL- 16-BIT DIGITAL INPUT FR-V5AH

Operating Manual. -7-Series AC Servo Drive Digital Operator. Model: JUSP-OP05A-1-E. Introduction. Parameter/Monitor Functions.

Operating Manual. -7-Series AC Servo Drive Digital Operator. Model: JUSP-OP05A-1-E JUSP-OP07A-E. Introduction. Parameter/Monitor Functions

Product Manual. -7-Series AC Servo Drive Linear Servomotor with 400 V-Input Power. Model: SGLF, SGLT. Basic Information on Servomotors

General-Purpose AC Servo. Instructions and Cautions for Drive of HC/HA Series Servo Motor with MR-J4-(DU)_B_-RJ020

Copyright 2014 YASKAWA ELECTRIC CORPORATION All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or

SGMJV. Rotary Servomotors SGMJV - 01 A D A 2 1. Model Designations. 2Without Gears. 1st+2nd digits. 3rd digit. 5th digit. 6th digit.

5th digit. 4th digit. 6th digit. Design Revision Order. Shaft End. Code Specifications

LA-T SERIES. Fast and reliable minute granular flaw detection in winding wires. Winding Wire Granular Flaw Detector PARTICULAR USE SENSORS

I/O Module USER S MANUAL

Switch Mode Power Supply

TOSVERT VF-PS1 series BACnet option unit Instruction Manual BCN001Z

POWERED MONITOR SPEAKER MSP10STUDIO

Transcription:

AC Σ-mini SGMM SGDF AC Servo Drive Conforming to EN Standard Σ-mini Series INSTRUCTIONS SGMM Servomotors SGDF SERVOPACK To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOB-S800-27B

INTRODUCTION J Manual Contents This manual consists of Japanese Version and English Version. D Japanese Version: Described on pages J - 1 to J - 20. D English Version: Described on pages E - 1 to E - 21. Use the Japanese Version or English Version as needed. J User Instructions Use these instructions for the following jobs: D Checking -Series Servo drive on delivery D Installing -Series Servo drive D Wiring -Series Servo drive D Operating -Series Servo drive D Inspecting and maintenance of -Series Servo drive ii

CONTENTS Σ SERIES AC SERVODRIVE INSTRUCTIONS... E - 1 NOTES FOR SAFE OPERATION... E - 3 1 CHECKING ON DELIVERY... E - 5 2 LIST OF STANDARD COMBINATION... E - 7 3 CABLE SPECIFICATIONS... E - 7 4 INSTALLATION... E - 8 4.1 Transportation... E - 8 4.2 Installing the Servomotor... E - 8 4.3 Installing the SERVOPACK... E - 9 5 WIRING... E - 10 5.1 Typical Configuration... E - 10 5.2 Flowchart for Peripheral Device Selection... E - 12 5.3 Wiring Precautions... E - 15 6 OPERATION... E - 16 7 INSPECTION AND MAINTENANCE... E - 17 7.1 Servomotor... E - 17 7.2 SERVOPACK... E - 17 8 MEASURES TO SATISFY THE EMC DIRECTIVE... E - 19 8.1 Applicable Servomotors... E - 19 8.2 Applicable Noise Filter... E - 19 8.3 Applicable Power Supply... E - 19 8.4 Motor Cables... E - 19 8.5 Encoder Cables... E - 20 8.6 Control I/O... E - 20 v

8.7 Digital Operator and Monitoring by Personal Computer... E - 20 8.8 Cable Core... E - 20 8.9 Wiring Examples... E - 21 vi

