FRAME PREPARATION 3/4 3/4 HEADER STRIKE STRIKE STOP FRAME 13/16 13/16 RHR LHR INTERIOR FACE OF LHR INTERIOR FACE OF RHR STRIKE POST *13/16 * MEASURED FROM THE INTERIOR SURFACE. BE SURE TO ADJUST FOR SILENCERS IF USED. HOW TO FIND BACKSET JAMB SINGLE 2 3/4" PAIR BACKSET CENTERLINE IS TAKEN FROM THE CENTERLINE OF THE SQUARE ON TOP OF THE 80-0180-390 Rev. L ECN: 11020 02/26/07 of 1 5
1 3a "A" COVER 3b NO ENTRY TRIM PICTORIAL INSTALLATION GUIDE OF OVER FOR LHR AND RHR S. COLLAR VIEW "A" PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES LHR FACE APPLY DRILLING TEM P/N 80-0180-392 FOR 3900/8900 TO THE. DRILL S AS DIRECTED. DRILL BIT WITH COLLAR SHOWN FOR REF. DRILL BIT 2 REPLACE FACTORY INSTALLED LONG DRVIE WITH SHORT FROM INSTALLATION KIT. ATTACH THE COVER AND THE CENTER BLOCK TO THE EXIT DEVICE USING (2) #10-32 X 1/2 PAN HEAD SCREWS, ITEM #6, PUSH DOWN SCISSOR DEVICE FOR SCREW ACCESS. PREPARATION THIS PRODUCT IS MADE FOR 3/4" WIDTH. FOR ANY OTHER THICKNESS, YOU MUST CONSULT FACTORY ITEM #6 CLAMP HERE LAY THE ROD ON THE, CENTERING THE OF THE ROD IN THE BORED AS SHOWN. CUT THE THREADED ROD IF NECESSARY TO AVOID ING OUT IN THE FEMALE ROD. ADJUST THE TOP SQUARE BOLT " ABOVE TOP OF. INSERT THE ENTIRE ROD THROUGH THE OPENING ON TOP OF. CENTER EXIT AS PER DIAGRAM AND CLAMP SQUARE BOLT AT TOP OF. OBSERVE LHR OR RHR AS MAY BE THE CASE. FACE BE ON TOP RHR BORED LHR VIEW FOR 6' 8" S REMOVE THREADED ROD AND CUT 4" BORED RHR VIEW 80-0180-390 Rev. L ECN: 11020 02/26/07 BE ON TOP of 2 5
7 9 SQUARE OF USING SUPPLIED TOOL, ADJUST THE UPPER ROD BY TURNING THE SQUARE, CLOCKWISE TO LOWER OR COUNTER CLOCKWISE TO RAISE, SO THAT THE ON THE SQUARE ALIGNS WITH THE CENTER OF THE 3/8". AS SHOWN FIG. B. LEAVE ADJUSTMENT TOOL IN PLACE. GO TO 10 IF NO ENTRY TRIM WOOD CW CCW FIG. B 8 REMOVE THIS NUT BEFORE FINISHING WASHER (3 REQ'D) TOP ACTUATOR SUPPORT SQUARE ROD ATTACHMENT SCREW ITEM #8 TIGHTEN BY HAND COVER MAKE SURE THAT THE TOP ACTUATOR IS TURNED TO THE LOCKED POSITION AS SHOWN. INSTALL THE TOP ACTUATOR (AT LOCKED POSITION) TO THE BY FIRST FASTENING THE ROD ATTACHMENT SCREW (ITEM #8) TO THE SQUARE OF THE VERTICAL ROD. REMOVE THE ADJUSTMENT TOOL AND MOUNT THE ACTUATOR TO THE WITH THE SUPPORT AND (2) #10-24 X 1 3/4 PAN HEAD SCREWS (ITEM #1). SLIDE COVER ONTO THE TOP ACTUATOR AND SECURE WITH A #6-32 X 1/4 PAN HEAD SCREW (). TAILPIECE ENTRY TRIM INSTALLATION ATTACH THE TRIM TO THE MAKING SURE THAT THE TAILPIECE ENGAGES THE TAILPIECE ADPAPTER. (SEE TRIM ) ITEM #5 (3 REQ'D) 80-0180-390 Rev. L ECN: 11020 02/26/07 of 3 5
