Challenges to automation

MOTIONLINE

Challenges to automation Worldwide, there are well over a million industrial robots in operation, with over 100,000 new robots installed every year, representing some $19 billion annually, if software, peripherals and systems engineering are included. The automotive industry once led the drive to robotize. However, today, food and beverage producers; the electrical/electronics industry; chemical, rubber and plastics; and the metal products and machinery industries are continuing to robotize operations. What drives this growth? Prices for robots have plummeted, and quality has increased. Robots now cost half of what they did in 1990. Meanwhile, automation systems and process control have radically changed. Today s machines are electricallydriven, and control systems have much improved through Programmable Logic Controllers (PLCs), Distributed Control Systems (for heavy process, large-scale applications), and new PC-based Control Systems. What robotic and machine tool manufacturers expect of a cable supplier: High performance for efficient integration and distributed control. Quality, reliability and durability to avoid costly stoppages. Availability and fast delivery for production line flexibility. Resistance to harsh environments and imperviousness to EMI. Safety for personnel, e.g. leadand cadmium-free, and easy recycling. Conformity to international standards, and cross-industry compatibility. Excellent service, from testing to support and maintenance Assembly lines require a complete range of high performance robotic cables for production efficiency and process control. 2

MOTIONLINE s basic line advanced line premium line SFK 1 2 4 6 + 7 x d 18 x d 10-12 x d 7 x d 2 m/s 10 m/s 50 m/s 2 m/s 2 10 m/s 2 50 m/s 2 l max. 5 m 10 m 50 m Cycles 1 Mio. 5 Mio. 5 Mio. 5... +60 C 5... +60 C 35... +70 C Cl Br Fl yes yes yes yes yes yes no requirement resistant highly resistant 3

Explanation of pictograms SFK Chain Capabilitiy Class (SchleppFähigkeitsKlasse) x d Drag chain bending radius Drag chain speed Drag chain acceleration l max. Drag chain length Cycles Drag chain cycles Operating temperature EMI xxxx xxxxx Mechanical resistance Cl Br Fl Halogen free Oil resistance Flame retardant 4

require MOTIONLINE reliable and flexible cables One weak link can interrupt the production chain and delay the delivery of a product resulting in financial loss. To prevent this, Nexans manufactures a full range of MOTIONLINE reliable, dynamic cables to assure the interconnection, control and process efficiency of robots and flowlines. Nexans offers a wide scope of cable products for automation under its MOTIONLINE brand that conform to all major international safety standards, such as German (VDE), Canadian (CSA), American (ANSI) Chinese (CCC) and UL worldwide. We also frequently design and engineer a special cable to deliver the vital com bination of high-performance, reliability and long life. This is especially true for custom-made miniaturized installations. We supply everything from miniaturized control cables to state-of-the-art industrial Profinet cables to bring the office and the production floor closer together. Efficiency begins with an up-front requirement analysis. Then, our Nexans research centers test the cables currently used, and strive to surpass them in terms of performance, durability, chemical and oil-resistance. This move from benchmarking to theory and then back to practical implementation results in customized designs, modularity and appropriate materials that can fit neatly into the entire production process. Thus, together with the world s leading robot and industrial equipment manufac turers, we are creating standards to streamline automation worldwide. A full range of products for power and control functions. Interconnectivity to merge both the analog and digital worlds. Optimized conductor and insulation materials (no shrinkage and low hydrolysis). Special designs to maintain electrical parameters throughout the life cycle. Easy strippability and connectivity for installation and replacement ease. Fire- and heat-resistance for safety and performance. Imperviousness to oils, fats and other chemical agents. Technical support tailored to customer needs. MOTIONLINE for robotics and industrial assembly 5

Your local partner worldwide Nexans has an extensive global network of plants, facilities and offices that help forge effective local partnerships to support the activities of our international customers. This partnership approach enables us to develop close, cooperative relationships with customers anywhere in the world to deliver added-value automation cable solutions adapted to meet their specific market requirements. Our in-depth understanding of local cultures, manufacturing practices and supply chains ensures a fast and efficient response to support local production. For customers gearing up for major global expansion, we provide a fast-track response by transferring our sophisticated manufacturing technology to the appropriate local Nexans plant. 6

Contents Cables for Trailing Chain Applications Power Cables for Servo Motors (screened/unscreened) 9 Single Core Power Cables (screened/unscreened) 33 Encoder Cables 37 Data Cables DC 47 Hybrid Cables 51 Torsion Cables 55 Sensor Cables 59 Home Run Cables for Sensor Application 64 Bus-Cables 71 Profinet & Industrial Ethernet 74 Profibus DP & Profibus PA 77 Interbus 81 CAN bus 83 DeviceNet 85 USB 87 AS-Interface 89 Hybrid BUS Cables (Profinet, CAN, Profibus, Interbus) 91 Motion Application Centre 95 Installation Instructions 98 DESINA 99 7

8 MOTIONLINE

MOTIONLINE BASIC Power Cables for Servo Motors (screened) 9

MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for fixed or low dynamic twodimensional movements from 1.5 to 50 mm² cross section. Design Power core Stranded bare copper wires class 5 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 5 acc. IEC 60228 insulation: TPM Core identification: white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: power cores: acc. IEC 60228 class 5 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PVC jacket Colour orange (RAL 2003) 10

MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard 6FX5008 PSLCY-J SN 35176 SN 35175 (with control pair) VDE-Reg. No. 7755 style page 10492 (insulation) style page 2570 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight Similar to nominal 6FX5008 (4x1.5)C 494 052 63 8.2 77 119 1BB11 (4x2.5)C 494 053 63 9.8 120 172 1BB21 (4x4)C 494 054 63 11.4 193 252 1BB31 (4x6)C 494 055 63 13.6 290 368 1BB41 (4x10)C 494 056 61 19.1 476 670 1BB51 (4x16)C 494 057 61 23.6 698 1064 1BB61 (4x1.5 +1P1.5/C)C 494 040 63 10.4 130 189 1BA11 (4x2.5 +1P1.5/C)C 494 041 63 12.0 167 241 1BA21 (4x4+1P1.5/C)C 494 042 63 13.6 252 339 1BA31 (4x6 +1P1.5/C)C 494 043 63 15.6 339 458 1BA41 (4x10 +1P1.5/C)C 494 044 61 21.0 533 773 1BA51 (4x16 +1P1.5/C)C 494 045 61 24.1 746 1113 1BA61 (4x25 +1P1.5/C)C 494 064 61 28.3 1157 1530 1BA25 (4x35 +1P1.5/C)C 494 065 61 31.1 1538 2007 1BA35 (4x50 +1P1.5/C)C 494 066 61 36.5 2153 2764 1BA50 11

MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv similar to Lenze standard PSLCY-J dedicated data sheet VDE-Reg. No. 7755 style page 10492 (insulation) style page 2570 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.0 + 1P0.5)C 493 237 60 9 90 150 (4x1.5 + 1P0.5/D)C 493 940 60 9.2 100 146 (4x2.5 + 1P0.5/D)C 493 941 60 10.5 139 191 (4x1.5 + 1P0.75/D)C 493 097 60 10.4 109 167 (4x2.5 + 1P0.75/D)C 493 098 60 12,2 150 228 PVC Power Cable for Servo Motors 0.6/1 kv similar to INDRAMAT standard PSLCY-J dedicated data sheet style page 10492 (insulation) style page 2570 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.5+2x(2x0.75)D) 493 143 60 11.7 127 198 (4x2.5+2x(2x0.75)D)C 493 144 60 13.1 162 241 (4x4.0+2x(2x1.0)D)C 493 145 60 14.8 248 346 (4x6.0 + 2x(2x1.0)StC)C 493 146 60 16.5 329 448 (4x10.0+2x(2x1.0)D)C 493 147 60 19 508 657 (4x16.0+2x(2x1.5)D)C 493 148 60 22.8 755 960 12

MOTIONLINE ADVANCED Power Cables for Servo Motors (screened) 13

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for medium dynamic twodimensional movements from 1.5 to 50 mm². Depending upon specific types, cables contain one or two pairs to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: 1 pair solution white black 2 pair solution (numerical code) pair 1: 5 + 6 pair 2: 7 + 8 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) 14

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard 6FX8008 PSLC11Y-J SN 35148 SN 35149 (with control pair) VDE-Reg. No. 7661 style page 10492 (insulation) style page 20234 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008- (4x1.5)C 494 852 61 9.9 82 147 1BB11 (4x2.5)C 494 853 61 11.6 127 213 1BB21 (4x4)C 494 854 61 12.7 204 288 1BB31 (4x6)C 494 855 61 14.1 269 369 1BB41 (4x10)C 494 856 61 16.0 444 562 1BB51 (4x16)C 494 857 61 20.0 713 850 1BB61 (4x1.5 +1P1.5/C)C 494 840 61 12.3 144 237 1BA11 (4x2.5 +1P1.5/C)C 494 841 61 13.8 186 288 1BA21 (4x4+1P1.5/C)C 494 842 61 14.9 265 378 1BA31 (4x6 +1P1.5/C)C 494 843 61 15.9 321 451 1BA41 (4x10 +1P1.5/C)C 494 844 61 18,2 497 643 1BA51 (4x16 +1P1.5/C)C 494 845 61 21,4 769 950 1BA61 (4x25 +1P1.5/C)C 494 864 61 25,4 1150 1375 1BA25 (4x35 +1P1.5/C)C 494 865 61 30,8 1570 1911 1BA35 (4x50 +1P1.5/C)C 494 866 61 34,0 2210 2540 1BA50 15

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar to Lenze standard PSLC11Y-J dedicated data sheet VDE-Reg. No. 7661 style page 10492 (insulation) style page 21233 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.0 + 1P0.5)C 493 742 60 9.5 90 155 (4x1.5 + 1P0.5/C)C 493 743 60 9.9 110 160 (4x2.5 + 1P0.5/C)C 493 744 60 11.1 153 220 (4x1.5 + 1P0.75/C)C 493 867 60 10.4 115 170 (4x2.5 + 1P0.75/C)C 493 868 60 12.2 155 230 16

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar INDRAMAT standard PSLC11Y-J SN 35150/IN (control pair 0,75 mm²) SN 35151/IN (control pair 1,0 mm²) SN 35152/IN (control pair 1,5 mm²) style page 10492 (insulation) style page 21223 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight INDRAMAT nominal ID (4x1.0 + 2x(2x0.75)StC)C 493 720 60 11.1 138 200 IN 653 (4x1.5 + 2x(2x0.75)StC)C 493 721 60 11.8 159 231 IN 650 (4x2.5 + 2x(2x0.75)StC)C 493 722 60 13.0 201 284 IN 602 (4x2.5 + 2x(2x1.0)StC)C 493 76260 13.5 218 301 (4x4.0 + 2x(2x1.0)StC)C 493 723 60 15.3 285 396 (4x4.0 + (2x1.5)StC+(2x1.0)StC)C 493 773 60 15.5 303 416 IN 603 (4x4.0 + 2x(2x1.5)StC)C 493 763 60 15.8 324 441 (4x6.0 + 2x(2x1.0)StC)C 493 724 60 17.0 363 497 (4x6.0 + (2x1.5)StC+(2x1.0)StC)C 493 774 60 18.0 383 537 IN 604 (4x6.0 + 2x(2x1.5)StC)C 493 764 60 18.3 401 555 (4x10 + 2x(2x1.0)StC)C 493 725 60 20.0 529 731 (4x10 + (2x1.5)StC+(2x1.0)StC)C 493 775 60 20.1 585 750 IN 605 (4x10 + 2x(2x1.5)StC)C 493 765 60 20.3 563 768 (4x16 + 2x(2x1.5)StC)C 493 726 60 23.0 832 1052 IN 606 (4x25 + 2x(2x1.5)StC)C 493 727 60 28.7 1210 1722 IN 607 (4x35 + 2x(2x1.5)StC)C 493 728 60 31.4 1579 2177 IN 667 (4x50 + 4x2.5 StC)C 493 875 60 38.0 2083 2605 IN 668 (4x0.75+(2x0.5) StC)C 493 876 60 9.4 75 129 IN 670 17

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv Nexans standard ML 800 Application These screened cables provide power to servos and motors for medium dynamic two-dimensional movements from 1.5 to 50 mm². Depending upon specific types, cables contain one or two pairs to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 5 and class 6 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: 1 pair solution white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen mutual capacitance: power cores core/core: app. 100 pf/m signal cores core/core: app. 150 pf/m Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL 2003 18

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (screened) 0.6/1 kv Nexans standard ML 800 ratio PSLC11Y-J SN 35195 VDE-Reg. No. 7661 style page 10492 (insulation) style page 21223 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.5)C 494 750 60 8.1 78 117 (4x2.5)C 494 751 60 9.7 120 173 (4x4)C 494 752 60 11.2 193 245 (4x6)C 494 753 60 13.4 290 364 (4x10)C 494 754 60 16.0 452 549 (4x16)C 494 755 60 19.7 721 849 (4x25)C 494 756 60 24.5 1100 1299 (4x35)C 494 757 60 27.4 1510 1692 (4x50)C 494 758 60 33.1 2130 2442 (4x1.5 + 1P1.5/C)C 494 770 60 10.5 135 190 (4x2.5 + 1P1.5/C)C 494 771 60 12.1 174 248 (4x4 + 1P1.5/C)C 494 772 60 13.5 260 342 (4x6 + 1P1.5/C)C 494 773 60 15.5 352 445 (4x10 + 1P1.5/C)C 494 774 60 18.3 507 640 (4x16 + 1P1.5/C)C 494 775 60 21.4 773 943 (4x25 + 1P1.5/C)C 494 776 60 25.7 1150 1376 (4x35 + 1P1.5/C)C 494 777 60 29.9 1570 1919 (4x50 + 1P1.5/C)C 494 778 60 33.3 2180 2530 19

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (screened; pair with spiral screen) 0.6/1 kv Nexans standard ML 800 PSLC11Y-J SN 35174 SN 35173 (with control pair) VDE-Reg. No. 7661 style page 10492 (insulation) style page 20234 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.5)C 494 352 60 9.0 82 137 (4x2.5)C 494 353 60 10.5 122 190 (4x4)C 494 354 60 12.1 197 275 (4x6)C 494 355 60 14.2 273 370 (4x10)C 494 356 60 16.5 442 566 (4x1.5 + 1P1.5/D)C 494 340 60 11.2 125 201 (4x2.5 + 1P1.5/D)C 494 341 60 12.6 172 257 (4x4 + 1P1.5/D)C 494 342 60 14.0 246 345 (4x6 + 1P1.5/D)C 494 343 60 16.1 321 439 (4x10 + 1P1.5/D)C 494 344 60 18.4 517 649 (4x16 + 1P1.5/D)C 494 345 60 21.0 751 907 20