INSTRUCTIONS Σ SERIES AC SERVODRIVE CONTENTS Σ SERIES AC SERVODRIVE INSTRUCTIONS E - 1 NOTES FOR SAFE OPERATION... E - 3 1 CHECKING ON DELIVERY... E - 5 2 LIST OF STANDARD COMBINATION... E - 7 3 CABLE SPECIFICATIONS... E - 7 4 INSTALLATION... E - 8 4.1 Transportation... E - 8 4.2 Installing the Servomotor... E - 8 4.3 Installing the SERVOPACK... E - 9 5 WIRING... E - 10 5.1 Typical Configuration... E - 10 5.2 Flowchart for Peripheral Device Selection... E - 12 5.3 Wiring Precautions... E - 15 6 OPERATION... E - 16 7 INSPECTION AND MAINTENANCE... E - 17 7.1 Servomotor... E - 17 7.2 SERVOPACK... E - 17 8 MEASURES TO SATISFY THE EMC DIRECTIVE... E - 19 8.1 Applicable Servomotors... E - 19 8.2 Applicable Noise Filter... E - 19 8.3 Applicable Power Supply... E - 19 8.4 Motor Cables... E - 19 8.5 Encoder Cables... E - 20 8.6 Control I/O... E - 20 8.7 Digital Operator and Monitoring by Personal Computer E - 20 8.8 Cable Core... E - 20 8.9 Wiring Examples... E - 21 E-1

This instruction manual covers AC servo drive Σ series SERVOPACK. The AC Servo Drives consist primarily of AC Servomotors and their controllers, SER- VOPACKS. To properly use the AC servo drive Σ series, read this manual thoroughly and retain for easy reference for inspections and maintenance etc. Reference materials are listed below: Manual Titles Σ Series SGMM/SGDF USER S MANUAL Digital Operator Type JUSP-OP02A-3 OPERATION MANUAL Software for Personal Computer Monitoring OPERATION MANUAL AC Servomotor INSTRUCTIONS Manual No. SIE-S800-27 TOE-S800-15.3 SIE-S800-15.5 TOE-C231-2 General Precautions S Some drawings in this manual are shown with the protective cover or shields removed, in order to describe the detail with more clarity. Make sure all covers and shields are replaced before operating this product. S Some drawings in this manual are shown as typical example and may differ from the shipped product. S This manual may be modified when necessary because of improvement of the product, modification or changes in specifications. Such modification is made as a revision by renewing the manual No. S To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative listed on the last page stating the manual No. on the front cover. S YASKAWA is not responsible for accidents or damages due to any modification of the product made by the user since that will void our guarantee. E-2

NOTES FOR SAFE OPERATION Read this manual thoroughly before installation, operation, maintenance or inspection of the AC Servo Drives. In this manual, the NOTES FOR SAFE OPERATION are classified as WARNING or CAU- TION. WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in death or serious personal injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury and/or damage to the equipment. In some instances, items described in CAUTION may also result in a serious accident. In either case, follow these important items. WARNING (WIRING) D Grounding must be in accordance with the national code and consistent with sound local practices. Failure to observe this warning may lead to electric shock or fire. (OPERATION) D Never touch any rotating motor parts during operation. Failure to observe this warning may result in personal injury. (INSPECTION AND MAINTENANCE) D Do not touch areas inside the SERVOPACK. Electrical shock may result. D After turning OFF power, wait at least five minutes before servicing the product. Otherwise, residual electric charges may result in electric shock. E-3

CAUTION (RECEIVING) D Use the specified combination of Servomotor and SERVOPACK. Failure to observe this caution may lead to fire or failure. (STORAGE AND TRANSPORTATION) D If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or plywood, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used. Example: Heat treatment, where materials are kiln dried to a core temperature of 56 C for 30 minutes or more. Iftheelectronicproducts,whichincludestand aloneproductsandproductsinstalledinmachines,arepacked with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular,disinfectants containing halogen,which includeschlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors. (INSTALLATION) D Never use the equipment where it may be exposed to splashes of water, corrosive or flammable gases, or near flammable materials. Failure to observe this caution may lead to electric shock or fire. (WIRING) D Do not connect three-phase power supply to output terminals U V and W. Failure to observe this caution may lead to personal injury or fire. D Make sure that screws on the power supply and motor output terminals are securely tightened. Failure to observe this caution can result in a fire. (OPERATION) D To avoid inadvertent accidents, run the Servomotor only in test run (without load). Failure to observe this caution may result in personal injury. D Before starting operation with a load connected, set up user constants suitable for the machine. Starting operation without setting up user constants may lead to overrun failure. D Before starting operation with a load connected, make sure emergency-stop procedures are in place. Failure to observe this caution may result in personal injury. D During operation, do not touch the heat sink. Failure to observe this caution may result in burns. (INSPECTION AND MAINTENANCE) D Do not disassemble the Servomotor or the SERVOPACK. Failure to observe this caution may result in electric shock or personal injury. D Never change wiring while power is ON. Failure to observe this caution may result in electric shock or personal injury. E-4

