GS7000, GainMaker, and 694X Node Transmitter RF Shutdown Technical Bulletin

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GS7000, GainMaker, and 694X Node Transmitter RF Shutdown Technical Bulletin Overview Introduction The optical transmitters of the GS7000, GainMaker, and 694X Nodes with specific date codes may have a defective capacitor which results in RF shutdown. Purpose This document details the issue and explains how to get the issue resolved. Audience This technical bulletin applies to all system engineers and managers who are responsible for operating or maintaining Optical Node equipment. Qualified Personnel Only appropriately qualified and skilled service personnel should attempt to install, operate, maintain, and service this product. WARNING: Allow only qualified and skilled personnel to install, operate, maintain, and service this product. Otherwise, personal injury or equipment damage may occur. Safe Operation for Software Controlling Optical Transmission Equipment If this document discusses software, the software described is used to monitor and/or control ours and other vendors' electrical and optical equipment designed to transmit video, voice, or data signals. Certain safety precautions should be observed when operating equipment of this nature. For equipment specific safety requirements, refer to the appropriate section of the equipment documentation.

Overview For safe operation of this software, refer to the following warning. WARNING: Ensure that all optical connections are complete or terminated before using this equipment to remotely control a laser device. An optical or laser device can pose a hazard to personnel in remote locations when operated without their knowledge. In This Document Affected Units...3 Affected Part Number Series...4 Issue and Resolution...6 Component Reference Information...7 Support Telephone Numbers...10 2 4036533 Rev A

Affected Units Affected Units Customers may experience RF shutdown if they have Optical Node Transmitters with the following characteristics: Date codes: April through October 2009 (D2009 - K2009) Configured nodes with transmitters (all powers/all wavelengths) and individual transmitters Refer to Affected Part Number Series (on page 4). 4036533 Rev A 3

Affected Part Number Series Affected Part Number Series The following table provides part numbers of the affected transmitters. Cisco Part Numbers Stand Alone Tx: GS7000/694X/GM HI GAIN DFB/CWDM TX (See Illustration#1) Cisco Part Numbers Tx In Box: GS7000/694X/GM HI GAIN DFB/CWDM TX 4013896.1310-4013896-1610 590936, 4007019-4007026 4013900.1310-4013900.1610 4013901.1310-4013901.1610 4011952, 4011955, 4011956, 4011957, 4011961, 4011965-4011968 4011953, 4011969, 4011970, 4011974-4011977, 4013218, 4013299 4013902.1310-4013902.1610 4011954, 4013542-4013549 4013906.1310-4013906.1610 590938, 4007003, 4013549, 4007005-4007010 4013907.1310-4013907.1610 590939, 4007011-4007018 694X/GM STDGAIN DFB/CWDM TX (See Illustration#2) 694X/GM STDGAIN DFB/CWDM TX Cisco Part Numbers Stand Alone Tx: Cisco Part Numbers Tx In Box: 4013903.1310-4013903.1610 590934, 4006971, 4006978 4013904.1310-4013904.1610 590935, 4006979-4006986 4013905.1310-4013905.1610 590932, 4006987-4006994 694X/GM STD GAIN CWDM TX (See Illustration#2) 694X/GM STD GAIN CWDM TX 4006904-4006927 4006904-4006927 GS7000/6940 UNCOOLED BDR TX 2.5G (See Illustration#5) GS7000/6940 UNCOOLED BDR TX 2.5G 4011942-4011948 4011905, 4011973 4024699-4024700 4024701, 4024702 735544 735544 751362-751369 751362-751369 4000436 4000471 735510-735511 741279.01, 735511 694X/GM/GS7000 FP HI GAIN TX (See Illustration#6) 694X/GM/GS7000 FP HI GAIN TX 4011964 4011958 4012069-4012070 4011959, 4011960 717906-717909 748853, 590940, 748136-748150, 748855, 590943 6940 HIGHGAIN 1550NM TX (See Illustration#6) 6940 HIGHGAIN 1550NM TX 4005114-4005115 4005120-4005121 751494 4005119 4 4036533 Rev A

Affected Part Number Series Cisco Part Numbers Stand Alone Tx: Cisco Part Numbers Tx In Box: 694X/GM, 1550NM TX (See Illustration#6) 694X/GM, 1550NM TX 4005109 4005117 4005111 4005118 751492 4005116 4036533 Rev A 5