MOTIONLINE ADVANCED Power Cable for Servo Motors (unscreened) 21

MOTIONLINE ADVANCED PUR Power Cable unscreened 0.6/1 kv Application These unscreened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Design Power core Stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core Cable assembly with powder PUR jacket Jacket colour black RAL 9005 22

MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (unscreened) 0.6/1 kv PSL11Y-J dedicated data sheet VDE-Reg. No. 7661 style page 10492 (insulation) style page 21223 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal 4x1.5 494 780 10 7,7 54 99 4x2.5 494 781 10 9,3 89 149 4x4 494 782 10 10,8 153 225 4x6 494 783 10 12,9 235 334 4x10 494 784 10 15,5 383 517 4x16 494 785 10 18,8 614 787 4x25 494 786 10 23,7 960 1.238 4x35 494 787 10 26,2 1.335 1.655 4x50 494 788 10 31,8 1.923 2.369 23

24 MOTIONLINE

MOTIONLINE PREMIUM Power Cables for Servo Motors (screened) 25

MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair to connect servo breaks or one quad. Remark The insulation material TPM (thermo plast modified), which has been developed by Nexans, enables the design engineer to meet low capacitance requirements. Design Power core Stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: 1 pair design white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) Marking cross section, approval, date of production 26

MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard MC 800+ PSLC11Y-J SN 35201 VDE-Reg. No. 7661 style page 10492 (insulation) style page 21223 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008+ (4x1.5)C 494 930 61 9.1 87 140 1BB11 (4x2.5)C 494 931 61 10.6 136 196 1BB21 (4x4)C 494 932 61 11.9 201 274 1BB31 (4x6)C 494 933 61 14.4 281 375 1BB41 (4x10)C 494 934 61 17.5 461 586 1BB51 (4x16)C 494 935 61 21.6 733 919 1BB61 (4x25)C 494 936 61 25.2 1128 1327 1BB25 (4x35)C 494 937 61 28.6 1528 1798 1BB35 (4x50)C 494 938 61 33.4 2145 2472 1BB50 (4x1.5 + 1P1.5/C)C 494 940 61 11.6 153 227 1BA11 (4x2.5 + 1P1.5/C)C 494 941 61 13.4 192 285 1BA21 (4x4 + 1P1.5/C)C 494 942 61 14.8 261 368 1BA31 (4x6 + 1P1.5/C)C 494 943 61 16.8 352 478 1BA41 (4x10 + 1P1.5/C)C 494 944 61 19.4 524 679 1BA51 (4x16 + 1P1.5/C)C 494 945 61 22.5 798 1026 1BA61 (4x25 + 1P1.5/C)C 494 946 61 25.8 1176 1390 1BA25 (4x35 + 1P1.5/C)C 494 947 61 29.8 1584 1904 1BA35 (4x50 + 1P1.5/C)C 494 948 61 34.0 2172 2523 1BA50 27

MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard MC 800+ PSLC11Y-J SN 35202 VDE-Reg. No. 7661 style page 10492 (insulation) style page 20234 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal 4x1.5+1V0.5 16AWG/ 4c + 20AWG/1quad 494 713 60 11.6 126 200 4x2.5+1V0.5 14AWG/ 4c + 20AWG/1quad 494 714 60 12.6 165 255 4x4.0+1V0.5 12AWG/ 4c + 20AWG/1quad 494 715 60 14.1 242 340 4x6.0+1V0.5 10AWG/ 4c + 20AWG/1quad 494 716 60 15.9 317 433 4x10.0 1V0.5 8AWG/ 4c + 20AWG/1quad 494 717 60 19.0 501 666 4x16.0 1V0.5 6AWG/ 4c + 20AWG/1quad 494 719 60 21,4 757 940 28

MOTIONLINE 29

MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair, two pairs, one triple or one quad to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal cores stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Core identification: 1 pair design white black 2 pair design (numerical code) pair 1: 5 + 6 pair 2: 7 + 8 1 quad design black, white, red, yellow 2 or 4 cores stranded together (filler optional) plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly without fillers Inner jacket Platic tape (optional) Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) 30

MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv PSL18YC11Y-J SN 35163 SN 35158 (with pair 1,5 mm²) SN 35156 VDE-Reg. No. 7661 CSA C22.2 No. 210.2 UL 21223 or 20234 Construction Article No. Diameter Cu Total weight nominal Servo Motor (4x1.5)C 494 970 60 10.0 56 160 (4x2.5)C 494 971 60 12.0 129 221 (4x4)C 494 972 60 13.4 206 321 (4x6)C 494 973 60 15.4 269 412 (4x10)C 494 974 60 18.2 450 628 (4x16)C 494 975 60 22.7 730 1.014 (4x25)C 494 976 60 26.2 1.060 1.445 (4x1.5 + 1P1.5/C)C 494 950 60 12.7 143 221 (4x2.5 + 1P1.5/C)C 494 951 60 14.3 185 307 (4x4 + 1P1.5/C)C 494 952 60 15.7 267 411 (4x6 + 1P1.5/C)C 494 953 60 17.9 267 527 (4x10 + 1P1.5/C)C 494 954 60 20.0 520 729 (4x16 + 1P1.5/C)C 494 955 60 24.0 769 1096 (4x25 + 1P1.5/C)C 494 956 60 28.0 1.151 1615 Linear Motor (4x1.5 + 1Q0.5/C)C 494 707 60 12.0 131 238 (4x2.5 + 1Q0.5/C)C 494 708 60 13.5 174 289 (4x4 + 1Q0.5/C)C 494 709 60 15.3 255 409 (4x6 + 1Q0.5/C)C 494 710 60 16.9 328 520 (4x10 + 1Q0.5/C)C 494 711 60 19.9 508 739 (4x16 + 1Q0.5/C)C 494 712 60 22.3 749 1009 31

MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv similar SEW Eurodrive standard PSL18YC11Y-J SN 35163 SN 35158 (with tripple) style page 10492 (insulation) style page 20234 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1.5)C 494 970 60 10.1 85 159 (4x2.5)C 494 971 60 11.6 129 219 (4x4)C 494 972 60 13.2 206 314 (4x6)C 494 973 60 15.3 269 405 (4x10)C 494 974 60 17.8 450 609 (4x1.5 + 3x1.0/C)C 493 085 61 12.3 139 236 (4x2.5 + 3x1.0/C)C 493 086 61 13.8 183 300 (4x4 + 3x1.0/C)C 493 087 61 15.3 262 396 (4x6 + 3x1.5/C)C 493 088 61 17.4 354 515 (4x10 + 3x1.5/C)C 493 089 61 20.0 522 730 PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv similar to INDRAMAT standard PSL18YC11Y-J SN 35180 style page 10492 (insulation) style page 21223 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (4x1 + 2x(2x0,75)StC)C 494 630 60 12.1 141 225 (4x1,5 + 2x(2x0,75)StC)C 494 631 60 12.8 159 250 (4x2,5 + 2x(2x0,75)StC)C 494 632 60 13.8 199 302 (4x4 + (2x1,5)StC+(2x1)StC)C 494 633 60 15.5 313 455 32

