PRO-RAILING. The Stainless Steel Handrail Component System. Third Edition. FAST NATIONWIDE DELIVERY ANY QUANTITY SUPPLIED

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PRO-RAILING The Stainless Steel Handrail Component System Third Edition On - Site Flexibility FAST NATIONWIDE DELIVERY ANY QUANTITY SUPPLIED COMPETITIVE PRICES Available from Stock

PRO-RAILING The Stainless Steel Handrail Component System Pro-Railing is a stylish, durable and cost effective stainless steel handrailing component system designed with ease of installation in mind. The comprehensive range of components allows you to specify and install without the need for fabrication and maximises on-site flexibility for those changes that inevitably arise. The system enables the most stylish of handrailing and balustrades to be constructed quickly and simply by the contractor. All you have to do is cut, glue or screw to create professional results every time. Specifiers can be assured that component design and range flexibility means installation by a competent installer is a straight forward process. We offer a range of infill solutions using glass with glass clamps, wire rope, round bar and decorative bars. We can also manufacture infill panels incorporating perforated metal, wire mesh and wire rope netting. Available in 304 and 316 to suit internal and external applications, you can be sure Pro-Railing quality and product care will ensure stunning results. Take a look at what we have to offer: From Stock Nationally Delivery within 24 hours. Ease of Installation A competent installer will be able to install our component handrail system safely and efficiently. Technical Support When you need it and where you need it, on the phone, on line and on-site. Pro The Mark of Quality Product testing and 2mm tube wall thickness as standard ensures you peace of mind. Specify with Confidence Advisory service on best practice design, drawings and drawing requirements including loading information. Specials Without Delays Drilling, welding, bending and pre-assembled components can be supplied within days. Glass Supplied We offer what you want, where you want it. Flexibility in Design The extensive range of components maximises on-site flexibility and minimises delays. 2

PRO-RAILING INDEX Accessories & Cleaning Products Baluster Brackets Balustrade Infills Bar System End Caps Fixings Flanges and Base Plates Forged Balustrades & Handrail Gate Hardware Glass Balustrade System, PanelWedge Glass Balustrade System, PanelGrip Glass Clamp System Glass Clamp Weldable Handrail Bracket Accessories Handrail Brackets Handrails, Pre-Assembled Handrail Saddles LED Handrail Lighting System - Lumenrail Polished Fittings Pre-Assembled Posts Pro-Glass Split Tube Fittings 12, 50 & 56 9 38-39 18-19 & 46 9 51-53 8 48-49 47 22-23 20-21 10-13 & 15 16-17 5 4-5, 34 & 46 41 5 & 45 29-35 15 14 26-28 24-25 & 34-35 Technical 10-11, 31-33 & 54-59 Tube & Bar for Handrails and Posts Tube Fittings 40 & 46 7 Weldable Wire Rope System Wooden Handrail System Zinc Plated Mild Steel Handrails 4, 16-17 & 47-49 36-37 41-43 44-46 All fittings are Stainless unless otherwise stated All tube is 2mm wall thickness unless otherwise stated Satin Polish finish is 320 Grit and Mirror Finish is 800 Grit Pro-Railing Colour Guide Grade 304 Stainless Steel (Internal) Grade 316 Stainless Steel (External) Mild Steel Galvanised Steel ZINC Aluminium Disclaimer: F. H. Brundle wishes to make clear that the dimensions and illustrations in this catalogue are for guidance purposes only and that there may be slight differences in the product actually supplied. F. H. Brundle will not accept liability, on whatever legal grounds, for the way the product is used. No product will be accepted back unless it is unused, unmarked and in its original packaging. Following satisfactory inspection, all returns are subject to a 20% re-stocking charge. This does not affect your statutory rights. 3

HANDRAIL BRACKETS Adjustable Height - Fixed Spigot Flat/Tube Tube/Tube Wall/Tube Glass/Tube Ø mm 1804301FC 304 42.4 1804301FD 304 48.3 1806301FC 316 42.4 1806301FD 316 48.3 Ø mm 1804301CC 304 42.4 1804301DD 304 48.3 1806301CC 316 42.4 1806301DD 316 48.3 Ø mm 1804303FC 304 42.4 1804303FD 304 48.3 1806303FC 316 42.4 1806303FD 316 48.3 Ø mm 1804333FC 304 42.4 1804333FD 304 48.3 1806333FC 316 42.4 1806333FD 316 48.3 Glass thickness for 333's is 20mm. For thicker glass longer threaded lengths can be purchased. Example of Glass Fix, Adjustable Height and Fixed Spigot. Look for the Pro mark as a guaranteed assurance of Pro-Railing's excellent quality and precision engineering. Satisfaction and peace of mind every time. Fixed Spigot Wall/Tube Weldable Handrail Bracket and Cover Plate NEW Satin Polish Handrail Bracket Glass Clamp Fitting Ø mm 1804305FC* 304 42.4 1804305FD* 304 48.3 1806305FC* 316 42.4 1806305FD* 316 48.3 * For 80mm extended arm brackets add suffix 'B' to the end of the code i.e. 1804305FCB. All dimensions are shown on our website. 171166 304 171169 316 Stainless steel satin finish complete with cover plate Ø mm Glass mm 1804358G 304 50 8-19 1806358G 316 50 8-19 M8 thread Tops come with 5mm clearance holes. For fixing screws, see page 5. 4

RAILING SADDLES Floor Mounting - Fixed Spigot Tube Fix - Fixed Spigot Tube Fix - Adjustable Spigot Tube Fix - 90 Fixed Spigot Flat/Tube Tube/Tube Tube/Tube Tube/Tube Ø mm 1804307FC 304 42.4 1804307FD 304 48.3 1806307FC 316 42.4 1806307FD 316 48.3 Ø mm 1804310CC 304 42.4 1804310DD 304 48.3 1806310CC 316 42.4 1806310DD 316 48.3 Ø mm 1804312CC 304 42.4 1804312DD 304 48.3 1806312CC 316 42.4 1806312DD 316 48.3 Ø mm 1804311CC 304 42.4 1804311DD 304 48.3 1806311CC 316 42.4 1806311DD 316 48.3 Height 60mm. Also available in heights of 71, 83 & 95mm For 202 type elbows used with handrails 90 Round Corner Top Fixed Saddle 135 Round Corner Top Fixed Saddle 135 Flat Corner Top Fixed Saddle 90 Flat Corner Top Fixed Saddle Ø mm 1804356C 304 42.4 1804356D 304 48.3 1806356C 316 42.4 1806356D 316 48.3 Ø mm 1804354C 304 42.4 1804354D 304 48.3 1806354C 316 42.4 1806354D 316 48.3 1804354F 304 1806354F 316 1804356F 304 1806356F 316 For 202 type elbows used with handrails For 220 type elbows used with handrails Round Top Fixed Saddle Flat Top Fixed Saddle Countersunk Fixing Pan Head Fixing Ø mm 1804351C 304 42.4 1804351D 304 48.3 1806351C 316 42.4 1806351D 316 48.3 1804351F 304 1806351F 316 Fixed Saddles require an M8 bolt to secure, : 189900604. See page 52. All fittings detailed in the stainless steel section of this catalogue can be supplied in a mirror finish. 5 There are 2 types of fixings available for Handrail Brackets and Saddles to tube. Countersunk screw (M5 x 20mm) - : 189900619 (For Flat Saddles) Pan head screw - : 189900620 (For 42.4 & 48.3mm Saddles) See page 52 for our range of fixings. Tops come with 5mm clearance holes. For fixing screws, see above.

PRO-RAILING panelgrip lumenrail SEE PAGE 20 SEE PAGE 29 Wire Rope Glass Clamps SEE PAGE 36 SEE PAGE 10 6

TUBE FITTINGS 90 Elbow, Radiused Corner 90 Elbow, Round Corner 90 Elbow, Square Corner 135 Elbow Ø mm 1804200C 304 42.4 1804200D 304 48.3 1806200C 316 42.4 1806200D 316 48.3 Ø mm 1804201C 304 42.4 1804201D 304 48.3 1806201C 316 42.4 1806201D 316 48.3 Ø mm 1804202C 304 42.4 1804202D 304 48.3 1806202C 316 42.4 1806202D 316 48.3 Ø mm 1804220C 304 42.4 1804220D 304 48.3 1806220C 316 42.4 1806220D 316 48.3 3 Way Corner Long Tee 4 Way Cross Stainless Weldable Elbow Ø mm 1804204C 304 42.4 1804204D 304 48.3 1806204C 316 42.4 1806204D 316 48.3 Ø mm 1804205C 304 42.4 1804205D 304 48.3 1806205C 316 42.4 1806205D 316 48.3 Ø mm 1804222C 304 42.4 1804222D 304 48.3 1806222C 316 42.4 1806222D 316 48.3 Ø mm 1804E42 304 42.4 1804E48 304 48.3 1806E42 316 42.4 1806E48 316 48.3 Adjustable Elbow Adjustable Elbow - Smooth Rotating Elbow Scroll End Ø mm 1804203C 304 42.4 1804203D 304 48.3 1806203C 316 42.4 1806203D 316 48.3 Ø mm 1804227C 304 42.4 1804227D 304 48.3 1806227C 316 42.4 1806227D 316 48.3 Ø mm 1804233C 304 42.4 1804233D 304 48.3 1806233C 316 42.4 1806233D 316 48.3 Ø mm 1804221C 304 42.4 1804221D 304 48.3 1806221C 316 42.4 1806221D 316 48.3 Tube Adaptor In Line Connector Fixing Bracket - Single Fixing Bracket - Double Ø mm 1804313CC 304 42.4 1804313DD 304 48.3 1806313CC 316 42.4 1806313DD 316 48.3 Ø mm 1804206C 304 42.4 1804206D 304 48.3 1806206C 316 42.4 1806206D 316 48.3 Ø mm 1804511C 304 42.4 1804511D 304 48.3 1806511C 316 42.4 1806511D 316 48.3 Ø mm 1804512C 304 42.4 1804512D 304 48.3 1806512C 316 42.4 1806512D 316 48.3 7