1. 4 "A" MOUNTING CAP ITEM #2 SLIDE THE PUSH BAR OFF EXIT DEVICE AND SET ASIDE. (SEE ITEM 1 & 2 BELOW) INSERT INTO THE OF ROD AND PUSH THE EXIT BAR AGAINST THE, KEEPING IT LEVEL. MARK AND DRILL PILOT S. PLACE MOUNTING CAP UNDER THE DEVICE AND MOUNT THE EXIT DEVICE USING (4) PAN HEAD SHEET METAL SCREWS (ITEM #2) NOTE: IF IS NOT BLOCK PREPARED FOR THE PANIC DEVICE USE BINDER POST. SEPARATING PUSH BAR AND MOUNTING BAR PROCEDURE SLIDE PUSH BAR TOWARD HINGE SIDE OF UNTIL THE PUSH BAR CLEARS THE PIVOT. 2. SLIDE PUSH BAR IN OPPOSITE DIRECTION KEEPING PIVOT OUT OF TRACK UNTIL PUSH BAR IS FREE OF MOUNTING BAR. 5a IF NO ENTRY TRIM GO TO 6 LOWER ROD BE ON THE TOP LOWER ROD BE ON THE TOP RHR UPPER ROD LHR TAILPIECE ADAPTOR ITEM #7 INSTALL TAILPIECE ADAPTOR SUCH THAT DOUBLE "D" IS NESTED ON. HOLD IN PLACE AND ATTACH WITH SCREW (ITEM #7). REMOVE CLAMP FROM TOP OF ROD, OPERATE PUSH BAR SCISSORS AND CHECK FOR ROTATION AND INTERFERNCE. UPPER ROD ITEM #7 TAILPIECE ADAPTOR WITH PUSH BAR IN HAND AND MOUNTING BAR ATTACHED TO THE, FIND STOP STAKED INTO PUSH BAR. THIS IS ON THE LATCH END OF ASSEMBLED UNIT. SLIDE THE PIVOT NEAREST HINGE INTO TRACK OF PUSH BAR UNTIL SECOND PIVOT IS EXPOSED. INSERT PIVOT INTO TRACK OF PUSH BAR AND SLIDE IN OPPOSITE DIRECTION UNTIL THE PUSH BAR AND MOUNTING BAR ALIGN. PIVOT TRACK FIG. "C" ROLL PINS MOUNTING CAP MASKING TAPE INSTALLING PUSH BAR TO MOUNTING BAR 80-0180-390 Rev. L ECN: 11020 02/26/07 6 MOUNTING BAR END CAP ASSY 1. OUT TWO ROLL PINS. 2. REMOVE MOUNTING CAP. 3. COLLAPSE BAR AND TAPE DOWN IN AREA OF CUT-OFF. 4. DETERMINE EXTRUSION LENGTH ("B" DIM). (NOTE3 19/32 (91.28 MM) MIN DIMENSION FROM RIVET CENTERLINE TO NEW CUT-OFF LENGTH AS SHOWN) 5. MEASURE MOUNTING BAR, NOT PUSH BAR, AND MARK EXTRUSION LENGTH ON TAPE. 6. SAW OFF EXCESS LENGTH, REMOVE TAPE AND DEBURR. 7. LAY MOUNTIING CAP OVER BAR (SEE FIG. C) AND USE A GUIDE TO DRILL TWO Ø1/8 (3.18 MM) S. 8. RE-INSTALL MOUNTING CAP INTO BAR AND TWO ROLL PINS INTO S. 3 19/32 (91.28 MM) MIN PLACE SCREWS OVER S AND PRESS DOWN INTO POSITION END CAP END CAP ITEM #3 (2) REQ'D PER END CAP ATTACH THE TWO END CAPS USING (4) #10-32 PUSH BAR X 5/8 SELF TAPPING PIVOT SCREWS (ITEM #3) STOP DIM "B" 1/8 (3.18 MM) of 4 5 MOUNTING BAR PUSH BAR
12.0 X 1/16" DEEP 3.50 9/16X 1 DEEP 3.50 12.0 X 1/16" DP OF 20-MIN S NO REQUIRED X 1 5/8 DEEP OF THRESHOLD OR STRIKE P/N 22-0125 1/2" X 1 DEEP 60 & 90 MINUTE PAIRS & DOUBLE EGRESS X 1" DEEP 1/2" THRESHOLD OR STRIKE P/N 22-0125 PREPARATION FOR 45, 60, & 90 MINUTES SINGLE 12.0 1/16" DEEP 3.5 12.0 X 1/16" DEEP OF X 1" DEEP ITEM #14 45 MINUTE PAIRS & DOUBLE EGRESS X 1 5/8 DEEP 7.0 OF 2.5 80-0180-390 Rev. L ECN: 11020 02/26/07 ITEM 1 2 3 4 5 6 7 8 9 of 5 5 #10-24 X 1 3/4 PAN HEAD MACHIINE SCREW (2 REQ'D) #10-24 X 1 1/4 PAN HEAD SHEET METAL SCREW (4 REQ'D) #10-32 X 5/8 ROUND HEAD SELF TAP MACHINE SCREW (4 REQ'D) #6-32 X 1/4 PAN HEAD MACHINE SCREW (1 REQ'D) #10-24 X 2 1/2 FLAT HEAD MACHINE SCREW (3 REQ'D) #10-32 X 1/2 PAN HEAD MACHINE SCREW (2 REQ'D) #3-48 X 1/4 FLAT HEAD MACHINE SCREW W/NYLON INS. (1 REQ'D) #10-32 X 1 1/4 X 3/16 Ø SOCKET HD SLOTTED SHOULDER SCREW #10-32 X 1 1/2 FLAT HEAD (8 REQ'D) * SUPPLIED WITH TRIM *