MOTIONLINE PREMIUM Single Core Power Cables for Servo Motors (screened/unscreened) 33

MOTIONLINE PREMIUM PUR Single Core Power Cables 0.6/1 kv Application These screened or unscreened single core power cables provide power to motors for medium dynamic two-dimensional movements from 6 to 240 mm². Design Core Stranded bare copper wires class 6 acc. IEC 60228 insulation: TPM Insulation colour: nature Tinned copper braid (screened version) PUR jacket Jacket colour orange RAL 2003 (screened cable) black RAL 9005 (unscreened cable) yellow/green (ground conductor) Technical data at +20 C DC conductor resistance: acc. IEC 60228 class 6 Insulation resistance: 500 MΩ x km Voltage test: 4 kv (AC) 5 min. core/screen 34

MOTIONLINE PREMIUM PUR single core power cable 0.6/1 kv PSL9Y11Y (unscreened) PSL9YC11Y (screened) dedicated data sheet style page 10492 (insulation) style page 10553 or 10973 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal PSL9Y11Y 1x6 493 467 10 7.1 55.9 93 1x10 493 468 10 8.1 94.2 135 1x16 493 469 10 9.2 151 195 1x25 493 470 10 10.9 237 292 1x35 493 489 10 12.1 335 392 1x50 493 490 10 14.3 480 552 1x70 493 491 10 16.4 694 773 1x95 493 492 10 18.1 917 989 1x120 493 493 10 19.6 1129 1206 1x150 493 494 10 22.6 1320 1445 1x185 493 495 10 25.7 1890 2015 1x240 493 496 10 28.6 2441 2611 PSL9YC11Y (1x6)C 493 640 60 7.8 77 116 (1x10)C 493 642 60 8.9 127 170 (1x16)C 493 643 60 10.0 189 236 (1x25)C 493 644 60 11.6 285 341 (1x35)C 493 645 60 12.9 389 447 (1x50)C 493 646 60 15.0 544 613 (1x70)C 493 647 60 16.9 768 837 (1x95)C 493 648 60 19.1 1020 1096 (1x120)C 493 641 60 20.8 1246 1331 (1x150)C 493 649 60 23.6 1450 1578 (1x185)C 493 650 60 26.7 2040 2166 (1x240)C 493 651 60 29.6 2621 2791 PSL9Y11Y-J 1x6 494 301 67 6.2 55.9 74 1x10 494 000 60 7.2 94.2 121 1x16 494 300 67 8.3 151 171 1x16 494 300 17 8.3 151 177 1x25 492 604 10 10.4 238 277 1x35 492 605 10 11.4 332 370 35

36 MOTIONLINE

MOTIONLINE Encoder Cables for Servo Motors 37

MOTIONLINE BASIC PVC Encoder Cables Application A control cable for low dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. Those cables connect the central processing unit (PLC) to the motor. Design Stranded bare copper wires acc. DIN EN 13602 insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PVC jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V/300 V DC conductor resistance: acc. IEC 60228 class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 38

SSLCY dedicated data sheet MOTIONLINE BASIC PVC Encoder Cables similar SIEMENS standard 6FX5008 style page 1589 (insulation) style page 2502 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX5008- (4x2x0.34+4x0.5)C 12 494 026 71 8.9 71 117 1BD21 (3x(2x0.14)D+2x0.5+4x0.14)C 12 494 029 71 8.9 61 103 1BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 028 71 9.4 72 123 1BD51 SSLY or SSLCY dedicated data sheet PVC Encoder Cables similar LENZE standard style page 10467 (insulation) style page 2464 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight conductors nominal (3x(2x0.14)D+(2x0.5)D)C 8 493 245 70 8.7 61 112 4x(2x0.14)D+(1P1.0)D 10 493 235 70 10.4 63 117 (3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 236 70 8.5 60 100 SSLCY-J dedicated data sheet PVC Encoder Cables similar INDRAMAT standard style page 10467 (insulation) style page 1464 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight conductors nominal (4x2x0.14+4x1.0+(4x0.14)D)C 16 493 149 60 8.6 85 125 (4x2x0.25+2x1.0)C 10 493 150 60 8 61 96 (4x2x0.25+2x0.5)C 10 493 151 60 7.9 47 82 39

MOTIONLINE ADVANCED PUR Encoder Cables Application A control cable for high dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the central processing unit (PLC) to the motor. Design Stranded tinned copper wires acc. DIN EN 13602 insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V/300 V DC conductor resistance: acc. IEC 60228 class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 40

MOTIONLINE ADVANCED PUR Encoder Cables similar SIEMENS standard 6FX8008 SSLC11Y dedicated data sheet style page 1589 (insulation) style page 20236 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX8008- (8P0.18)C 16 494 833 71 7.8 52 94 1BD11 (4x2x0.34+4x0.5)C 12 494 826 71 8.9 71 116 1BD21 (3x(2x0.14)D+2A0.5D)C 8 494 827 71 9.0 63 106 1BD31 (3x(2x0.14)D+2x0.5+4x0.14)C 12 494 829 71 8.9 61 102 1BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 828 71 9.4 73 122 1BD51 (4P0.18)C 8 494 831 71 6.4 31 55 1BD61 (2P0.18)C 4 494 832 71 5.0 22 39 1BD71 (12x0.22)C 12 494 830 71 6.9 48 75 1BD81 PUR encoder cable similar LENZE standard SSL11Y or SSLC11Y dedicated data sheet style page 10467 (insulation) style page 20233 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight conductors nominal (3x(2x0.14)D+(2A0.5)D)C 8 493 745 70 9 65 115 4x(2x0.14)D+(2x1)D 10 493 834 70 10.4 63 117 (3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 835 70 8,5 60 100 41

MOTIONLINE ADVANCED PUR Encoder Cables similar INDRAMAT standard SSLC11Y dedicated data sheet style page 1589 (insulation) style page 20236 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight INDRAMAT conductors nominal ID (4x2x0.25+2x1.0)C 10 493 870 60 8.2 61 97 IN 209 (4x2x0.25+2x0.5)C 10 493 890 60 8.3 47 79 IN 448 (34x0.25+2x0.5)C 36 493 880 60 11.4 139 216 IN 271 (4x2x0.14+4x1.0+(4x0.14)D)C 16 493 892 60 9.4 85 137 IN 532 (3x0.25+3x(2x0.25)+2x1.0)C 11 493 899 60 8.1 84 125 IN 280 (2x2x0.25+2x0.5)C 6 493 877 60 7.6 40 82 IN 750 (9x0.5)C 9 493 869 60 8.7 68 111 IN 208 42

MOTIONLINE PREMIUM Encoder Cables for Servo Motors 43

MOTIONLINE PREMIUM PUR Encoder Cables Application A control cable for high dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the central processing unit (PLC) to the motor. Design Stranded tinned copper wires acc. DIN EN 13602 insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V or 300 V DC conductor resistance: acc. IEC 60228 class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 44