FLANGES & BASE PLATES External Round Tube Flange Square Edge Tube Flange Weldable Round Wall Flange Cover Plate to suit 217 Ø mm 1804209C 304 42.4 1804209D 304 48.3 1806209C 316 42.4 1806209D 316 48.3 Ø mm 1804210C 304 42.4 1804210D 304 48.3 1806210C 316 42.4 1806210D 316 48.3 Ø mm 1804217C 304 42.4 1804217D 304 48.3 1806217C 316 42.4 1806217D 316 48.3 Ø mm 1804218C 304 42.4 1804218D 304 48.3 1806218C 316 42.4 1806218D 316 48.3 Weld on Round Base Plate with 'O' Ring and Cover 3 Part Hammer and Glue Fit Internal Fit Floor Base Cover Plate to suit 225 Ø mm 1804228C 304 42.4 1804228D 304 48.3 1806228C 316 42.4 1806228D 316 48.3 Ø mm 1804211C 304 42.4 1804211D 304 48.3 1806211C 316 42.4 1806211D 316 48.3 Ø mm 1804225C 304 42.4 1804225D 304 48.3 1806225C 316 42.4 1806225D 316 48.3 Ø mm 1804226C 304 42.4 1804226D 304 48.3 1806226C 316 42.4 1806226D 316 48.3 Adjustable Elbow Tube Flange Through Stair Fixing Kit Glass Support Spigot Glass Support Spigot with Base NEW NEW NEW NEW Ø mm 1804229C 304 42.4 1804229D 304 48.3 1806229C 316 42.4 1806229D 316 48.3 Ø mm 1804232C 304 42.4 1804232D 304 48.3 Maximum tread thickness is 40mm. For thicker treads longer threaded lengths can be purchased Glass mm 1804230 304 10-12 1806230 316 10-12 Glass mm 1804231 304 10-12 1806231 316 10-12 M16 stud required see page 51 The Mark You Can Trust 8

BALUSTER BRACKETS 2 Hole Round 2 Hole Round with Tube Support Spigot 4 Hole Round 4 Hole Round with Tube Support Spigot Ø mm 1804212C 304 42.4 1804212D 304 48.3 1806212C 316 42.4 1806212D 316 48.3 Ø mm 1804219C 304 42.4 1804219D 304 48.3 1806219C 316 42.4 1806219D 316 48.3 Ø mm 1804242C 304 42.4 1804242D 304 48.3 1806242C 316 42.4 1806242D 316 48.3 Ø mm 1804249C 304 42.4 1804249D 304 48.3 1806249C 316 42.4 1806249D 316 48.3 4 Hole Round Baluster Backing Plate Tube Clamp Tube Support Spigot 1804254 304 1806254 316 Suitable for 42.4 and 48.3mm Ø mm 1804252C 304 42.4 1804252D 304 48.3 1806252C 316 42.4 1806252D 316 48.3 Ø mm 1804259C 304 42.4 1804259D 304 48.3 1806259C 316 42.4 1806259D 316 48.3 With Rectangular Back Adjustable Corner - Internal / External Ø mm 1804213C 304 42.4 1804213D 304 48.3 1806213C 316 42.4 1806213D 316 48.3 Ø mm 1804253C 304 42.4 1804253D 304 48.3 1806253C 316 42.4 1806253D 316 48.3 END CAPS Flat Top Raised Top Dome Top Raised Top - Hammer Fit Ø mm 1804214C 304 42.4 1804214D 304 48.3 1806214C 316 42.4 1806214D 316 48.3 Ø mm 1804215C 304 42.4 1804215D 304 48.3 1806215C 316 42.4 1806215D 316 48.3 Ø mm 1804216C 304 42.4 1804216D 304 48.3 1806216C 316 42.4 1806216D 316 48.3 Ø mm 1804215CP 304 42.4 1804215DP 304 48.3 1806215CP 316 42.4 1806215DP 316 48.3 9

GLASS CLAMP SYSTEM The most popular method for providing a glazed balustrade, while at the same time keeping the outlook open and views beyond visible. Glass Clamps are simple to install and are offered in either a square or radiused option, providing a glazed system between posts. Compatible with 8 to 12mm thick glass, clamps can be used over any length of installation as well as slopes and staircases. See pages 26-28 for our new glass range GLASS FIXING INFORMATION If using glass clamps in any installation where the glass is fixed to the outside of a staircase and overhanging, then security pins (189900401) and drilled glass must be used. Alternatively use our square glass clamps which come with a bottom location plate, so no drilling is required. Location plate required on lower clamp x Pins - 189900401 not required 10 Pin - 189900401 required

GLASS CLAMP SYSTEM BS EN12600 LOADING TABLE Extract from BS EN 12600 Loading Tables; B1 Ø L B T F(ver)=100kg F(hor)=300kg F(ver): maximum permittable vertical force for 4 glass clamps (without security pins) F(hor): maximum permittable horizontal force for 4 glass clamps B2 Dimensions Min. Max. L - Width of Glass 500mm See Table Below T - Glass Thickness See Table Below See Table Below B - Height of Glass 800mm 1 metre B1 - Distance - Handrail to Glass 10mm 50mm without edge protection 120mm with edge protection B2 - Distance - Bottom to Glass 10mm 50mm without edge protection 120mm with edge protection Glass Clamp Exploded Diagram Group Flat Fix Tube Fix (mm) Glass Thickness (mm) Width 401 Series 48.3mm or 42.4mm 10mm 8mm* 1500mm 1500mm 12mm* 1500mm 402 Series 48.3mm or 42.4mm 10mm 1500mm 8mm* 1500mm 12mm 1500mm 4012 Series 48.3mm or 42.4mm 10mm* 1500mm n/a 1500mm 12mm* 1200mm 403 Series 48.3mm or 42.4mm 10mm 1200mm 8mm* 1200mm * requires special glass rubbers, see pages 12-13 11

GLASS CLAMPS Satin Polish Flat Back - Round Front Satin Polish Round Back - Round Front Zinc - Raw Finish Round/Flat Back - Round Front For 8mm glass please order 8mm rubbers : 189900108 Glass mm 1802401F ZINC 8-10 18024012F ZINC 12 1804401F 304 8-10 18044012F 304 12 1806401F 316 8-10 18064012F 316 12 For 8mm glass please order 8mm rubbers : 189900108 Ø mm Glass mm 1802401C ZINC 42.4 8-10 18024012C ZINC 42.4 12 1802401D ZINC 48.3 8-10 18024012D ZINC 48.3 12 1804401C 304 42.4 8-10 18044012C 304 42.4 12 1804401D 304 48.3 8-10 18044012D 304 48.3 12 1806401C 316 42.4 8-10 18064012C 316 42.4 12 1806401D 316 48.3 8-10 18064012D 316 48.3 12 For 8mm glass please order 8mm rubbers : 189900108 Ø mm Glass mm 1802401CZ ZINC 42.4 8-10 1802401DZ ZINC 48.3 8-10 1802401FZ ZINC - 8-10 Suitable for powder coating See pages 16-17 for our full range of weldable glass clamps Satin Polish Flat Back - Square Front Satin Polish Round Back - Square Front Zinc - Chrome Effect Round/Flat Back - Round Front Glass mm 1802402F ZINC 8, 10 & 12 1806402F 316 8,10 & 12 Ø mm Glass mm 1802402C ZINC 42.4 8, 10 & 12 1802402D ZINC 48.3 8, 10 & 12 1806402C 316 42.4 8, 10 & 12 1806402D 316 48.3 8, 10 & 12 Ø mm Glass mm 1802401CP ZINC 42.4 8-10 1802401DP ZINC 48.3 8-10 1802401FP ZINC - 8-10 'D' Rubbers Square Rubbers Metal Security Pins For Glass Plastic Screw Cover Caps Size mm Size mm Size mm 189900108 8 189900110 10 189900112 12 189900208 8 189900210 10 189900212 12 189900401 8-10 189900402 12 189900501 Grey 189900502 Silver 12

GLASS CLAMPS Satin Polish, In Line Glass Connector - Flat Back Satin Polish, In Line Glass Connector - Round Back In Line Glass Connector End Blanking Plate In Line Fitting Rubbers Glass mm 1806403F 316 8-12 Ø Glass mm mm 1806403C 316 42.4 8-12 1806403D 316 48.3 8-12 1806403P 316 Size mm 189900308 8 189900310 10 189900312 12 Satin Polish Glass Adaptor - Flat Back 30mm Glass Adaptor Satin Polish Glass Adaptor - Round Back Size mm Glass mm 1802404F ZINC 30.0 6-12 1806404F 316 30.0 6-12 Ø mm Size mm Glass mm 1802404C ZINC 42.4 30.0 6-12 1802404D ZINC 48.3 30.0 6-12 1806404C 316 42.4 30.0 6-12 1806404D 316 48.3 30.0 6-12 Satin Polish Glass Adaptor - Flat Back 50mm Glass Adaptor Satin Polish Glass Adaptor - Round Back Ø mm Glass mm 1804454F 304 50.0 8-19 1806454F 316 50.0 8-19 13 Ø mm Size mm Glass mm 1804454C 304 42.4 50.0 8-19 1804454D 304 48.3 50.0 8-19 1806454C 316 42.4 50.0 8-19 1806454D 316 48.3 50.0 8-19

PRE - ASSEMBLED POSTS A range of pre-assembled posts designed to cut installation times All stainless posts are satin polished Tested to 1.5 kn with a welded base fitting Designed to give 1100mm handrail height when installed with our components on flat surfaces Base fitting with cover plate & rubber O ring to secure cover plate Adjustable spigot Post with glass clamps are ready to accept 10mm glass. 8mm rubbers available We sell glass from stock to suit 1200mm post centres Additional rubbers for different glass thickness available to purchase if required Special five degree variable fixing bolt to allow flexibility of alignment when fixing glass 7 hole post fitted with 12mm bar/tube holders End Post Mid Post Corner Post 7 Hole Post TESTED TO 1.5KN ALL NEW Ø 42.4mm 1804731C 1806731C Ø 48.3mm 1804731D 1806731D Ø 42.4mm 1804732C 1806732C Ø 48.3mm 1804732D 1806732D Ø 42.4mm 1804733C 1806733C Ø 48.3mm 1804733D 1806733D Ø 42.4mm 1804737C 1806737C Ø 48.3mm 1804737D 1806737D ALL POSTS HAVE: +/- 5 Welded Base Fitting complete with Rubber 'O' Ring + Cover Adjustable Spigot Glass Clamp (For 10mm Glass) Variable Fixing Bolt 14