1 CHECKING ON DELIVERY When Σ-Series products are delivered, check the following items: Check Items Remarks Check if the delivered products are the ones you ordered. Check if the motor shaft rotates smoothly. CheckthetypesmarkedonthenameplatesofServomotorandSER- VOPACK (see the table on the next page). Ifthemotorshaftissmoothlyturnedbyhand,itisnormal.However, if the motor has brakes, it cannot be turned manually. Check for damage. Check screws for looseness. Checktheoverallappearance,andcheckfordamageorscratchesresulting from transportation. Check for looseness by using a screwdriver as necessary. If any of the above items are faulty or incorrect, contact the dealer from which you purchased the products or your nearest local sales representative. E-5

1CHECKING ON DELIVERY Appearance Nameplate Type Standard Servomotors SGMM A1 C 3 1 2 j Σ Series SGMM Servomotor Rated output A1: 10 W B3: 3W A2: 20 W B5: 5W A3: 30 W B9: 10 W Power supply C: 24 VDC S: EN safety standards, 24 VDC Encoder specifications 3: 2048P/R incremental encoder F: 1024 P/R incremental encoder Design revision order Rated output Servomotor model Rated output current Shaft specifications 2: Straight without key 3: Straight with flat seat Option C: With brake (24V) Servomotors Servomotors with Reduction Gears SGMM A1 C 3 J 1 2 j Σ-Series SGMM Servomotor Serial number Rated speed Manufacturing date Σ Series SGMM Servomotor Rated output A1: 10 W A2: 20 W A3 :30 W Power supply C: 24 VDC S: EN safety standards, 24 VDC Encoder specifications 3: 2048P/R incremental encoder With reduction gear Deceleration rate A: 1/5 B: 1/16 C: 1/25 Shaft specifications 2: Straight without key 3: Straight with flat seat Option C: With brake (24V) SGDF- A1CS DC24V C N 5 SERVOPACK SERVOPACK model SGDF A1 C S SERVO- PACKS CN3 CN4 CN2/PG RDY ALM CN1/IO 1.2 AC-OUTPUT Σ Series SGDF SERVOPACK Rated output A1: 10 W B3: 3W A2: 20 W B5: 5W A3: 30 W B9: 10 W Serial number Applicable power supply Applicable motor capacity Power supply C: 24 VDC Type S: Speed/torque control P: Position control Σ-Series SGDF SERVOPACK E-6

2 LIST OF STANDARD COMBINATION Combination of SERVOPACK, Servomotor and Accessories Applicable Servomotor Power Supply Capacity per SERVOPACK* 1 W MCCB or Fuse Capacity * 2 A Recommended Noise Filter* 3 Type Spec. Magnetic Contactor 10 W A1Cj SGMM-A1jj 28 5 LF-205A Single-phase HI-11J 220 20 W A2Cj SGMM-A2jj 42 200V, 5A (20A)or 30 W A3Cj SGMM-A3jj 60 equivalent 300 3W B3Cj SGMM-A3jj 22 130 5W B3Cj SGMM-A3jj 24 10W B3Cj SGMM-A3jj 30 140 SERVOPACK Type SGDF- Power Supply Capacity to SERVO- PACK * 4 W * 1 Values at rated load. * 2 Braking characteristics at 25 C : 200% for 2s or above, 700% for 0.01s or above. * 3 Yaskawa recommends noise filter manufactured by Tokin Corp. Contact Yaskawa sales representative. * 4 Power supply capacity required for maximum load. 3 CABLE SPECIFICATIONS The rated current and cable size of the SERVOPACK external terminals are shown in below. Select cable specifications and size according to the operating environment and current capacity. SERVOPACK Type SGDF- Main Circuit Power Input Terminal* 1 24VDC, GND, Rated Current (Arms) Cable Spec. (mm 2 ) Motor Connection Terminals* 1 U, V, W, Rated Current (Arms) Cable Spec (mm 2 ) A1Cj 1.2 0.5 min. 2.1 * 2 A2Cj 1.7 2.0 A3Cj 2.3 2.9 B3Cj 0.9 1.3 B5Cj 1.0 1.3 B9Cj 1.2 1.9 * 1 The cable specifications are selected under conditions of three cables per bundle at 40 C ambient temperature, with the rated current flowing. * 2 Be sure to use Yaskawa cables. For details, refer to 5.2 Flowchart for Peripheral Device Selection. E-7