MOTIONLINE PREMIUM PUR Encoder Cables SSLC11Y PUR Encoder Cables without Inner Jacket 30 V dedicated data sheet similar Siemens MC 800+ style page 1589 (insulation) style page 20236 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Data sheet Diameter Cu Total weight conductors nominal (3x(2x0.14)D+2A0.5+4A0.14+4A0.22)C 16 494 928 71 DB-N 494928 9.5 80.4 130 3x(2x0.14)D+2A0.5+4A0.14)C 12 494 929 71 DB-N 494929 67.2 108 SSL18YC11Y dedicated data sheet PUR Encoder Cable with Inner Jacket 30 V similar Nexans standard style page 1589 (insulation) style page 20236 (jacket) CSA C22.2 No. 210.2 (4x2x0.34+1V0.5)C 12 494 801 71 DB-N 494801 10.7 76 139 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 871 70 DB-N 494871 9.9 86 157 SSLC11Y PUR Encoder Cables without Inner Jacket 300 V similar SEW Eurodrive standard dedicated data sheet style page 10493 (insulation) style page 20280 (jacket) CSA C22.2 No. 210.2 Construction Number of Article No. Diameter Cu Total weight conductors nominal (6x2x0.25)C 12 493 290 73 9.4 59 105 (5x2x0.25)C 10 493 266 73 8.8 51 91 SSL18YC11Y dedicated data sheet PUR Encoder Cables with Inner Jacket 300 V similar SEW Eurodrive standard style page 10493 (insulation) style page 20280 (jacket) CSA C22.2 No. 210.2 (6x2x0.25)C 12 493 290 71 DB-N 49329071 9.9 60 124 (5x2x0.25)C 10 493 266 71 DB-N 49326671 9.6 53 114 45

46 MOTIONLINE

MOTIONLINE Data Cables DC 47

MOTIONLINE Data Cables DC similar to Siemens DRIVE CLiQ standard Application The new generation of digital feedback cables will be the future and replace more and more encoder cables. Design Data cables with and without power supply Core Stranded bare or tinned copper wires acc. DIN EN 13602 insulation: solid PE or PP, foamed insulation Cable assembled with filler Plastic tape (optional) Screening foil Tinned copper braid (where required) PVC or PUR jacket Technical data at +20 C max. working voltage: 30 V DC conductor resistance: acc. data sheet Insulation resistance: 1 GΩ x km Voltage test: 500 V (AC) 1 min. core/core core/screen Jacket colour grey RAL 7032 green RAL 6018 as per DESINA definition Note: for detail description of the design and colour code see dedicated data sheet 48

MOTIONLINE Data Cables DC see table see table style page 1589 (insulation) style page 20236 (PUR jacket) style page 2502 (PVC jacket) CSA C22.2 No. 210.2 Construction Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL MOTIONLINE BASIC DC 200 (2x2x0.22)StC ** PVC 6018 44499179 DB-N 444991 6.9 31,2 71 (1x4x0.25)StC ** PVC 6018 44496779 DB-N 444967 6.9 45 83 MOTIONLINE BASIC DC 500 (2x2x0.14 + 1x2x0.34)StC* PVC 6018 44499479 DB-N 444994 6.9 31 66 (2x2x0.22 + 1x2x0.34)StC** PVC 6018 44499779 DB-N 444997 6.9 36 84 (1x4x0.25 + 1x2x0.34)StC** PVC 6018 44496979 DB-N444969 6.9 37 73 MOTIONLINE ADVANCED DC 500 (2x2x0.14 + 1x2x0.34)StC* PUR 6018 44499379 DB-N 444993 6.9 31 61 (1x4x0.25 + 1x2x0.34)StC** PUR 6018 44499679 DB-N 444996 6.9 37 71 MOTIONLINE PREMIUM DC 800 (2x2x0.15 + 1x2x0.34)C* PUR 6018 44495079 DB-N 444950 6.9 42 72 (1x4x0.25 + 1x2x0.34)C* PUR 6018 44497479 DB-N 444974 6.9 42 76 (1x4x0.25 + 1x2x0.34)C* enhanced EMV PUR 6018 44497679 DB-N 444976 6.9 43 76 * max. distance 50 m ** max. distance 100 m nn = not nominated 49

50 MOTIONLINE

MOTIONLINE PREMIUM Tailormade Hybrid Cables 51

MOTIONLINE PREMIUM Tailormade Hybrid Cables A key trend in the automation industry is towards hybrid cables that combine power, control and data cores within a single cable. These tailor-made cables deliver unsurpassed energy and control capability, meeting the need of decentralized control systems. Nexans developed these special cables with leading German connector producers and harness makers to meet specific connector and environmental factors for all applications. These cables are part of our Motionline solutions designed by Nexans to respond to the very demanding expectations of the automation market. 52

MOTIONLINE PREMIUM Tailormade Hybrid Cables see table dedicated data sheet Construction Article No. Diameter Cu Total weight nominal P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193 P/DSL11Y-J 3x4,0+2x2,5+4xAWG22/C 494 908 60 4,8 248 350 P/DSLC11Y-J 5xAWG12+2x3xAWG18+4xAWG22/C 495 026 21 16,9 199 284 SLC11Y (3x1,5)/C+12x0,14 494 100 10 10,4 104 170 D/PSLC11Y-J 5x4,0+6x0,75+(4x0,24)/C 495 025 18 17,3 312 449 P/DSLC11Y (4xUTP26)C18Y+(3P0,14)C+2A1,5 495 025 82 14,0 121 212 P/DSLC11Y-J 5x2,5+4xAWG22/C 495 023 96 13,6 199 284 P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193 53

54 MOTIONLINE

MOTIONLINE PREMIUM Cable for Torsion Application 55

56 MOTIONLINE

MOTIONLINE PREMIUM TL11Y-J PUR Power Cable 0.6/1 kv CSA C22.2 No. 210.2 Construction Article No. Data sheet Diameter Cu Total weight nominal 1x25 492 604 10 DB-N 492604 10.4 238 277 1x35 492 605 10 DB-N 492605 11.6 336 376 3x25 494 512 10 SN 35191 23.1 722 941 3x35 494 513 10 SN 35191 25.6 995 1229 (4x2.5+1P1.0)D 494 004 15 DB-N 494004 11.6 149 221 (4x1.0+2x(P0.75)StC)D 492 801 61 DB-N 492801 12.2 138 212 PUR Control Cable 300 V CSA C22.2 No. 210.2 Construction Article No. Data sheet Diameter Cu Total weight nominal 23x1.0+1P1.0/D 494 016 15 DB-N 494016 13.5 245 348 (4P0.25+2A0.5)StD 492 802 61 DB-N 492802 8.5 55 93 PUR Bus cable 30 V acc. UL758 and CSA C22.2 No. 210.2 Construction Article No. Data sheet Diameter Cu Total weight nominal Multibus Profibus (1x2xAWG22)C 492 821 80 DB-N 492821 14.2 127 236 DeviceNet (1x4xAWG22)C Interbus 2x(2xAWG24)D Power (1x4x1.0)D Gound cond. 1x1.0 Profibus (1x2x0.3)StD 444 821 89 DB-N 444821 8.0 24 87 Ethernet (2x2x0.18)StD 444 674 70 DB-N 444674 6.7 21 60 Ethernet (4x2x0.18)StD 444 846 70 DB-N 444846 7.4 30 80 57