COLOURED GLASS CLAMPS To blend in and co-ordinate with interior designs, glass clamps can be supplied in any RAL colour or alternative finish you require. Grey Brass Chrome Stainless Effect Blue Red Green Black POLISHED FITTINGS All fittings detailed in the stainless steel section of this catalogue can be supplied in a mirror finish 800 Grit. Adjustable Elbows Base Flanges Fixed Elbows Glass Clamps Handrail Brackets Handrail Saddles Scroll Ends Tube Fittings 15

GLASS CLAMPS - WELDABLE An economic alternative to the traditional glass clamp system. They not only look good, but are easy to install with no complicated on-site fixing and if required the mild steel clamps can be galvanised after fabrication and powder coated. NEW Short Single Long Single Straight Double 1801405F Mild Steel 1801407F Mild Steel with S/S Disc 1806405F 316 Size: 80 x 40 x 6mm 1801409IC Mild Steel 1806409IC 316 Size: 80 x 80 x 40 x 6mm Exploded View Internal Corner 1801406F Mild Steel 1801408F Mild Steel with S/S Disc 1806406F 316 Size: 120 x 40 x 6mm 1801409EC Mild Steel 1806409EC 316 Size: 80 x 80 x 40 x 6mm Reverse View External Corner 1801409F Mild Steel 1806409F 316 Size: 160 x 40 x 6mm Specification: 316 Dome Nut Rubber Washer 6mm Plate + Disc Suits 8-12mm Thick Glass Mild Steel + Stainless Steel Countersunk Stainless 316 M8 Bolt Additional Accessories: : 1899405NS Nylon Spacer : 1899405RD Round Disc (S/S 316) : 1899405RI Rubber Inlay : 1899405TA Threaded Assembly (S/S 316) (Includes bolt and hex dome nut) 16

GLASS CLAMPS - WELDABLE Glass Balustrade Without Drilling Glass! NEW Specification: Weldable cast steel lug Suitable for square or round steel posts Bright zinc plated lugs No pre-drilled glass required Stainless steel 316 flush M8 screw Suitable for 10mm glass BZP Threaded Lug Rubber washers to hold 10mm glass in place Size 1801401F H 40 x W 80 x D 25mm BZP glass clamp with mild steel weldable lug Should only be used where glass does not overhang a balcony. Weldable Steel Chamfered Lug Stainless 316 Screws BZP Front Lug Radius bends on handrail and balustrade can be supplied within days! Aluminium Channel Split Tube Handrail 17

BAR SYSTEM Our crossbar system can provide a modern handrail and balustrade for many applications. Providing another practical alternative to a glazed balustrade. Flexible components allow for 7 rails to be fitted as standard and it can also work with plain or decorative vertical bars using a simple 2 part adaptor. Hollow Tube Solid Bar Solid End Ball Angle Joint Connector Ø Length 1804510 304 12mm 3.0m 1806510 316 12mm 3.0m Ø Length 1804500 304 12mm 3.0m 1806500 316 12mm 3.0m Ø 1804502 304 20mm 1806502 316 20mm 1804507 304 1806507 316 Crossbar Holder Flat Mounting Crossbar Holder Tube Mounting 2 Part Round Bar Holder Panel Infill Adaptor 1804501F 304 1806501F 316 Requires M6 fixing bolt - 189900621 Ø 1804501C 304 42.4mm 1804501D 304 48.3mm 1806501C 316 42.4mm 1806501D 316 48.3mm 1804508 304 1806508 316 Ø mm 1804503C 304 42.4 1804503D 304 48.3 1806503C 316 42.4 1806503D 316 48.3 Requires M6 fixing bolt - 189900621 Requires M6 fixing bolt - 189900621 See page 14 for our range of pre-assembled posts. 18

BAR SYSTEM Ø 12mm Decorative and Plain Bars - 950mm high Stainless Steel Bush Single Stainless Steel Bush Double Brass Bush Single Brass Bush Double Plain Bar 1821006X04S 304 1821008X04S 304 1821002X04S 304 1821004X04S 304 1821010X04S 304 Stainless Steel Clip Stainless Steel Clip and Sphere Stainless Steel Forged Bar Stainless Steel Forged Bar 1821022X04S 304 1821038X04S 304 1821056X04S 304 1821058X04S 304 19

PANELGRIP BALUSTRADE SYSTEM The PanelGrip System utilises a unique locking mechanism of high-strength aluminium and PVC isolators combined with a specially designed aluminium Shoe Moulding. When assembled with 15-21.5mm tempered monolithic, or tempered laminated glass, PanelGrip enables the installer to fabricate a structural Glass Railing System with a significant reduction in labour. TESTED TO 1.5Kn Locate Lock Leave The benefits of PanelGrip are: Adjustable The PanelGrip design enables the system to be simply adjusted and readjusted when installed Reduce labour costs No sealing of the shoe, no setting blocks, no plumbing of glass, no multiple pours of cement, no waiting for cement to cure; no messy clean-up Simple to install All you need is an Allen key for installation or removal of glass Cladding U.S. Patent 7,730,682; Other patents pending A Balustrade Revolution! Gasket Cladding Gasket Nationwide Coverage 24 hour delivery Side Fix Visit our website to see how simple this system is to intall! Base Fix 1. Place Dry Mount Grips into shoe moulding 2. Insert PanelGrip on the opposite side 3. Tighten PanelGrip mechanism 4. Confirm alignment and fully tighten 20

PANELGRIP BALUSTRADE SYSTEM Aluminium Channel Aluminium Channel + Grip Selector 460 Series 466 Series 63.6 69.9 42.8 49.1 10.4 10.4 22.1 22.1 82.8 28 14.2 104.9 82.8 28 14.2 104.9 PanelGrip 14.2 14.2 Please order 5 grips per metre Glass Thickness Length Base Fix Channel Side Fix Channel Grip 9-13mm 1805460B 1805460S 1805461B 11-15mm 3.048m 1805460B 1805460S 1805461 15-19mm (10ft) 1805466B 1805466S 1805461B 18-21.5mm 1805466B 1805466S 1805461 Channel fixing holes are 14mm at 203.2mm (8") centres to suit a 12mm bolt 316 Stainless Cladding End Cap Cladding + Gasket Selector 316 Stainless Cladding Gasket For Use With Cladding Gasket For Use Without Cladding Gasket Cladding Cladding Product Length Size 1805465 Cladding 3.04m 316 105 x 20.6 x 0.8mm 1805467 460 Series End Cap - 316-1805468 466 Series End Cap - 316-1805463 Gasket - Full Roll (for use with cladding) 30.0m - 28 x 6mm 18054631 Gasket - Metre (for use with cladding) 1.0m - 26 x 6mm 1805462 Gasket - Full Roll (for use without cladding) 76.2m - 18 x 14mm 18054621 Gasket - Metre (for use without cladding) 1.0m - 18 x 4mm Levelling Device PanelGrip Levelling Device Adjustment Rods Shims (See Page 23) For all fixings and Allen keys see pages 51-53. 1805464 1805456 Product Plumbing Bar with Spirit Level Shims 1m long 3mm Thick (pack of 9) 21

ALUMINIUM GLASS BALUSTRADE CHANNEL Frameless Glass Balustrade provides stunning results everytime. Our patented systems, PanelGrip and PanelWedge offer clean lines and simple installation, making the most of the views. TESTED TO 3KN A flexible system allowing installation of glass panels from 15mm to 25mm thick to achieve up to 3Kn/m loadings (subject to specialist installation). Various fixing options result in a system for almost every application you will come across. PANELWEDGE BALUSTRADE SYSTEM Base Fix to Concrete Rebate in Concrete Side Fix to Concrete Edge Fix to Concrete Base Fix to Steel Side Fix to Steel Details for glass loadings can be found at or scan the barcode with your Smartphone. 1. Insert bottom/side plastic isolator 3. Hammer in the aluminium wedges 2. Insert glass and aluminium wedge - check alignment 4. Apply the cladding 22

PANELWEDGE BALUSTRADE SYSTEM Aluminium Channel 450 Series 64 32 16 83.1 28 15.2 101.7 For fixings see page 52 18.6 Fixing Length m Base 3 1805450B Side 3 1805450S 15.2 Bottom/Side Isolator & Aluminium Wedges 316 Stainless Cladding Mirror finish available to order Glass Thickness mm Sets 15.0 4 per metre 180545115 17.5 4 per metre 1805451175 19.0 4 per metre 180545119 21.5 4 per metre 1805451215 25.0 4 per metre 180545125 Finish mm Length m Satin - 16 3.0 316 180545216 Satin - 22 3.0 316 180545222 Satin - 26 3.0 316 180545226 15mm glass requires 22mm cladding (wedge side) and 26mm (packer side) 17.5-19mm glass requires 22mm cladding on both sides 21.5-25mm glass requires 22mm cladding (wedge side) and 16mm (packer side) Tape for fixing Cladding Channel Spacer 316 Stainless Cladding End Cap Aluminium Shims Pack of 9 Description 1805453 50m roll Spacer 1805454 5 per metre Finish 1805455 316 Satin Length m 1805456 1.0 AVAILABLE TO HIRE ON A DAILY RATE Side profile of an installation 180599001HIRE 180599001BUY Description Wedge Removal Tool to Hire Wedge Removal Tool to Buy 23

SPLIT TUBE FITTINGS Split tube fittings offer a stylish solution to the top of any glass balustrade and also provide a visual break. If you're planning radiused glass in your design not a problem, as we can shape to match. Split Tube Handrail Component Assembly 24