4INSTALLATION 4 INSTALLATION 4.1 Transportation D Do not lift or carry the Servomotor by the (encoder and/or motor) cables. It may break the wire. D Gently place the Servomotor when installing. 4.2 Installing the Servomotor J Installation direction AC Servomotor can be installed either horizontally or vertically. J Precautions for installation This is a precision equipment, therefore, avoid impacts on motor or output shaft. J Installation sites: The Servomotor is designed for indoor use. Install Servomotor in an environment which meets the following conditions: D Free from corrosive and explosive gases D Well-ventilated and free from dust and moisture D Ambient temperature of 0 to 40 C D Relative humidity of 20% to 80% (non-condensing) D Inspection and cleaning can be performed easily E-8

4.3 Installing the SERVOPACK 4.3 Installing the SERVOPACK J Installation direction D Mount the unit vertically on wall using the mounting holes on the baseplate, with main terminals at the bottom. D Since SERVOPACK is a self-cooling unit, supply enough space for cooling. D If SERVOPACKS are mounted side by side, temperature may rise because of the uneven temperature inside the panel. Therefore, provide a fan/fans above the SERVOPACK blowing down on the units. Fan Fan 50 mm or more 30 mm or more 10 mm or more 50 mm or more J Installation sites: Situation When installed in a control panel When installed near a heating unit Notes on Installation Design the control panel size, unit layout, and cooling method so that the temperature around the periphery of the SERVOPACK does not exceed 50 C. Suppress radiation heat from the heating unit and a temperature rise caused by convection so that the temperature around the periphery of the SERVOPACK does not exceed 50 C. When installed near a source of vibration Wheninstalledinaplacereceivingcorrosive gases Install a vibration isolator underneath the SERVOPACK to prevent it from receiving vibration. Corrosive gases do not immediately affect the SERVOPACK but will eventually cause contactor-related devices to malfunction. Take appropriate action to prevent corrosive gases. Others Avoidinstallationinahotandhumidplaceorwhereexcessivedust or iron powder is present in the air. 40 C or below is preferable to maintain the reliability over a long period. E-9

5WIRING 5 WIRING 5.1 Typical Configuration Before wiring, turn OFF the power ON/OFF switch and post a notice of No Conduction. Only an electrical expert can perform the wiring. E-10

5.1 Typical Configuration Host controller The SGDF Servopack can be used with most host controllers. Molded-case circuit breaker (MCCB) Power supply: Single-phase 200 or 100 VAC MEMOCON GL120/GL130 PLC with Motion Control Module Noise filter Used to protect power supply line. Shuts the circuit OFF when overcurrent is detected. Used to eliminate external noise from power supply line. Molded-case circuit breaker Digital Operator Allows the user to set user constants or operation references and display operation status or alarm status. Personal computers can also be used. JUSP-OP02A-3 Personal computer Magnetic contactor Turns the Servo ON or OFF. Use a surge suppressor for the magnetic contactor. Model: HI-Series Noise filter Connecting cable: JZSP-CFS01 to 03 Encoder cable AC/DC power supply Magnetic contactor Motor cable Supplies Servopack with 24 VDC. AC/DC power supply Power supply ground line E-11