58

MOTIONLINE Sensor Cables 59

MOTIONLINE ADVANCED PUR Sensor Cables Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. Design Stranded tinned copper wires acc. DIN EN 13602 insulation: TPM colour code: 3 cores: brown/black/blue 4 cores: brown/black/blue/white 5 cores: brown/black/blue/white/grey Cable assembly with optional center fillers Plastic tape (only for screened version) Tinned copper braid PUR jacket Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,25 mm² 79 Ω/km 0,34 mm² 60 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen Jacket colour yellow RAL 1021 (unscreened) black RAL 9005 (unscreened) grey RAL 7040 (unscreened) green RAL 6018 (screened) 60

MOTIONLINE ADVANCED PUR Sensor Cables Li9YH-11YH (unscreened) SN 35222 style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal 3x0.25 444 682 xx 4.1 7.5 22 4x0.25 444 681 xx 4.4 9.8 25 3x0.34 444 683 xx 4.3 10.1 25 4x0.34 444 684 xx 4.7 13.5 31 5x0.34 444 686 xx 5.0 16.9 36 xx = depending on colours Li9YH(C)11YH (screened) SN 35242 style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (3x0.25)C 444 909 xx 4.8 15.7 32 (4x0.25)C 444 955 xx 5.2 18.4 34 (3x0.34)C 444 921 xx 5.0 21.0 34 (4x0.34)C 444 922 xx 5.4 25.0 43 (5x0.34)C 444 923 xx 5.7 27.1 48 xx = depending on colours 61

MOTIONLINE PREMIUM PUR Sensor Cables Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. The behaviour with respect to flame propagation is improved compared to MOTIONLINE ADVANCED version. The behaviour with respect to flame propagation is improved compared to MOTIONLINE ADVANCED version. Design Stranded tinned copper wires acc. DIN EN 13602 insulation: TPM colour code: 3 cores: brown/black/blue 4 cores: brown/black/blue/white 5 cores: brown/black/blue/white/grey Cable assembly with optional center fillers Plastic tape (only for screened version) Tinned copper braid PUR jacket Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,25 mm² 79 Ω/km 0,34 mm² 60 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen Jacket colour yellow RAL 1021 (unscreened) black RAL 9005 (unscreened) grey RAL 7040 (unscreened) green RAL 6018 (screened) 62

MOTIONLINE PREMIUM PUR Sensor Cables Li9YH-11YH (unscreened) SN 35220 style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal 3x0.25 444 280 xx 4.1 7.5 23 4x0.25 444 281 xx 4.4 9.8 27 3x0.34 444 282 xx 4.3 10.1 27 4x0.34 444 283 xx 4.7 13.5 33 5x0.34 444 285 xx 5.0 16,9 38 xx = depending on colours Li9YH(C)11YH (screened) SN 35240 style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Diameter Cu Total weight nominal (3x0.25)C 444 290 xx 4.8 15.7 33 (4x0.25)C 444 291 xx 5.2 18.4 36 (3x0.34)C 444 292 xx 5.0 21.0 36 (4x0.34)C 444 293 xx 5.4 25.0 45 (5x0.34)C 444 295 xx 5.7 27.1 50 xx = depending on colours 63

MOTIONLINE BASIC PVC Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC 13602 insulation: TPM Cable assembly center: filler 1st layer: 1mm² brown 0,5mm² yellowbrown 0,5mm² browngreen 0,5mm² white 0,5mm² yellow 0,5mm² pink 0,5mm² greybrown 2nd layer: 1mm² yellowgreen 0,5mm² violett 0,5mm² red 0,5mm² grey 0,5mm² redblue 0,5mm² green 1mm² blue 0,5mm² greypink 0,5mm² whitegreen 0,5mm² whiteyellow 0,5mm² whitegrey 0,5mm² black Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen PVC jacket Jacket colour black RAL 9005 64

MOTIONLINE BASIC PVC Home Run Cables for Sensor Applications Li9YY dedicated data sheet style page 10493 (insulation) style page 2464 (jacket) CSA C22.2 No. 210.2 Construction Article no. Diameter Cu Total weight nominal 8x0.34 + 3x1.0 444 005 10 8.1 57 102 12x0.34 + 3x1.0 444 007 10 8.8 68 118 16x0.34 + 3x1.0 444 009 10 9.7 81 133 16x0.5 + 3x1.0 444 009 10 9.9 106 161 65

MOTIONLINE ADVANCED PUR Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC 13602 insulation: TPM Cable assembly center: filler 1st layer: 1mm² brown 0,5mm² yellowbrown 0,5mm² browngreen 0,5mm² white 0,5mm² yellow 0,5mm² pink 0,5mm² greybrown 2nd layer: 1mm² yellowgreen 0,5mm² violett 0,5mm² red 0,5mm² grey 0,5mm² redblue 0,5mm² green 1mm² blue 0,5mm² greypink 0,5mm² whitegreen 0,5mm² whiteyellow 0,5mm² whitegrey 0,5mm² black Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core PUR jacket Jacket colour black RAL 9005 66

MOTIONLINE ADVANCED PUR Home Run Cables for Sensor Applications Li9Y-11Y dedicated data sheet style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Data sheet Diameter Cu Total weight nominal 8x0.34 + 3x1.0 444 871 11 DB-N 444871 9.0 60 110 12x0.34 + 3x1.0 444 876 11 DB-N 444876 10 72 120 16x0.34 + 3x1.0 444 872 11 DB-N 444872 11 88 140 16x0.5 + 3x1.0 444 948 11 DB-N 444948 11.1 107 164 67

MOTIONLINE PREMIUM PUR Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under high mechanical stress and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC 13602 insulation: TPM Cable assembly center: filler PUR jacket Jacket colour black RAL 9005 Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core 68

MOTIONLINE PREMIUM PUR Home Run Cables for Sensor Applications Li9YH-11YH style page 10493 (insulation) style page 21198 (jacket) CSA C22.2 No. 210.2 Construction Article No. Data sheet Diameter Cu Total weight nominal 8x0,34 + 3x1,0 444 013 10 DB-N 444 013 9.0 60 110 12x0,34 + 3x1,0 444 014 10 DB-N 444 014 10 72 120 16x0,34 + 3x1,0 444 015 10 DB-N 444 015 11 88 140 16x0,5 + 3x1,0 444 016 10 DB-N 444 016 11.1 107 164 69

70 MOTIONLINE

MOTIONLINE Bus & Data Cables 71

MOTIONLINE Bus & Data Cables Why Bus Systems? ince the beginning of the 80s fieldbus systems are well known through the EDP (electronic data processing). Furthermore the networking of systems gains an increase of interest, especially the decentral distributed intelligence in the Industry- Building- Environment or Traffic- Automation. Here bus systems are used as an communication medium for sectored actors, sensors and steering in the automation technic and all overthere where electronic modules has to be connected without a big effort of cabling. Only one cable connects all components. The summarized advantages of Bus Systems are as follows: Less wiring/cabling Small space in switchboards More transparency Faster diagnose Better availability Higher safety All these pros leads to relevant cost advantages. The different requirements to the bus system, the variety of technical solutions but also corporate policy leads to a variety of bus systems without a single standard. Fieldbus Fieldbus is the generic name for all bus systems which are used for the metrology, steering and controlling engineering. These are: CAN DeviceNet Profibus Profinet Interbus CC-Link ASI Bus According to the DIN (German institute for standardisation) standard a field bus in general should transmit a small volume of data in fast time series on a digital compare between sensors/actuators and steering. As the requirements to the bus system depends on the level of automation, there is no field bus which can solve all tasks optimal together. Following table should show a short overview of the most important features of the three first called bus systems: Highest BPS Dimension Max. number of participants Standardisation Profinet/Industrial Ethernet 100 Mbit/s 100 m unlimited IEC 11801 ISO/IEC 24702 Profibus 12 Mbit/s to 100 m 1200 m at 93 Kbit/s 256 IEC 61158 Interbus 500 Kbit/s to 40 m 12,8 km at 400 m Segments 256 IEC 61158 CAN Bus 1 Mbit/s to 40 m 1 km at 50 Kbit/s 64 (128) ISO 11898 72