SPLIT TUBE FITTINGS 90 Vertical Corner 90 Horizontal Corner In Line Connector Ø mm 1804410C 304 42.4 1804410D 304 48.3 1806410C 316 42.4 1806410D 316 48.3 Adjustable Connector - Downwards Ø mm 1804411C 304 42.4 1804411D 304 48.3 1806411C 316 42.4 1806411D 316 48.3 Adjustable Connector - Upwards Ø mm 1804412C 304 42.4 1804412D 304 48.3 1806412C 316 42.4 1806412D 316 48.3 End Cap Ø mm 1804416C 304 42.4 1804416D 304 48.3 1806416C 316 42.4 1806416D 316 48.3 Ø mm 1804417C 304 42.4 1804417D 304 48.3 1806417C 316 42.4 1806417D 316 48.3 Ø mm 1804413C 304 42.4 1804413D 304 48.3 1806413C 316 42.4 1806413D 316 48.3 Tube Adaptor Wall/Floor Flange Split Tube 1.5mm wall thickmess Length 6.0 metres Length 3.0 metres Ø mm 1804414C 304 42.4 1804414D 304 48.3 1806414C 316 42.4 1806414D 316 48.3 Ø mm 1804415C 304 42.4 1804415D 304 48.3 1806415C 316 42.4 1806415D 316 48.3 Ø mm 1804705C 304 42.4 1804705D 304 48.3 1806705C 316 42.4 1806705D 316 48.3 Ø mm 18047053C 304 42.4 18047053D 304 48.3 18067053C 316 42.4 18067053D 316 48.3 Rubber Profile for Glass Glass Thickness mm Ø mm 189903811C 8-11mm 42.4 189903115135C 11.5-13.5mm 42.4 18990315C 15mm 42.4 18990316175C 16-17.5mm 42.4 18990319C 19mm 42.4 18990320215C 20-21.5mm 42.4 Glass Thickness mm Ø mm 189903811D 8-11 mm 48.3 189903115135D 11.5-13.5mm 48.3 18990315D 15mm 48.3 18990316175D 16-17.5mm 48.3 18990319D 19mm 48.3 18990320215D 20-21.5mm 48.3 All fittings suit 1.5mm tube. 25

PRO GLASS One Stop Shop for Glass and Handrailing Choosing Pro-Railing for your residential or commercial project just got easier with the addition of stocked glass to the range. Our standard and non-standard panels come in a variety of different glass types, with delivery direct to your site. You can specify and install Pro-Railing with confidence as your partner of choice. Our range of standard glass panels Suits our various Pro-Railing systems Offers off the shelf solutions Complies with height constraints of Building Regs Comes in standard widths to ease specifying and handling Is toughened or toughened & laminated Our range of Make-Up and Non-Standard glass panels Compliments our stock panels to complete any layout Can be any shape or profile Is easily ordered Can be made to match your own templates If it doesn t say Pro-Railing, it s not Pro-Railing! 26

PRO-GLASS - STANDARD PANELS 10mm Thick Toughened Monolithic Clear Float Glass Use with our fully assembled posts with glass clamps 1100mm 925mm Suits standard height uprights installed at 1200mm centre to centre Polished edges 3mm radiussed corners No security pin holes required Use with type 401 & 402 glass clamps Size mm Weight For Use With 1100 x 925 x 10 25.44Kg Fully assembled posts or 401 or 402 series clamp 1855101100925 15mm & 19mm Thick Toughened Monolithic Clear Float Glass Use with our aluminium glass channel systems such as PanelGrip & PanelWedge 1000mm 1075 or 1175mm Suits our PanelGrip & PanelWedge types of channel base or side fixed Polished edges 5mm radiussed corners Handrail will be required Size mm Weight For Use With 1000 x 1075 x 15 40.32Kg Base fixed channels set onto 18551510001075 1000 x 1075 x 19 51.42Kg finished floor line 18551910001075 1000 x 1175 x 15 44.07Kg Side fixed channels set 100mm 18551510001175 below finished floor line 1000 x 1175 x 19 56.20Kg 18551910001175 17.5mm & 21.5mm Thick Toughened & Laminated Clear Float Glass Use with our aluminium glass channel systems such as PanelGrip & PanelWedge 1000mm Suits our PanelGrip & PanelWedge types of channel base or side fixed Polished edges 3mm radiussed corners 1075 or 1175mm Size mm Weight For Use With 1000 x 1075 x 17.5 47.04Kg Base fixed channel set 185617510001075 1000 x 1075 x 21.5 57.76Kg onto finished floor line 185621510001075 1000 x 1175 x 17.5 51.41Kg Side fixed channel set 100mm 185617510001175 1000 x 1175 x 21.5 63.15Kg below finished floor line 185621510001175 27

PRO-GLASS MAKE UP PANELS Use this guide for ordering make-up panels to match our standard panels and complete your installation. PANEL A 10mm Toughened Monolithic Clear Float Glass Width (W) PANEL B 15mm & 19mm Toughened Monolithic Clear Float Glass Width (W) PANEL C 17.5mm & 21.5mm Toughened and Laminated Clear Float Glass Width (W) 925mm 1075 or 1175mm 1075 or 1175mm Size mm Size mm Size mm 925 x W 185510MU925 Ordering Guide: Name: 1075 x W x 15 185515MU1075 1075 x W x 19 185519MU1075 1175 x W x 15 185515MU1175 1175 x W x 19 185519MU1175 Contact Number: 1075 x W x 17.5 1856175MU1075 1075 x W x 21.5 1856215MU1075 1175 x W x 17.5 1856175MU1175 1175 x W x 21.5 1856215MU1175 Panel Reference Panel Glass Thickness Panel Height Width Required Quantity Example A B C 21.5 1075 830 2 1 A B C 2 A B C 3 A B C 4 A B C 5 A B C 6 A B C 7 A B C Complete as required and return to your local sales office for processing PRO-GLASS BESPOKE PANELS Where our standard panels cannot be used, we can offer costs for the production of fully bespoke panels if required. Our bespoke panels can be: Produced in any shape using state-of-the-art CNC machines Produced from many different types of glass Coloured or curved Drilled and notched Made to suit almost all applications We can provide suitable templating material that can be cut to suit any special shapes on site and sent to our processors for production to match the template exactly, using modern imaging scanning technology to duplicate your design. Price and availability for bespoke panels are available on application. Templating sheet Description Size Templating sheet 2440 x 1220 x 4mm 185900201 < Scan here for the Pro-Glass order form 28

LUMENRAIL - LED HANDRAIL Lumenrail provides the finishing touch to your design or installation with brilliant cool white light produced by high brightness LEDs. Ideal for stairwells and walkways in restaurants, offices, leisure, retail and any location requiring illumination for safety and security. Fully dimmable and only 19mm wide (3/4"), it fits discreetly and securely into our split tube range of handrail and fittings for use either inside or outside in both wet and dry locations and is IP66 rated. Application ETL listed LED illuminated railing system delivering pathway and wall illumination for indoor and outdoor use Designed to satisfy ANSI, ADA and IBC codes when properly specified and installed Railings are manufactured in Stainless Steel 316 May be used for exit lighting and emergency lighting with backup system Lighting Options Lumenrail is available from stock with brilliant cool white light (4000K) but is also available in warm white (3000K) to order Lumenrail LED light sticks are available in lengths from 150mm (6 ) to 1500mm (60 ) in 150mm (6 ) increments. Standard length is 1067mm Standard Lumenrail LED Light sticks are supplied with transparent lens but are also available in matte to order Construction Guardrail or Handrail Wall or Post Mount Posts & brackets are typically spaced no further than 1200mm on centre to meet structural load requirement Post mounted railings have several infill panel options available including glass, wire & a variety of flat sheets Light Stick Installation Exploded View 29

LUMENRAIL - Technical Specifications Transparent Lens Electrical Specification For LED Light Stick 24VDC, 100W Power requirement Power consumption is 2 watts per 300mm Class 2-24VDC power supply Use an approved means of connection -20 C to +50 C operating temperature 50,000 Hours (approximately) of LED life NEMA 3R rating Power supply is 240VAC 50Hz LED Specification 5400K colour temperature Selected high brightness LEDs Lens angle is 65 degrees Brightness of transparent lens: 109.3/300mm Aluminium housing 1067mm Long IP66 Listing Approximately 21 C (70 F) ambient temperature Description 1809001 LED Light Stick with Transparent Lens LED Driver Lumenrail low voltage LEDs require a power supply to transform and regulate the voltage. This compact electronic driver is protected against open circuit, short circuit, overload and overheating. 24V DC 100 W DRIVER Maximum distance from driver to LED Cross sectional Area mm 2 5.26 3.31 2.08 1.31 0.82 Distance m 36 21 14 8.0 5.0 Description 1809006 24V/100W Suitable for 10 LED Light Sticks LED Driver Specification 240 (L) x 45 (W) x 30mm (H) IP66 classification -30 to +60 C temperature 1% line, 5% load regulated output 240V voltage 90% minimum power factor Total harmonic distortion is 20% maximum 1.5 max current crest factor 3 drivers may be daisy chained together for longer runs Up to 10m of lights may be powered off each individual driver 30

LUMENRAIL - WALL MOUNT WIRING Powering LEDs From End Wall Connection Wall Return Bracket 1809009L Bracket Two Way Double Mount 1809005 Wall Mounting Bracket 1809008F LED String Connections 12V Output Feed LED Light Strip 1809001 LED Light Strip 1809001 LED Driver 1809006 240V Supply Powering LEDs From Mid Rail Position Single LED Mounting Clip 1809003SC Slotted Tube 1806705C LED String Connections Handrail Scroll End 1809014 Wall Return Bracket - Intermediate 1809010 12V Output Feed LED Driver 1809006 Wall Mounting Bracket 1809008F 240V Supply LUMENRAIL - POST MOUNT WIRING Extended Post Mounted Into Pocket Post Mounted Onto Concrete 12V Output Feed 12V Output Feed Suitable Conduit Suitable Conduit LED Driver 240V Supply LED Driver 240V Supply 31

LUMENRAIL - LIGHTING DETAILS LUX Measurement - Transparent Lens Flat Lens 4,000 K 1100mm All results are according to IESNA LM-79-2008: Approved Method for the Electrical and Photometric Testing of Solid- State Lighting. The U.S Department of Energy (DOE) verifies product test data and results. MM 1800 1500 1200 900 600 300 0 300 600 900 1200 1500 1800 2 8 13 32 129 217 240 217 129 32 13 8 2 Visit www.lightingfacts.com for the Label Reference Guide. Registration Number: C1A1-M357DJ Model Number: LUL54K70TF - 42 : Cove light 32

LUMENRAIL - WALL Mounting Guide Plan View 1806417C Front View 1806705C 1809005 1809009R 1806416C 1809001 1809009L 1809008F LUMENRAIL - POST Mounting Guide 1806705C 1806416C 1809011 1806705C 1806416C 1806221C 1809005 1809005 1809012 1809001 1809001 1806417C 1809007C 1806417C 1809007C 1806416C 1809012 1806221C 1809001 1809005 1809007C 1806705C For ComponentS see Pages 34-35 1806417C 33