5WIRING 5.2 Flowchart for Peripheral Device Selection Peripheral Device Selection Flowchart Start peripheral device selection 1) Select motor cables SGMM-AjC/ SGMM-BjC SGMM-BjC SGMM-AjC Without brake/ With brake? Without brake With brake With connector at both ends/cable only? With connector at both ends/cable only? With connector at both ends Cable only With connector at both ends Cable only Select one of the following according to cable length. 1m JZSP-CFM00-01 3m JZSP-CFM00-03 5m JZSP-CFM00-05 Select one of the following according to cable length. 1m JZSP-CFM09-01 3m JZSP-CFM09-03 5m JZSP-CFM09-05 Select one of the following according to cable length. 1m JZSP-CFM10-01 3m JZSP-CFM10-03 5m JZSP-CFM10-05 Select one of the following according to cable length. 1m JZSP-CFM19-01 3m JZSP-CFM19-03 5m JZSP-CFM19-05 Select connector kit. Servo side: JZSP-CFM9-1 Motor side: JZSP-CFM9-2 Select connector kit. Servo side: JZSP-CFM9-1 Motor side: JZSP-CFM9-3 With connector at both ends/cable only? With connector at both ends Cable only Select one of the following according to cable length. 1m JZSP-CFM01-01 3m JZSP-CFM01-03 5m JZSP-CFM01-05 Select one of the following according to cable length. 1m JZSP-CFM09-01 3m JZSP-CFM09-03 5m JZSP-CFM09-05 Select connector kit. Servo side: JZSP-CFM9-1 Motor side: JZSP-CFM9-4 E-12

5.2 Flowchart for Peripheral Device Selection 2) Select encoder cable Standard Specifications/ European Specifications Standard Specifications EN standard Select according to details provided in 8.5 Encoder Cables. Connector / at both ends Connector at both ends SGMM-AjC/ SGMM-BjC Servopack end with connector Cable / only SGMM-AjC SGMM-BjC Servopack end with connector Cable only Select one of the following according to cable length. Select one of the following according to cable length. Select one of the following according to cable length. Select one of the following according to cable length. 1m JZSP-CFP00-01 1m JZSP-CFP01-01 1m JZSP-VFP10-01 1m JZSP-CFP09-01 3m 5m JZSP-CFP00-03 JZSP-CFP00-05 3m 5m JZSP-CFP01-03 JZSP-CFP01-05 3m 5m JZSP-VFP10-03 JZSP-VFP10-05 3m 5m JZSP-CFP09-03 JZSP-CFP09-05 Select connector kit for motor side. SGMM-AjC: JZSP-CFP9-1 SGMM-BjC: JZSP-CFP9-2 Select connector kit. Servopack side JZSP-VFP9 Motor side SGMM-AjC: JZSP-CFP9-1 SGMM-BjC: JZSP-CFP9-2 E-13

5WIRING 3) Select CN1 connector for reference input. Connector kit / One cable end without connector Connector kit JZSP-VFP9 Connector kit One cable end without connector Cable with CN1 connector and one end without connector 1m 3m JZSP-VFI01-01 JZSP-VFI01-03 4) Select connector kit for power supply: JZSP-CFG9 5) Select SERVOPACK power supply Power supply: 220 W min. 6) Select power supply circuit breaker (MCCB) and noise filter Capacity: 3 A 7) Use a magnetic contactor and surge suppressor End peripheral device selection E-14

5.3 Wiring Precautions 5.3 Wiring Precautions J Grounding wire D In conformance with local electrical codes, ground the SERVOPACK s grounding terminal. D Be sure to connect the grounding wire of the Servomotor to of the SERVOPACK. D Never share the grounding cable or grounding rod with welders, power equipment, or other high-voltage devices. Separate the grounding cable from wiring of high-voltage equipments. D Make the grounding wire as short as possible. As for cable size, see Par. 3. D If two or more SERVOPACKS are used, ground them as shown in (a) below. Avoid methods (b) and (c). GOOD (a) POOR (b) POOR (c) J Power supply D Supply 24VDC for power supply. D Do not connect three-phase power to output terminals U V W. Failure to observe this caution may damage the SERVOPACK. D Take care to prevent power line wiring or output wiring from touching or being enclosed inside the case. J Noise control D If the speed signal line is affected by noise, malfunction may result. Separate power cables from control cables. Make the speed signal line as short as possible and use twisted-pair wires. D Never use a noise filter (for power input) for motor circuit. If peripheral devices malfunction due to the noise from SERVOPACK, insert a noise filter (for output, type LF-310KA, made by Tokin Corp.) between motor and SERVOPACK. E-15