MOTIONLINE Bus & Data Cables Description of field bus systems Industrial Ethernet is the name given to the use of the Ethernet network protocol in an industrial environment, for automation and process control. A number of techniques are used to adapt the Ethernet protocol for the needs of industrial processes (e.g. PROFI- NET), which must provide real time behaviour. By using non-proprietary protocols, automation systems from different manufacturers can be interconnected throughout a process plant. Industrial Ethernet takes advantage of the relatively larger marketplace for computer interconnections to reduce cost and improve performance of communications between industrial controllers. PROFIBUS DP (Decentralized Peripherals) is used to operate sensors and actuators via a centralized controller in production (factory) automation applications. The many standard diagnostic options, in particular, are focused on here. PROFIBUS PA (Process Automation) is used to monitor measuring equipment via a process control system in process automation applications. Controller-area network (CAN or CAN-bus) is a vehicle bus standard designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CAN is a message based protocol, designed specifically for automotive applications but now also used in other areas such as industrial automation and medical equipment. DeviceNet is a communication protocol used in the automation industry to interconnect control devices for data exchange. It uses Controller Area Network as the backbone technology and defines an application layer to cover a range of device profiles. Typical applications include information exchange, safety devices, and large I/O control networks. INTERBUS is a serial bus system, which transmits data between control systems (e.g., PCs, PLCs, VMEbus computers, robot controllers etc.) and spatially distributed I/O modules that are connected to sensors and actuators (e.g., temperature sensors, position switches). AS-Interface (Actuator Sensor Interface, AS-i) is an industrial networking solution (physical layer, data access method and protocol) used in PLC, DCS and PC-based automation systems. It is designed for connecting simple field I/O devices (e.g. binary ON/OFF devices such as actuators, sensors, rotary encoders, analog inputs and outputs, push buttons, and valve position sensors) in discrete manufacturing and process applications using a single 2-conductor cable. 73

MOTIONLINE Profinet / Industrial Ethernet Application Bus cables ensure a reliable data transmission within an industrial environment. Various types of bus cables are available in order to connect machine parts with the PLC at the field level or to connect PLC to the management level of a factory. The bus cables are designed for 2- or 3-dimensional flexible applications. Design Core Stranded bare or tinned copper wires acc. IEC 13602 insulation: solid PE or PP, foamed insulations Cable assembled with filler Plastic tape (optional) Tinned copper braid (screening foil where required) PVC or PUR jacket and others Jacket colour green RAL 6018 violet RAL 4001 black RAL 9005 yellow RAL 1021 Technical data at +20 C max. working voltage: 30 V DC conductor resistance: acc. data sheet Insulation resistance: 1 GΩ x km Voltage test: 500 V (AC) 1 min. core/core cpre/screen Note: for detail description of the design and colour code see dedicated data sheet 74

MOTIONLINE Profinet Cables for fixed installation BUS: 2YH(ST)CY (PVC jacket) BUS: 2YH(ST)CH (HFFR jacket) BUS: 2YH(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 2502 (PVC jacket) style page 20236 (PUR jacket) CSA C22.2 No. 210.2 (only when is applied) Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/1)StC A PVC 444 820 79 DB-N 444820 6.6 31 64 (1x4xAWG22/1)StC A PUR 444 977 79 DB-N 444977 6.6 31 63 (1x4xAWG22/1)StC A HFFR 444 803 79 DB-N 444803 6.6 31 66 MOTIONLINE BASIC Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/7) B PVC 444 978 79 DB-N 444978 6.6 31 64 (1x4xAWG22/7) B PUR 444 980 79 DB-N 444980 6.6 31 66 (1x4xAWG22/7) B HFFR 444 979 79 DB-N 444979 6.6 31 63 MOTIONLINE ADVANCED Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/7) C PUR 444 917 70 DB-N 444917 6.7 29 61 MOTIONLINE PREMIUM Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/19) C PUR 444 981 79 DB-N 6.8 37 71 75

MOTIONLINE Industrial Ethernet Cables BUS: 2Y(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 20236 (PUR jacket) CSA C22.2 No. 210.2 MOTIONLINE ADVANCED Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal mm (1x4x0.14)StC AWG26/19 1.0 444 673 79 DB-N 444673 4.9 16 34 (4x2x0.14)StC AWG26/19 1.0 444 951 79 DB-N 444951 7.3 38 70 MOTIONLINE PREMIUM Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal mm (1x4x0.29)StC AWG23/19 1.3 444 709 70 SN 39006 6.5 29.3 60 (4x2x0.24)StC AWG24/19 1.25 444 730 70 DB-N 444730 9.4 54 118 76

MOTIONLINE Profibus 77

MOTIONLINE Profibus DP Cables for fixed installation BUS: 02YH(ST)C11Y (PUR jacket) BUS: 02YH(ST)CY (PVC jacket) BUS: 02YH(ST)CH (HFFR jacket BUS: 02YH(ST)C2Y (PE jacket) BUS: 02YH(ST)CY2Y (PVC/PE jacket) dedicated data sheet style page 1589 (insulation) style page 2560 (PVC jacket) style page 20236 (PUR jacket) CSA C22.2 No. 210.2 (only when is applied) Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG22/1) standard PVC 4001 444 759 89 444759 8.0 19 67 (1x2xAWG22/1) standard PVC 4001 444 775 89 39005 8.0 19 86 (1x2xAWG22/1) standard PVC 4001 444 847 89 39005 8.0 19 91 (1x2xAWG22/1) robust PUR 4001 444 841 89 444841 8.0 19 66 (1x2xAWG22/1) robust PUR 4001 444 840 89 39005 8.0 19 84 (1x2xAWG22/1) FRNC HFFR 4001 444 773 89 444773 8.0 19 73 (1x2xAWG22/1) FRNC HFFR 4001 444 816 89 39005 8.0 19 88 (1x2xAWG22/1) direct burial PVC/PE 9005 444 760 19 444760 10.0 19 100 (1x2xAWG22/1) food/ outdoor PE 9005 444 779 19 444757 8.0 19 58 MOTIONLINE BASIC Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG24/7) flexible PVC 4001 444 691 89 444 691 8.0 17 72 MOTIONLINE ADVANCED Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG24/19) trailing PUR 4001 444 763 89 444763 8.0 20 64 (1x2xAWG24/19) trailing PUR 4001 444 762 89 444762 8.0 20 69 (1x2xAWG24/19) trailing PUR 4001 444 788 89 39005 8.0 20 82 (1x2xAWG24/19) trailing PUR 4001 444 848 89 39005 8.0 20 88 FC = Fast Connect compatible 78