Issue and Resolution Issue and Resolution Issue A small number of reverse transmitters used in the GS7000, GainMaker, and 694X Nodes with specific date codes (identified above) may contain a defective capacitor. In units where this component fails, transmitters may stop sending an upstream RF signal, although the light is still present. Resolution If you have a transmitter that displays this symptom and contains a capacitor with a date code of 916, 917, or 919 (As shown in illustration #4), the transmitter(s) should be returned to our repair facility for replacement. It has been our experience that all failures caused by this capacitor have occurred within a few hours of installation and power-up. Transmitters that have not failed within hours (up to a week after installation) are not failing beyond that time frame. Not all capacitors in the noted transmitter date code range are defective. If you have uninstalled (warehoused) transmitters (within the affected part number list and date codes) or nodes containing these potentially affected transmitters in your warehouse, use this bulletin as a guide for how to inspect these units for defective capacitors. DO NOT ATTEMPT TO OPEN THE TRANSMITTER. If the inspection yields a defective capacitor, the unit should be returned for service. Refer to Support Telephone Numbers (on page 10). 6 4036533 Rev A

Component Reference Information Component Reference Information The following illustrations shows the GS7000 and the GainMaker 6940 Transmitter. The following illustration shows the test point opening for the GS700 transmitter and GainMaker 694X transmitter from illustration #1 and #2. Capacitor C42 (large yellow capacitor) and date code can be inspected via the test point opening using an ostoscope at an angle. Illustration #3-Test Point opening and view of capacitor 4036533 Rev A 7

Component Reference Information Note: If you are not able to determine the date code, return the module for service. Refer to Support Telephone Numbers (on page 10). The following illustration shows the capacitor with the date code. Illustration # 4-The component date code is the bottom number (916) The following illustration shows BDR 2:1 transmitters ONLY. There is no access to view the capacitor with the cover installed. If the transmitters have date code D2009 - K2009 and they are listed under the affected part number series, return the module for service. Refer to Support Telephone Numbers (on page 10). Illustration #5-2:1 BDR Transmitter 8 4036533 Rev A

Component Reference Information The following illustration shows a 6940 transmitter. The capacitor can be inspected via the RF test point opening using an ostoscope at an angle. Note: If you are unable to determine the date code, return the module for service. Refer to Support Telephone Numbers (on page 10). Illustration #6-6940 Tx The following illustration shows the 6940 transmitter and the ostoscope used to inspect the capacitor. Capacitor location reference designator is C32. Illustration #7-6940 Tx 4036533 Rev A 9

Support Telephone Numbers Support Telephone Numbers This table lists the Technical Support and Customer Service numbers for your area. Region Centers Telephone and Fax Numbers North America Cisco Services Atlanta, Georgia United States For Technical Support, call: Toll-free: 1-800-722-2009 Local: 678-277-1120 (Press 2 at the prompt) For Customer Service, call: Toll-free: 1-800-722-2009 Local: 678-277-1120 (Press 3 at the prompt) Fax: 770-236-5477 Email: customer-service@cisco.com Europe, Middle East, Africa Belgium For Technical Support, call: Telephone: 32-56-445-197 or 32-56-445-155 Fax: 32-56-445-061 For Customer Service, call: Telephone: 32-56-445-444 Fax: 32-56-445-051 Email: service-elc@cisco.com Japan Japan Telephone: 81-3-5908-2153 or +81-3-5908-2154 Fax: 81-3-5908-2155 Korea Korea Telephone: 82-2-3429-8800 Fax: 82-2-3452-9748 Email: songk@cisco.com China (mainland) China Telephone: 86-21-2401-4433 Fax: 86-21-2401-4455 Email: xishan@cisco.com All other Asia Pacific countries & Australia Hong Kong Telephone: 852-2588-4746 Fax: 852-2588-3139 Email: saapac-support@cisco.com Brazil Brazil Telephone: 11-55-08-9999 Fax: 11-55-08-9998 Email: fattinl@cisco.com or ecavalhe@cisco.com Mexico, Central America, Caribbean Mexico For Technical Support, call: Telephone: 52-3515152599 Fax: 52-3515152599 For Customer Service, call: Telephone: 52-55-50-81-8425 Fax: 52-55-52-61-0893 Email: sa-latam-cs@cisco.com All other Latin America countries Argentina For Technical Support, call: Telephone: 54-23-20-403340 ext 109 Fax: 54-23-20-403340 ext 103 For Customer Service, call: Telephone: 770-236-5662 Fax: 770-236-5888 Email: keillov@cisco.com 10 4036533 Rev A

5030 Sugarloaf Parkway, Box 465447 Lawrenceville, GA 30042 678.277.1000 Cisco, Cisco Systems, the Cisco logo, the Cisco Systems logo, and GainMaker are registered trademarks or trademarks of Cisco Systems, Inc. and/or its affiliates in the U.S. and certain other countries. All other trademarks mentioned in this document are the property of their respective owners. Product and service availability are subject to change without notice. 2010 Cisco Systems, Inc. All rights reserved. Printed in United States of America January 2010 Part Number 4036533 Rev A