LUMENRAIL - COMPONENTS Bracket Single Mount To hold light stick in position Bracket Two Way Double Mount For use with cranked elbow or handrail adaptor Wall Return Bracket - Intermediate For use mid run if wires are required to return to wall M10 M10 M8 M10 Size mm 1809003SC 316 42.4 Size mm 1809005 316 42.4 Size mm 1809010 316 42.4 Cranked Elbow & Wall Plate For use with double mount M8 Handrail Adaptor & Stem For use with single & double mount M8 Wall Return Bracket - Left For use at the end of a run to return wires to the wall 1809008F 316 Size mm 1809007C 316 42.4 Size mm 1809009L 316 42.4 Wall Return Bracket - Right For use at the end of a run to return wires to the wall Post Tee - Universal Corner Post Fitting - Universal Size mm 1809009R 316 42.4 Size mm 1809012 316 42.4 Size mm 1809013 316 42.4 Post Elbow - Universal 90º Flush Angle Scroll End For use with round tube only Handrail Scroll End - Universal Size mm 1809011 316 42.4 Size mm 1806221C 316 42.4 Size mm 1809014 316 42.4 We recommend using 42.4mm split tube but all of the above fittings and tubes are available in 48.3mm diameter. 34

LUMENRAIL - COMPONENTS Adjustable Connector - Downwards Adjustable Connector - Upwards Handrail Connector To connect a handrail from split tube to round tube Size mm 1806416C 316 42.4 Size mm 1806417C 316 42.4 Size mm 1809015 316 42.4 LED Driver 24V/100W - IP66 Rated LED Light Stick 1067mm long - cool white light. Other lengths available to order Description 1809006 Suitable for 10 LED Light Sticks Description 1809001 LED Light Stick with Transparent Lens Split Tube 1.5mm wall thickmess Length 3.0 metres Ø mm 18047053C 304 42.4 18047053D 304 48.3 18067053C 316 42.4 18067053D 316 48.3 Length 6.0 metres Ø mm 1804705C 304 42.4 1804705D 304 48.3 1806705C 316 42.4 1806705D 316 48.3 1.5mm wall thickness We recommend using 42.4mm split tube but all of the above fittings and tubes are available in 48.3mm diameter. 35

WIRE ROPE SYSTEM Stainless steel 3mm strand wire rope system is a simple and cost effective alternative to our crossbar system. It can be fixed to most surfaces including wood, metal and brick and is ideal for external applications in residential and commercial environments. Suitable for self assembly and simple to install using self locking, crimped or glued connectors. Turn Buckle Connector Plain Buckle Connector Post Fitting Adaptor Ring 1806601 316 1806602 316 Example of post fitting adaptor ring for use with M6 eyebolt 1806603 Turn buckle connector exploded view M6 Thread Swageless Turn Buckle Connector Swageless Turn Buckle Ø mm 1804335C 304 42.4 1804335D 304 48.3 1806335C 316 42.4 1806335D 316 48.3 Articulated Wire Tensioner 1806611 316 1806612 316 Swageless turn buckle connector exploded view Ø mm 1806607C 316 42.4 1806607D 316 48.3 36

WIRE ROPE SYSTEM Eyebolt Connector Eyebolt - Woodscrew Thread Locking Collar Wire Rope 3mm thick 1806603 316 1806606 316 1806604 316 Length 180660510 316 10m 180660550 316 50m 1806605100 316 100m Pad Eye Nickle Plated Ferrule Thimble 1806608 316 1806609 316 1806610 316 Crimping Tool Ferrule Crimping Tool Cutting Tool 189900102 080637 080569 37

BALUSTRADE INFILLS Infill solutions can include the use of Architectural Net, Welded Wire Mesh, Perforated and Expanded Metal. Amongst the materials offered is stainless steel, aluminium and mild steel, with a choice of thicknesses, aperture styles and edging section profiles. Zinc plating and powder coating for mild steel products is an option. REQUEST A MESH CATALOGUE TODAY! Welded Wire Mesh Mesh Panel Clip Single Mesh Clips Mesh Panel Clip Double Perforated Metal Expanded Metal Ø mm 16170C ZINC 42.4 16170D ZINC 48.3 1806170C 316 42.4 1806170D 316 48.3 Fixing Bracket - Single Ø mm 16171C ZINC 42.4 16171D ZINC 48.3 1806171C 316 42.4 1806171D 316 48.3 Fixing Bracket - Double Fixing brackets can be used for fixing many different sheet material types to Pro-Railing Ø mm 1804511C 304 42.4 1804511D 304 48.3 1806511C 316 42.4 1806511D 316 48.3 Ø mm 1804512C 304 42.4 1804512D 304 48.3 1806512C 316 42.4 1806512D 316 48.3 38

BALUSTRADE INFILLS Panel Infill Adaptor Split Tube 90 Infill Frame Corner Mesh Infill Support Clamp Ø mm 1804503C 304 42.4 1804503D 304 48.3 1806503C 316 42.4 1806503D 316 48.3 Ø mm Length 1804504 304 18 3.0m 1804506 304 1804505 304 Requires M6 fixing bolt - 189900621 Call your local branch for more information on Webnet! WE NOW STOCK GLASS, SEE PAGE 26! 39

TUBE AND BAR Tube and Bar for Handrails and Posts 950mm Lengths Ø mm 1804708CB 304 42.4 1804708DB 304 48.3 1806708CB 316 42.4 1806708DB 316 48.3 1200mm Lengths 3 Metre Lengths 6 Metre Lengths Ø mm 1804708CL 304 42.4 1804708DL 304 48.3 1806708CL 316 42.4 1806708DL 316 48.3 Ø mm 1804704C 304 42.4 1804704D 304 48.3 1806704C 316 42.4 1806704D 316 48.3 Ø mm 1804700C 304 42.4 1804700D 304 48.3 1806700C 316 42.4 1806700D 316 48.3 Hollow Tube 1mm wall thickness Solid Bar Split Tube 1.5mm wall thickmess Length 3.0 metres Length 3.0 metres Length 3.0 metres Length 6.0 metres Ø mm 1804510 304 12 1806510 316 12 Ø mm 1804500 304 12 1806500 316 12 Ø mm 18047053C 304 42.4 18047053D 304 48.3 18067053C 316 42.4 18067053D 316 48.3 Ø mm 1804705C 304 42.4 1804705D 304 48.3 1806705C 316 42.4 1806705D 316 48.3 Supplied in a cardboard tube with end caps for handling protection Zinc Plated Tube and Bar for Handrails and Posts Handrail Tube 2mm wall thickness Round Bar Ø mm Length m 13i001 ZINC 42.4 3.0 13i0016000 ZINC 42.4 6.0 Ø mm Length m 13i005 ZINC 12 3.0 13i0056000 ZINC 12 6.0 The Mark You Can Trust All stainless fittings are supplied in a satin polish finish grit 320. They can also be supplied in a variety of finishes. 40

PRE-ASSEMBLED HANDRAILS Pre-Assembled Stainless Steel Handrail with End Caps We offer pre-assembled handrails at lengths specific to your exact requirements Ø mm Length m 1804801C 304 42.4 1.0 1804801D 304 48.3 1.0 1806801C 316 42.4 1.0 1806801D 316 48.3 1.0 Pre-Assembled Stainless Steel Handrail with Scroll Ends Ø mm Length m 1804802C 304 42.4 1.0 1804802D 304 48.3 1.0 1806802C 316 42.4 1.0 1806802D 316 48.3 1.0 WOODEN HANDRAIL SYSTEM If you would prefer the benefits of a wooden handrail system, the fusion of wood with stainless steel is possible with our integration range of components with handrails available in hard or softwood. 41

WOODEN HANDRAIL AND FITTINGS - 45MM To Suit 45mm Diameter Wooden Handrails Flat End Cap Rounded End Cap "T" Fitting Handrail Connector 1807214C 304 1807215C 304 1807205C 304 1807206C 304 Elbow - Round Corner Elbow - Square Corner Adjustable Elbow Elbow - Pivotable 1807201C 304 1807202C 304 1807203C 304 1807223C 304 Spare Plastic Support Drilling Guide For Fitting Endstops Straight Handrail Support Cranked Handrail Support Threaded Insert and Set Screw supplied Threaded Insert and Set Screw supplied 189900701 189900702 1807303FC 304 1807305FC 304 Untreated Varnished Ø mm Length m 18077032 45 2.0 18077033 45 3.0 Beech Effect softwood for internal use Ø mm Length m 18077012 45 2.0 18077013 45 3.0 Wengé Effect Ø mm Length m 18077002 45 2.0 18077003 45 3.0 Ø mm Length m 18077022 45 2.0 18077023 45 3.0 42

WOODEN HANDRAIL AND FITTINGS - 48.3MM These three fittings have been developed to allow a smooth transition between 48.3mm solid wooden handrail and all of the standard 48.3mm Pro-Rail tube and fittings. They allow for wood-to-wood and wood-to-stainless balustrades to be created. End Cap Connector Adaptor Screw size is 8mm. See page 52 for fixings, - 13i0381 or 13i0382 Ø mm 1807230D 304 48.3 Ø mm 1807231D 304 48.3 Ø mm 1807232D 48.3 How to use these fittings End Cap Adaptor Connector Stainless/Wood Fusion Scroll End to Wood End Cap Wood to Wood Connector 90 Elbow to Wood 48.3mm solid wood is available in varying lengths and types. Please ask for details We are able to offer a wide range of solid hardwood handrails which are available unfinished for a final stain or lacquer to be applied after installation. High grade raw materials ensure consistent top quality handrails and our unique adaptor allows the use of our stainless steel components to simplify the installation. Steamed Beech Sapele Ø mm Length m 18077042 48.3 2.0 18077043 48.3 3.0 American White Oak Hardwood for internal or external use Ø mm Length m 18077052 48.3 2.0 18077053 48.3 3.0 European Brown Oak Ø mm Length m 18077062 48.3 2.0 18077063 48.3 3.0 Ø mm Length m 18077072 48.3 2.0 18077073 48.3 3.0 43