6OPERATION 6 OPERATION J Conducting test run for Servomotor without load When Servomotor is operated without load, set the speed loop gain (user constant Cn-04) to 40 or less. (Factory setting is 80) Speed loop gain(user constant Cn-04) is determined by the following conditions: Load inertia motor inertia 3 Therefore, when motor is rotated without load (without load inertia) or load inertia is small, if the value has been kept at the factory setting, the motor may oscillate. To avoid this, make sure to set the value of Cn-04 (speed loop gain) to 40 or less and then servo ON. J Conducting test run with Servomotor connected to machine SERVOPACK initial user constants setting is performed supposing the normal operation conditions. Before test run, set up user constants suitable for the machine. Failure to set up the user constants initial setting may result in machine overrun or breakdown. As for the setting procedures and methods, refer to Digital Operator Operation Manual. J Check items during test run The following items should be checked during the test run. D Unusual vibration D Abnormal noise D Excessive temperature rise E-16

7.1 Servomotor 7 INSPECTION AND MAINTENANCE 7.1 Servomotor For inspection and maintenance of Servomotors, follow the simple, daily inspection procedures in the table below. The AC Servomotors are brushless. Simple, daily inspection is sufficient. The inspection and maintenance frequencies in the table are only guidelines. Increase or decrease the frequency to suit the operating conditions and environment. Item Frequency Procedure Comments Vibration and Daily Touch and listen. Levels higher than normal? noise Appearance According to degree of contamination Clean with cloth or compressed air. Insulation resistance measurement Replace oil seal Overhaul At least once a year At least once every 5,000 hours At least once every 20,000 hours or 5 years Disconnect SERVOPACK and test insulation resistance at 500 V. Must exceed 10 MΩ.* Remove servomotor from machine and replace oil seal. Contact your YASKAWA representative. * Measure across the Servomotor FG (Green/Yellow) and the U-phase (Red), V-phase (White), or W-phase (Blue) power lead. Contact your YASKAWA representative if the insulation resistance is below 10 MΩ. Applies only to motors with oil seal. The customer should not disassemble and clean the Servomotor. 7.2 SERVOPACK The SERVOPACK contains highly reliable parts and daily inspection is not required. Carry out the inspections and maintenance in the table below once every year. Item Frequency Procedure Remedy Clean unit interior and circuit At least once Check for dust, dirt, and oil on the surfaces. Cleanwithcompressedair. boards a year Loose screws Defective parts in unit or on circuit boards. At least once a year At least once a year Check for loose terminal block and connector screws. Check for discoloration, damage or discontinuities due to heating. Tighten any loose screws. Contact your YASKAWA representative. E-17

7INSPECTION AND MAINTENANCE J Part replacement schedule The following parts are subject to mechanical wear or deterioration over time. To avoid failure, replace these parts at the frequency indicated. Part Standard Replacement Period Replacement Method Smoothing Capacitor 7 to 8 years Test. Replace with new part if necessary. Relays --- Test. Replace if necessary. Fuse 10 years Replace with new part. Electrolytic Capacitor on Circuit Board 5 years Test. Replace with new part if necessary. Note: Operating Conditions: Ambient Temperature: annual average 30 C Load Factor: 80% max. Operation Rate: 20 hours/day max. E-18

8.1 Applicable Servomotors 8 MEASURES TO SATISFY THE EMC DIRECTIVE This section describes the measures required for SERVOPACKS to conform to EMC Directive (EN55011, EN50082-2). 8.1 Applicable Servomotors Use a Yaskawa Servomotor conforming to EN standards. D Servomotor Models: SGMM-A1S312 (10 W) SGMM-A2S312 (20 W) SGMM-A3S312 (30 W) 8.2 Applicable Noise Filter Use the following noise filter. Make sure to ground the noise filter properly. Model Manufacturer MYB-1206-33 NEMIC-LAMBDA K.K 8.3 Applicable Power Supply Use a power supply conforming to EN standards. Make sure to ground the power supply properly. Recommended power supply is as follows: Model Manufacturer PLEY24HSZ-PU ETA ELECTRIC IND. Co., Ltd 8.4 Motor Cables The maximum cable length is 5 m (16.7 feet). E-19