MOTIONLINE Profibus PA Cables for fixed installation BUS: 2Y(ST)CY (PVC jacket) dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction Fast culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight connect (AWM) colour nominal (1x2xAWG18/1) PVC 9005 444 734 19 DB-N 444734 7.7 33 76 (1x2xAWG18/1) PVC 5015 444 734 59 DB-N 444734 7.7 33 76 (1x2xAWG18/7) PVC 9005 444 966 19 DB-N 444966 7,7 33 80 (1x2xAWG18/7) PVC 5015 444 966 59 DB-N 444966 7,7 33 80 FC = Fast Connect compatible 79

80 MOTIONLINE

MOTIONLINE Interbus 81

MOTIONLINE Interbus BUS: 2YCY (PVC jacket) BUS: 2YC11Y (PUR jacket) dedicated data sheet CSA C22.2 No. 210.2 (on request) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (3x2xAWG24/19)C PVC 4001 444 765 89 DB-N 444765 7.0 32 70 (3x2xAWG24/19+3x1.0)C PVC 4001 444 771 89 DB-N 444771 8.6 66 110 MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (3x2xAWG24/19)C PUR 4001 444 764 89 DB-N 444764 7.8 43 77 (3x2xAWG24/19+3x1.0)C PUR 4001 444 982 89 DB-N 444982 8.6 66 108 82

MOTIONLINE CAN Bus 83

MOTIONLINE CAN Bus Cables BUS: 2YCY (PVC jacket) BUS: 2YC11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 2502 (PVC jacket) style page 20236 (PUR jacket) CSA C22.2 No. 210.2 (only when is applied) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/7)C PVC 4001 444 695 89 DB-N 444695 5.4 13 38 (1x4xAWG24/7)C PVC 4001 444 696 89 DB-N 444696 5.6 21 49 (1x2xAWG22/7)C PVC 4001 444 974 80 DB-N 444974 6,5 26 60 (1x4xAWG22/7)C PVC 4001 444 976 80 DB-N 444976 6,6 33 66 (1x2x0.5)C PVC 4001 444 835 80 DB-N 444835 7,0 29 68 (1x4x0.5)C PVC 4001 444 836 89 DB-N 444836 8.5 43 105 (1x2x0.75)C PVC 4001 444 939 80 DB-N 444939 8.4 39 91 (1x4x0.75)C PVC 4001 444 983 80 DB-N 444983 8.7 55 106 MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/19)C PUR 4001 444 697 89 DB-N 444697 6.0 20 42 (1x4xAWG24/19)C PUR 4001 444 698 89 DB-N 444698 6.3 26 52 (2x2xAWG24/19)C PUR 4001 444 824 89 DB-N 444824 7.5 33 68 (1x2xAWG22/19)C PUR 4001 444 979 80 DB-N 444979 (1x4xAWG22/19)C PUR 4001 444 601 89 DB-N 444601 6.6 33 66 (1x2x0.5)C PUR 4001 444 980 80 DB-N 444980 (1x4x0.5)C PUR 4001 444 981 80 DB-N 444981 7.4 40 80 (1x2x0.75)C PUR 4001 444 984 80 DB-N 444984 (1x4x0.75)C PUR 4001 444 985 80 DB-N 444985 84

MOTIONLINE DeviceNet 85

MOTIONLINE DeviceNet Cables BUS: 02Y(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 20236 (PUR jacket) CSA C22.2 No. 210.2 (only when is applied) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x2x0.34)St+(1x2x0.22)St)C PUR 4001 444 818 00 DB-N 444818 7.0 34 75 ((1x2x1.5)St+(1x2x0.75)St)C PUR 4001 444 817 00 DB-N 444817 10.8 84.5 180 MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (2xAWG22/19+ PUR 4001 444 986 80 DB-N 444986 6.4 32.5 66 (1x2xAWG24/19)St)StC (2xAWG15/19+ PUR 4001 444 987 80 DB-N 444987 10.8 100 330 (1x2xAWG18/37)St)StC 86

MOTIONLINE USB 87

MOTIONLINE PREMIUM USB Cables BUS: (design)/(st)c11y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 202963 (PUR jacket) CSA C22.2 No. 210.2 Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1P28/19 + 2A20/19)STC* PUR 4001 444 918 89 DB-N 444918 4.9 23.2 42 (1P24/19 + 2A20/19)STC** PUR 4001 444 919 89 DB-N 444919 5.8 29.3 56 * 5 m max. transmission distance ** 10 m max. transmission distance (depends active equipment) 88

MOTIONLINE AS-INTERFACE 89

MOTIONLINE AS-INTERFACE Cables for fixed installation 3G3G-FL (EPDM jacket) 9Y11Y-FL (PUR jacket) special flat cable for AS-I Modules, dedicated data sheet style page 10493 (insulation) style page 20549 (PUR jacket) CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour kg/km kg/km 2x1.5 3G3G rubber yellow 482 101 65 SN 24009 29 70 2x1.5 3G3G rubber black 482 101 16 SN 24009 29 70 MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour kg/km kg/km 2x1.5 9Y11Y PUR yellow 482 161 65 SN 24018 29 61 2x1.5 9Y11Y PUR black 482 161 15 SN 24018 29 61 90

MOTIONLINE Hybrid Cables 91

MOTIONLINE Hybrid Cables for fixed installation BUS:2YH(ST)C + 4x1.5 dedicated data sheet Profinet + Power Cores CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)ST C+4x1.5 HFFR 6018 444 989 79 DB-N 444989 9.6 43 110 CAN + Power Cores BUS:2YC + 3 x 1.5 dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x4xAWG24/7)C+3x1,5)STC PE 9005 444 804 19 DB-N 444804 10.1 95.5 151 92

MOTIONLINE BASIC Hybrid Cables BUS:2YH(ST)C + 4x1.5 dedicated data sheet Profinet + Power Cores CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)STC+4x1.5 PVC 6018 444 988 79 DB-N 444988 9.6 43 110 CAN + Power Cores BUS:2YC + 3x1.5 dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x4xAWG24/7)C+3x1,5)STC PVC 9005 444 602 19 DB-N 444602 10.0 95.5 160 93

MOTIONLINE ADVANCED Hybrid Cables Profinet + Power Cores BUS:2YH(ST)C + 4x1.5 dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)STC+4x1.5 PUR 6018 444 990 79 DB-N 444990 9.6 45 108 Profibus DP + Power Cores BUS:02Y(ST)C + 4x1.5 BUS:02Y(ST)C + 3x0.75 dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/19)STC+4x1.5 PUR 4001 444 742 89 DB-N 444742 11.2 76 160 (1x2x0.3)STC+3x0.75 PUR 4001 444 739 89 DB-N 444739 9.6 43 110 (1x2x0.3)STC+3x0.75 PUR 4001 444 809 89 DB-N 444739 9.6 43 110 MOTIONLINE PREMIUM Hybrid Cables Profinet + Power Cores BUS:2YH(ST)C + 4x1.5 dedicated data sheet CSA C22.2 No. 210.2 (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/19)STC+4x1.5 PUR 6018 444 987 79 DB-N 444987 94

MOTION APPLICATION CENTER MAC Safe and reliable Cables and Solutions TESTED 95