ZINC PLATED MILD STEEL HANDRAIL For an economical alternative to our stainless steel system, we have zinc plated mild steel handrails. Offering the same flexibility as the rest of the range, the modular component system will add a stylish finish to any handrail installation. ZINC PLATED FLANGES AND BASE PLATES Base Fitting to suit Tube 13i001 and 13i0016000 Base Fitting for Newel Post 13i00464 and 13i00465 Post Top to suit Tube 13i001 and 13i0016000 13iBF ZINC 13iBFNP ZINC 13iPT ZINC Cover Plate to suit 13i0040, 13i0042, 13i0041 and 13i0043 Newel Posts Wall Flange Base Flange Height mm 13i020 ZINC 15 Ø mm 13i111 ZINC 42.4 Coating required to finish zinc plated items. Ø mm 13i0213 ZINC 42.4 44

ZINC PLATED POSTS Newel Post with Base Flange Newel Post with Base Flange and Handrail Bracket Side Palm Post with Handrail Bracket Side Palm Post 12mm Round Bar System pivotable pivotable pivotable 13i0040 13i0042 13i0041 13i0043 13i111 13i0045 13i00450 13i00464 13i00465 Ø mm Length m Description 13i0042 ZINC 42.4 1.0 Newel Post with Base Flange. Order a 13i020 if Cover Plate required 13i0043 ZINC 42.4 1.0 Newel Post with Base Flange & Handrail Bracket. Order a 13i020 if Cover Plate required 13i00464 ZINC 42.4 1.1 4 hole for use with 12mm Bar System. Order a 13iBFNP if Base Fitting required 13i00465 ZINC 42.4 1.1 9 hole for use with 12mm Bar System. Order a 13iBFNP if Base Fitting required 13i0040 ZINC 42.4 1.2 Newel Post with Base Flange. Order a 13i020 if Cover Plate required 13i0041 ZINC 42.4 1.2 Newel Post with Base Flange & Handrail Bracket. Order a 13i020 if Cover Plate required 13i0045 ZINC 42.4 1.2 Side Palm Post complete with Handrail Bracket 13i00450 ZINC 42.4 1.2 Side Palm Post. Order a Fixed/Adjustable Handrail Saddle. See below ZINC PLATED HANDRAIL SADDLES Fixed Saddle Adjustable Saddle Ø mm Height mm 13i031S1 ZINC 42.4 75 Ø mm Height mm 13i030S ZINC 42.4 75 Coating required to finish zinc plated items. The Mark You Can Trust 45

ZINC PLATED HANDRAIL BRACKETS Electro Galvanised Zinc Plated Zinc Plated Galvanised Wall/Flat Wall/Flat Wall/Flat Wall/Tube 171161 ZINC 171163 ZINC 171164 ZINC Ø mm 13i0223 ZINC 42.4 ZINC PLATED CROSSBAR SYSTEM Crossbar Holder Crossbar Holder - Tube Fix Two Part Round Bar Holder For Tube mm 13i0069 ZINC Ø 42.4 Handrail Tube Hole mm 13i006 ZINC Ø 12.2 Round Bar Hole mm 13i006966 ZINC Ø 12.2 2mm wall thickness SEE PAGE 12 FOR OUR FULL RANGE OF ZINC DIE CAST GLASS CLAMPS Ø mm Length m 13i001 ZINC 42.4 3.0 13i0016000 ZINC 42.4 6.0 Holed Sphere Ø mm Length m 13i005 ZINC 12 3.0 13i0056000 ZINC 12 6.0 Domed End Cap End Cap Ø mm Hole Thread mm 13i0127 ZINC 25 Ø 12.2 Half Drilled 13i0129 ZINC 25 Ø 12.2 Through Hole 13i0130 ZINC 30 Ø 12.2 Through Hole 13i012 ZINC 60 M10 Thread Half Drilled Ø mm 13i01112 ZINC 42.4 Ø mm 13i0119 ZINC 42.4 Coating required to finish zinc plated items. 46

GATE HARDWARE Latch and Catch Gate Hinge Pin and Bolt Self Closing Glass Gate Hinge Ø mm 1804513C 304 42.4 1804513D 304 48.3 1806513C 316 42.4 1806513D 316 48.3 Ø mm 1804514C 304 42.4 1804514D 304 48.3 1806514C 316 42.4 1806514D 316 48.3 Ø mm Description 05GC09 VINYL 48.3 For fixing 8 and 10mm glass weighing up to 25kgs on to round posts Supplied with brushed stainless hinge covers WELDABLE HARDWARE Off Set Flag Hinge Universal Hinges Self Closing Safety Gate Hinge Cross section Size mm 0515FLAG80S 304 80mm 0515FLAG100S 304 100mm Size mm 05GAH100S 304 100mm 05GAH120S 304 120mm Description 18SGH 304 For Stainless Tube Aluminium glass balustrade combined with split tube handrail provides a stunning finish inside or out everytime 47 05GC09 installation image

FORGED POLISHED STAINLESS - WELDABLE Balusters 0500014171X 304 Ø 12mm Height 1.0m 0500014192X 304 12 x 12mm Height 1.0m 0500014223 304 Ø 12mm Height 1.0m 0500014191X 304 12 x 12mm Height 1.0m 0500014201X 304 12 x 12mm Height 1.0m 0500014224 304 Ø 12mm Height 1.0m Newel Posts 0500014161X 304 25 x 25mm Height 1.2m 0500014165X 304 Ø 25mm Height 1.2m 0500014162X 304 30 x 30mm Height 1.2m 0500014166X 304 Ø 30mm Height 1.2m 48

FORGED POLISHED STAINLESS - WELDABLE Handrails 0500014231 304 40 x 8mm Length 3.0m 0500014238 304 40 x 8mm Length 3.0m 0500014239 304 30 x 8mm Length 3.0m 05000142310 304 30 x 8mm Length 3.0m 05000142311 304 53 x 9mm Length 3.0m 05000142312 304 47 x 14mm Length 3.0m Forged Spheres Handrail Ends 0500014256 304 Ø 30mm 0500014257 304 Ø 35mm 0500014241 304 For use with 0500014231 0500014258 304 Ø 40mm Post Tops 0500014259 304 Ø 50mm Plate 0500014248 304 For use with 0500014238 0500014251 304 Ø 70mm Height 120mm Flower 0500014266 304 80 x 80mm 8mm thick Plate 0500014267 304 Ø 90mm Ø 12mm hole 4mm thick 0500014268 304 75 x 75mm 12 x 12mm hole 4mm thick 49

ACCESSORIES High Strength Retainer (50ml) For use with tube fittings Adhesive Activator (200ml) Reduces curing time when used with Loctite 638 Instant Adhesive (50ml) Supplied with plunger and needle for accurate application. Use with 601 & 602 range Description 1899007638 High Strength Retainer Stainless Steel Cleaner (400ml) Degreases & cleans surfaces ready for gluing Description 18990087649 Adhesive Activator Stainless Cleaning Wipe Removes finger and hand marks left over after installation Description 1899007454 Instant Adhesive After Care Tea Staining 3-Part Cleaner Kit Keeps stainless handrail and fittings in top condition long after installation Description 18990097063 Stainless Steel Cleaner Stainless Cleaning Gel Pickling gel helps remove rust, dirt and grime from stainless steel Description 189900901 Stainless Cleaning Wipe Polishing Cloths For removal of light scratches on stainless tube and fittings Description 189900902 3 Part Cleaner Kit Silicone Sealant Gives an all-round waterproof seal Description 18990094023 Stainless Cleaning Gel Description 189901101 Fine (Grey) 189901102 Medium (Red) Description 18990125366 Clear Sealant - 310ml 18990125368 Black Sealant - 310ml 50

FIXINGS Threaded Inserts & Mandrels Threaded inserts with cylindrical flat head Threaded Insert / Mandrel Tool For fixing M5, M6 and M8 bolt to posts when used with the correct mandrel 1 2 3 4 Thread M5 Galvanised Steel 13i40591 M6 Galvanised Steel 13i40592 M8 Galvanised Steel 13i40593 M5 316 189900611 M6 316 189900609 M8 316 189900610 Threaded Insert Mandrel Tool : 1899E40590 Threaded Insert Mandrel Tool Boxed : 13E40590 5 6 7 Rockite Concrete Compound Re-sealable tub - 2.2kg Polyester Resin Polyester styrene free 300ml tube Wire Mesh Sleeve Cut to required length. Use with Polyester Resin RKEM+ Chemical Fixing 189900665 Description Re-sealable tub - 2.2kg Description 189900663 300ml Tube 189900664 Description 1m Wire Mesh Sleeve For M10 /M12 Studs 05RKEM Description Cartridge & Nozzle - 300ml ALLEN KEY For use with all glass clamps Threaded Lengths *For use with RKEM+ Chemical Fixing Compound Sealant Gun Description 189900605 For M8 bolts 189900606 For glass clamp post bolt 189900607 Grub screws on handrail brackets 189900608 For M6 bolts 189900627 For PanelGrip (size 3/16") Size mm 189900615 M8 x 20mm 316 *189900640 M10 x 150mm 316 *189900641 M12 x 150mm 316 189900625 M6 x 25mm 316 189900685 M8 x 110mm 316 189900688 M16 x 300mm 316 Description 189900666 Sealant Gun 51