8MEASURES TO SATISFY THE EMC DIRECTIVE 8.5 Encoder Cables Use an encoder cable with connector at both ends. The maximum cable length is 5 m (16.7 feet). Select one of the following according to cable length. 1 m: JZSP-VFP00-01 3 m: JZSP-VFP00-03 5 m: JZSP-VFP00-05 8.6 Control I/O Use cables with CN1 connectors for control I/O. When using connector kits, use shielded cable for the CN1 cable and make sure to ground between the cable shield and connector case. Connect the shield at the host controller properly. 8.7 Digital Operator and Monitoring by Personal Computer Use the Digital Operator or personal computer (for monitoring) for trial operation only. Disconnect them during normal operation. 8.8 Cable Core Model Manufacturer ESD-SR-25 Tokin Corp. The cable line and line position where the core is attached is as follows: Cable Line Encoder Line Motor Line Line Position Servopack end Servopack end Motor end E-20

8.9 Wiring Examples 8.9 Wiring Examples The following diagram shows the wiring conditions conforming to EMC Directive. The noise filter and the core are shown in the diagram. Earth Plate/Shield Box Power Supply 200 VAC Single-phase Clamp Noise Filter Power Supply AC/DC Output: 24 VDC Core Clamp SERVOPACK SGDF- 24 VDC, GND U, V, W Servomotor SGMN- Motor FG FG CN2 CN1 Core Clamp Core Encoder Clamp 5 m (196.8 in) 2 m (78.7 in) Controller Clamps: Fix and ground the cable shield using a piece of conductive metal. Symbol Name Specification 1 Controller cable Shield cable (0.5 m) (19.6 in) 2 Motor cable Shield cable (5 m) (196.8 in) 3 Encoder cable Shield cable (5 m) (196.8 in) 4 AC Line cable Shield cable (2 m) (78.7 in) 5 DC Line cable Shield cable (0.5 m) (19.6 in) E-21

AC Servo Drive Conforming to EN Standard Σ-mini Series INSTRUCTIONS IRUMA BUSINESS CENTER (SOLUTION CENTER) 480, Kamifujisawa, Iruma, Saitama 358-8555, Japan Phone 81-4-2962-5151 Fax 81-4-2962-6138 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. Avenida Piraporinha 777, Diadema, São Paulo, 09950-000, Brasil Phone 55-11-3585-1100 Fax 55-11-3585-1187 http://www.yaskawa.com.br YASKAWA EUROPE GmbH Hauptstraβe 185, Eschborn 65760, Germany Phone 49-6196-569-300 Fax 49-6196-569-398 http://www.yaskawa.eu.com YASKAWA ELECTRIC KOREA CORPORATION 9F, Kyobo Securities Bldg. 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-737, Korea Phone 82-2-784-7844 Fax 82-2-784-8495 http://www.yaskawa.co.kr YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151 Lorong Chuan, #04-02A, New Tech Park 556741, Singapore Phone 65-6282-3003 Fax 65-6289-3003 http://www.yaskawa.com.sg YASKAWA ELECTRIC (CHINA) CO., LTD. 12F, Carlton Bld., No.21 HuangHe Road, HuangPu District, Shanghai 200003, China Phone 86-21-5385-2200 Fax 86-21-5385-3299 http://www.yaskawa.com.cn YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE Room 1011, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing 100738, China Phone 86-10-8518-4086 Fax 86-10-8518-4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F, 16, Nanking E. Rd., Sec. 3, Taipei 104, Taiwan Phone 886-2-2502-5003 Fax 886-2-2505-1280 YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. 1999-2014 YASKAWA ELECTRIC CORPORATION. All rights reserved. MANUAL NO. TOB-S800-27B Published in Japan February 2014 99-2 15-0 13-6-9