FIXINGS Wood Screw For fixing wooden handrails to stainless handrail brackets Countersunk Screw For fixing handrail saddles Pan Head Screw For fixing handrail saddles to tube Threaded Dowel For use with handrail brackets Size mm 13i0382 5 x 20 ZINC 13i0381 6 x 20 ZINC Size mm 13i0383 5.5 x 22 ZINC 13i0384 6.3 x 22 ZINC 189900619 5 x 20 316 Size mm 189900620 M5 x 20 316 Size mm 189900622 8 x 50 ZINC Countersunk Screw For general fixing Button Head Bolt For fixing handrail brackets and rod holders 705/707 Socket Head Cap Screw For fixing glass clamps into posts Variable Fixing Bolt To give +/- 5 adjustment Size mm 13i0385 M5 x 25 ZINC 13i0322 M6 x 10 ZINC 13i03851 M6 x 25 ZINC 13i032 M10 x 25 ZINC 189900603 M6 x 20 316 189900604 M8 x 20 316 Size mm 189900618 M5 x 20 316 189900621 M6 x 20 316 Size mm 13i0323 M8 x 20 ZINC 189900601 M6 x 20 316 189900602 M8 x 20 316 Size mm 189900602A M8 x 20 316 Thread Insert & Set Screw For fixing wood handrail to stainless fittings Plain Washer Spring Washer Pan Head Thread Rolling Bolt Description 189900626 To suit M6 Stud ZINC 189900625 Threaded Stud M6 x 25mm 316 Size 189900631 M8 316 189900632 M10 316 189900633 M12 316 Size 189900634 M8 316 189900635 M10 316 189900636 M12 316 Size 189900686 M5 316 189900687 M6 316 Hexagonal Full Nuts Hexagonal Nyloc Nuts Hexagonal Domed Head Nuts Plastic Nut Caps Size 189900637 M8 316 189900638 M10 316 189900639 M12 316 Size 189900628 M8 316 189900629 M10 316 189900630 M12 316 Size 189900617 M8 316 189900650 M10 316 189900616 M12 316 Size Colour 3204M8 M8 Black 3204M10 M10 Black 3204M12 M12 Black 3204M8S M8 Silver 3204M10S M10 Silver 3204M12S M12 Silver All fixings are sold individually 52

FIXINGS Through Bolts Thread Anchor Hole Max Fixture Fixture Embedment Hole Min Structure Tightning Dia Length Dia Thickness Clearance Depth Depth Thickness Torque 16248 ZINC 8mm 90mm 8mm 45mm 9mm 35mm 40mm 100mm 10Nm 162410 ZINC 10mm 95mm 10mm 33mm 12mm 45mm 50mm 100mm 28Nm 162412 ZINC 12mm 100mm 12mm 25mm 14mm 60mm 65mm 100mm 34Nm 162416 ZINC 16mm 105mm 16mm 10mm 18mm 75mm 85mm 110mm 85Nm 162420 ZINC 20mm 120mm 20mm 20mm 22mm 85mm 100mm 130mm 160Nm 189900613 Thread Length - 35mm 316 8mm 100mm 8mm 35mm 9mm 55mm 65mm 100mm 15Nm 189900614 Thread Length - 35mm 316 12mm 100mm 12mm 50mm 14mm 80mm 90mm 130mm 50Nm Thread Dia Loose Bolts with Shield Anchor Anchor Length Hole Dia Max Fixture Thickness Fixture Clearance Hole Embedment Depth Hole Depth Min Structure Thickness Tightning Torque 189900645 316 8mm 60mm 14mm 10mm 10mm 50mm 55mm 100mm 14Nm 189900646 316 10mm 85mm 16mm 25mm 12mm 60mm 65mm 120mm 27Nm 189900647 316 12mm 100mm 20mm 25mm 14mm 75mm 85mm 160mm 46Nm Thread Dia Anchor Length Sleeve Anchor - BZP Hole Dia Max Fixture Thickness Fixture Clearance Hole Embedment Depth Hole Depth Min Structure Thickness Tightning Torque 189900642 ZINC 8mm 75mm 10mm 35mm 11mm 45mm 50mm 70mm 40Nm 189900643 ZINC 10mm 80mm 12mm 22mm 13mm 50mm 65mm 90mm 65Nm 189900644 ZINC 12mm 110mm 16mm 50mm 17mm 60mm 70mm 100mm 90Nm Thread Dia Anchor Length Anchor Bolts - BZP Hole Dia Max Fixture Thickness Fixture Clearance Hole Embedment Depth Hole Min Structure Depth Thickness Tightning Torque 189900648 ZINC 10mm 100mm 8mm 60mm 12mm 40mm 55mm 90mm 40Nm 189900649 ZINC 12mm 100mm 10mm 50mm 14mm 50mm 70mm 110mm 60Nm COLBALT DRILL BIT Masonry Drill Bits Straight Shank SDS Masonry Drill 189901001 189901002 189901003 189901004 Description 7.2mm drill for M5 insert/mandrel 9.6mm drill for M6 insert/mandrel 10.5mm drill for M8 insert/mandrel 4.2mm drill for M5 self tapping screw Size 189900651 8 x 80mm 189900652 10 x 80mm 189900653 12 x 90mm 189900654 14 x 90mm 189900655 16 x 90mm 189900656 20 x 100mm Size 189900657 8 x 100mm 189900658 10 x 100mm 189900659 12 x 100mm 189900660 14 x 100mm 189900661 16 x 150mm 189900662 20 x 150mm 53

PRODUCT SELECTION Grade Carbon Silicon Manganese Phosphorous Sulphur Nickel Chromium Molybdenum 304 DIN 1.4301 316 DIN 1.4401 <=0.08 <=1.00 <=2.00 <=0.035 <=0.035 8.00-10.50 18.00-20.00 - <=0.09 <=1.00 <=2.00 <=0.035 <=0.035 10.00-14.00 16.00-18.00 2.00-3.00 There are many grades of stainless steel, but the majority of stainless steel items in this catalogue are 304 and 316. Grade 304 is the most common stainless steel, and satisfies a broad demand for adequate performance at an affordable price. It has good corrosion resistance in a wide variety of environments. It is the best choice for indoor use (except swimming pools). Grade 316 has a higher level of corrosion resistance and is often referred to as marine grade. Typical applications are architectural components where they are exposed to extreme weather conditions and climatic conditions, such as near the coast, near heavy industrial sites or in/around swimming pools. pools. The chlorine rich atmosphere driven in from the sea can affect in-land stainless as far as 20 miles from the coast. Choosing the correct grade can dramatically improve the corrosion resistance againstchlorine, but other things should be taken into consideration. Surface finish is a critical element in the battle against corrosion. The British Stainless Steel Association (BSSA) recommend that a surface finish of no less than 0.5µm Ra (320 Grit) is used on all applications subjected to a chlorine rich environment. A surface any rougher than this will retain corrosive particles and rust will inevitably follow. Stainless steel is not maintenance free but maintenance friendly and when using stainless steel material outdoors, you need to clean periodically, especially in aggressive environments like coastal areas or swimming STANDARDS RELEVANT TO SURFACE FINISH - BS 1449 Part 1-1991 (Sections 1.1 to 1.15 replaced by EN 1088) - This standard specifies the properties of various stainless steels, and includes a general reference of six mechanically polished surfaces of different nominal grit sizes. Part 2-1983 (Amended in 1985 & 1991 and 683/13 Euronorm 88) Nominal Grit Size BS 1449 Pt 2 EN 1088 Description 80-100 3A 1G/2G Ground Ra nom 2.5 µm 180 3B 2J Ground Ra nom 1.25 µm 240 4 1J/2J Dull Polish Ra nom 0.6 µm 320 5 1K/2K Satin Polish Ra > 0.5 µm 590-630 7 2P Bright Polish Ra nom 0.05 µm 800 8 1P/2P Mirror Finish Ra nom 0.05 µm 54

CLEANING INTERVALS Degreasing Dirt left on the surface after a fabrication process can have a serious affect on the corrosion resistance of stainless steel. Not only will it prevent the steel from oxidizing, it can contain corrosive particles, which will start rusting at a later date. Pickling Pickling requires the use of strong chemicals (hydrofluoric acid and nitric acid) to dissolve the surface of the steel. This process completely removes any surface contaminants and will help to restore the chromium level to the weld affected areas. The heat from the welding process drives chromium away from the weld area. The area adjacent to the weld is often low in chromium and high in iron. These areas are always the most susceptible to corrosion once the component is in use. Iron dissolves more readily than chromium, therefore, the pickling process leaves the surface chromium-rich and in a condition where it can form a dense oxide layer. Passivation Stainless steel will passivate in the open atmosphere - assuming that it is spotlessly clean to begin with and so is the air it is sat in. It is a slow process and, depending on the grade of stainless, can take between 24-48 hours to occur. The chromium-oxide layer that protects stainless from corrosion is relatively fragile. It can be broken or damaged during fabrication, if scratched and/or surface contamination is allowed to settle on the surface. The most effective way to form the passive layer is to force it by subjecting the steel to an oxidizing chemical. These are typically acid solutions containing nitric acid or citric acid. This process speeds up the reaction time and typically takes around 2-3 hours contact time to fully form a dense and effective layer. Simply cleaning a corroded piece of stainless steel with a stainless steel cleaner and a scouring pad (usually phosphoric acid or citric acid based) does not passivate it. These acids will help to dissolve the corrosion (iron oxides) and leave the surface in a condition in which it can self-passivate. Rain washing regularly will reduce the risk of tea staining (brown discolouration). This is a visual impairment only, and does not affect the structural integrity or longevity of the material. The best way to prevent it is to follow the cleaning chart below, but as a general rule of thumb the recommendation is that the stainless needs cleaning as often as the glass. Remember bad design can result in poor performance e.g. partially sheltered systems will greatly reduce the benefit of natural washing by rain. Maintenance of stainless steel should be considered in the design process. Recommended cleaning intervals for stainless steel handrail systems Building Roof or wall washed by rain Eaves, Soffits or sheltered areas not washed by rain Structure No deposits Deposits accumulate No deposits Deposits accumulate Cleaning in rural, suburban and residential areas 4/year 6/year 12/year 24/year Cleaning for seaside, industrial and severe areas 8/year 12/year 24/year 52/year Notes: * cleaning frequency is dependant on surface finish, design details, environment, cleaning procedure and expectations of performance ** cleaning involves using Pro-Railing Enviro-Shield (189900902) - which comprises stainless steel cleaner, demineralised water and protection spray. Stainless steel is not self-cleaning! 55

CLEANING METHODS Problem Cleaning Method Comments Standard cleaning Fingerprints Oil/grease marks, other stains and light discolouration Heavy discolouration Scratches on satin finish (Mirror finish will need repolishing properly) Paint/Graffiti Soap and water Soap and warm water or stainless steel cleaner (18990097063) Pro-Railing Enviro-Shield (189900902) Stainless cleaning gel (18990094023) Slight scratches Use fine polishing cloth (189901101) coated with stainless steel cleaner (18990097063) Deeper scratches Use coarse cloth (189901102) first then fine cloth with cleaner (as above) Use a generic paint stripper dependant on type of paint Sponge, rinse with clean water and wipe dry Rinse with clean water and wipe dry Follow instructions on the box Rinse well with clean water then use Pro-Railing Enviro-Shield (189900902) Do not use steel based cleaning products (wire wool) as this will embed in the surface and will cause further surface damage and discolouration Use soft bristle brush and treat afterwards with Pro-Railing Enviro-Shield (189900902) Polishing Cloths For removal of light scratches on stainless tube and fittings Stainless Steel Cleaner (400ml) Degreases & cleans surfaces ready for gluing Stainless Cleaning Gel Pickling gel helps remove rust, dirt and grime from stainless steel After Care Tea Staining 3-Part Cleaner Kit Keeps stainless handrail and fittings in top condition long after installation Description 189901101 Fine (Grey) 189901102 Medium (Red) 18990097063 Description Stainless Steel Cleaner 18990094023 Description Stainless Cleaning Gel 189900902 Description 3 Part Cleaner Kit The following items should be considered and are available as part of the Pro-Glass range: Latex Gloves Size 8 Protective Sleeve For Wrist 14 Clear Protective Spectacles Double Head Suction Cup 2 x 120mm diameter rubber suction cups. Max. lift: 70kg 185900101 185900102 185900103 185900104 The PGK10 glove from Marigold is based around a 10 gauge 100% Kevlar liner with a natural rubber latex crinkle coating that provides good grip in wet or dry conditions, abrasion and tear resistant. The thumb is fully coated to protect the most vulnerable part of the hand. Granite 5 Solo, seamless knitted high cut resistant Tensilite Sleeves with thumb slot. Suitable for use in the glazing and steel industries. The unique yarn provides level 5 cut reistance. The yarn is made with a soft finish to provide exceptional comfort to the wearer. One piece clear polycarbonate lens with anti-mist treatment. Lightweight black nylon frame with built-in brow guard. Built-in side protection with integral nose bridge and adjustable temple length. Low energy impact protection with 400nm UV protection. Hang cord attachment points. Class 1. For use in hand lift applications only. Multiple vacuums used on a single load can only improve handling. If using more than one vacuum tool the ratio of maximum lift capacity does not increase. To lift heavier weights a larger vacuum must be used. All are fitted with a rubber suction which will not damage contact surface during the lifting action. 56

APPROACH TO BUILDINGS OTHER THAN DWELLINGS Generally any raised area with an unprotected edge, such as a walkway, platform or staircase, from which a fall of more than 0.5m could happen, must be fitted with a guardrail. These may be of tubular or solid construction or a combination of both. Handrails supplied from the Pro-Rail range follow the recommendations of BS 6399 Part 1, BS 5395 and BS 6180. Usually 2 horizontal rails, consisting of a top rail and a mid-rail or alternatively a top rail and an infill panel. For staircases or ladders bounded by a wall, only a single handrail is required with a minimum hand clearance of 65mm as recommended by EEUA. Wherever possible handrails should be continuous and follow the exposed edge of the raised platform and / or staircase. The minimum height for handrails for platforms and walkways is 100mm above the surface and for staircases the handrail height is between 900 and 1100mm above the pitch line. Handrails should finish in a swept end, either to the wall, knee rail or return to the upright standard. Sharp corners, protrusions and exposed ends should be avoided and return bends should not protrude more than 350mm from the centre line of the upright. At the foot of staircases no extrusion should extend beyond the maximum extension of the stringer. BS 5395: Part 3 recommends the minimum design imposed lateral loads that should be used in industrial situations: Light Duty Access limited to one person: General Duty Regular pedestrian traffic: Heavy Duty High density traffic (escape route): Areas subject to crowding over 3m wide: 0.36 kn/m 0.36kN/m 0.74kN/m 3.00kN/m Diagram 6 External steps and stairs - Key dimensions 900mm to 1000mm above pitch line Refer to Diagram 7 for handrail design See page 58 300mm (min) 300mm (min) 900mm to 1100mm Tactile warning surface 900mm to 1100mm Tactile warning surface 400mm 800mm 1500mm (max)* * Refer to 1.1.3.5 (g) for exception 800mm 400mm Extract from Building Regulations Part K and Part M can be found on our website 57

HANDRAILS AND GUARDRAILS Diagram 7 Handrail Design 50mm (max) (Note TGD B Method of Measurement) 50-60mm Circular handrail 40-50mm diameter Non-circular handrail preferable 50mm wide x 30mm deep with rounded edges 15mm (min) radius Ramped or stepped access 50mm (min) 300mm (min) Handrail end turned to wall 150mm (min) Handrail end turned down Extract from Building Regulations Part K and Part M; 1.1.3.6 Handrails General guidance on handrails and guarding is given in TGD K, but the guidance that follows applies to handrails on accessible access routes. Where handrails are provided on a ramped or stepped access route: (a) The vertical height to the top of the upper handrail from the pitch line of the surface of a flight should be between 900mm and 1000mm and from the surface of a landing should be between 900mm and 1100mm (refer to Diagram 6). Where a second handrail on stairs is provided for children or those of short stature the vertical height to the top of a second lower handrail from the pitch line of the surface of a flight should be between 600mm and 700mm; (b) Where there are two or more flights separated by a landing or landings, the handrails should be continuous across flights and landings, except where broken by side access routes on landings; (c) Where the handrail is not continuous the handrail should extend at least 300mm beyond the top and bottom of a ramped approach and the top and bottom risers of a stepped approach, and terminate in a closed end which does not project into a route of travel. Handrails should be terminated in such a way that reduces the risk of clothing being caught; (e) The profile should be either circular with a diameter of between 40mm to 50mm or oval with a width of 50mm (refer to Diagram 7); (f) Handrails should not protrude more than 100mm into the surface width of the access route where this would impinge on the stair width requirement of TGD B Methods of Measurement; (g) There should be a clearance of at least 50mm to 60mm between the handrail and any adjacent wall surface (refer to Diagram 7); (h) There should be a clearance of at least 50mm between a cranked support and the underside of the handrail (refer to Diagram 7). The handrail support should meet the handrail centrally on its underside. Rationale: This will minimise the risk of the handrail supports interrupting the smooth running of a person s hand along the rail; (i) The handrails inner face should be located no more than 50mm beyond the surface width of the access route (refer to Diagram 7); (j) Handrail fixings should be designed to meet the loading recomendations of I.S. EN 1991-1-1:2002. (d) The background against which the handrails are seen should contrast visually without being highly reflective (refer to 1.6.4); 58

MINIMUM HORIZONTAL LOADS FOR BALUSTRADES Table 4 - Minimum horizontal imposed loads for parapets, barriers and balustrades, etc. Based on Page 9, Table 2 of the BS 6180:2011 publication Fourth edition March 2011 of Application Examples of specific use Horizontal uniformly line load (kn/m²) Infill Panel* 10mm Monolithic 15mm Monolithic PanelGrip or PanelWedge 19mm Monolithic 17.5mm Laminated 21.5mm Laminated Domestic and residential activities (i) All areas within or serving exclusively one single family dwelling including stairs, landings, etc. but excluding external balconies and edges of roofs (ii) Other residential, i.e. houses of mulitple occupancy and balconies, including Juliette balconies and edges of roofs in single family dwellings 0.36 0.74 n/a Offices and work areas not included elsewhere including storage areas (iii) Light access stairs and gangways not more than 600mm wide (iv) Light pedestrian traffic routes in industrial and storage buildings except designated escape routes (v) Areas not susceptible to overcrowding in office and institutional buildings, also industrial and storage buildings except as given above 0.22 0.36 0.74 n/a Areas where people may congregate (vi) Areas having fixed seating within 530mm of the barrier, balustrade or parapet 1.5 n/a n/a n/a Areas with tables or fixed seating (vii) Restaurants and bars 1.5 n/a n/a n/a Areas without obstacles for moving people and not susceptible to overcrowding (viii) Stairs, landings, corridors, ramps 0.74 n/a (ix) External balconies and edges of roofs. Footways and pavements within building curtilage adjacent to basement or sunken areas 0.74 n/a (x) Footways or pavements less than 3m wide adjacent to sunken areas 1.5 n/a n/a n/a Areas susceptible to overcrowding (xi) Theatres, cinemas, discotheques, bars, auditoria, shopping malls, assembly areas, studio. Footways or pavements greater than 3m wide adjacent to sunken areas 3.0 Specialist glass design required (xii) Grandstands and stadia See requirements of the appropriate certifying authority Retail areas (xiii) All retail areas including public areas of banks/building societies or betting shops. For areas where overcrowding may occur, see Areas susceptable to overcrowding 1.5 n/a n/a n/a F/G Vehicular (xiv) Pedestrian areas in car parks including stairs, landings, ramps, edges or internal floors, footways, edges of roofs 1.5 n/a n/a n/a (xv) Horizontal loads imposed by vehicles Refer to BS 6180:2011 standard 6.3.2 & Annex A (page 37) F.H.Brundle cannot be held liable for the compliance of our products to Building Regulations and it remains the responsibility of the customer to ensure all current regulations are met. 59

PRO-RAILING The Stainless Steel Handrail Component System Pro-Railing provides a stunning finish to residential, industrial or commercial properties at an affordable price. Specification through to installation couldn t be simpler with 1500+ components to quickly construct smart, modern handrail and balustrades with components being glued or screwed on site. BRUNDLE F.H.BRUNDLE WHOLESALE DISTRIBUTORS SINCE 1889 BRUNDLE 502 Millbrook Road Third Avenue Millbrook Southampton Hants SO15 0JX Lamson Road Ferry Lane North Rainham Essex RM13 9YY Condor Road Quarry Hill Ind. Est Ilkeston DE7 4RE Unit 6, Dorset Road Saltley Bus. Park Saltley Birmingham B8 1BG Haydock Lane Haydock Ind. Est St. Helens Merseyside WA11 9XE Huly Hill Road Edinburgh Interchange Newbridge Edinburgh EH28 8PH 28 Coxhill Street Springburn Glasgow G21 1HN Tel: 023 8070 3333 Fax: 023 8070 5555 Tel: 01708 25 35 45 Fax: 01708 25 35 50 Tel: 0115 930 2070 Fax: 0115 951 2455 Tel: 0121 327 8999 Fax: 0121 327 8555 Tel: 01942 86 88 88 Fax: 01942 86 88 99 Tel: 0131 335 5999 Fax: 0131 335 5911 Tel: 0141 332 3231 Fax: 0141 332 7325 May 2013 Web: Email: sales@brundle.com