ERGON T.E. LIVING SLIM TECHNICAL MANUAL - CONSTRUCTION AND INSTALLATION Swinging-sliding door with connecting rod on frame JAMB THICKNESS 30/40 mm CELEGON S.r.l. - Via G. Galilei, 6-30035 Mirano (Venezia) - T +39 (0)4 5728404 - F +39 (0)4 5728522 www.ergon.eu - info@ergon.eu
INDEX. INTRODUCTION... 3 2. DESCRIPTION... 4 2. Exploded hardware diagram... 4 2.2 Horizontal dimensional drawing... 5 2.3 Management of wall thicknesses... 6 2.4 Vertical dimension drawing... 7 2.5 Specific door processing... 8 2.6 Exploded frame diagram (centred door)... 9 2.7 Construction details of the vertical frame arms side... 0 2.8 Construction details of the vertical frame lock side... 2.9 Construction details of the upper crosspiece... 2 2.0 Track adjustment to the width of the door to be achieved... 3 2. Shortenable connecting rod kit... 4 2.2 Track union kit for double door with ERGON LIVING system... 5 3. ASSEMBLY... 7 3. Installation of hardware on the door leaf... 7 3.2 Connecting rod assembly with upper and lower arm... 8 3.3 Assembly of hinge side jamb to the connecting rod... 9 3.4 Assembly of frame and track... 20 3.5 Installation of complete jamb... 2 3.6 Door leaf installation... 22 3.7 Door leaf and frame adjustment... 23 3.8 Soft Opening damper installation (Optional)... 24 3.9 Mounting frames and track cover profiles... 26 The company reserves the right to make, at any time, without prior notice, all the technical and aesthetic changes deemed necessary to improve the quality and functionality of its products. All contents of this manual are copyright. The reproduction, even partial, of texts and technical drawings, without the prior written consent of the company Celegon s.r.l. is prohibited. Any abuse will be prosecuted according to law. All designs in this manual are reserved by law: copying and disclosure are forbidden without permission. 2
. INTRODUCTION The Ergon Living T.E. SLIM system retains the tried and tested features of T.E. version: ERGON LIVING T.E. SLIM - Rotation rod within the frame; - Door weight limit 70 kg; - Minimum door thickness 35 mm; - Possibility of applying the Soft Opening damper; - Available in silver and black finishes; - Three different arm sizes: BASE particularly suitable for LFM (Wall opening width) from 800 to 00 mm; SMALL particularly suitable for LFM (Wall opening width) from 60 to 800 mm; LARGE particularly suitable for LFM (Wall opening width) from 00 to 450 mm. Differences from the T.E. version: - the connecting rod does not require the aluminium upright, but is simply held in the guide by a small plastic component; - the T.E. SLIM version allows the use of a flat frame of the thickness 30 to 40 mm; - the use of doors in standard sizes with a false frame of standard size (e.g.: door L = 85 mm with wall opening width L = 900 mm) using a 30 mm thickness frame; - we recommend the use of a magnetic lock. Depending on the specific needs, with the T.E. SLIM hardware the door can be constructed in such a way that, compared to the wall thickness, the door can assume any position. There follow two limit positions, making use of terminologies which are then used in this manual:. centred door where the door is positioned at the centre of the wall 2. oriented door where the door is positioned close to one of the two edges of the wall The Ergon Living T.E. SLIM system is offered in various sizes of standard widths and heights. It is also possible obtain intermediate measures in width by shortening the track and the track cover (see 2.0 Track adjustment to the width of the door to be achieved ), in height by purchasing the appropriate shortenable rod kit (see 2. Shortenable connecting rod kit ), or requesting the rod in a special measurement. SWING DOORS WITH ONE DIRECTION OF OPENING The Ergon kits for swing doors with one-way opening are the same as those used for doors with two-way opening; this is possible by simply creating the hinges in the vertical sides of the door. Here below is an example: with two-way opening 5,5 mm 30 3 Height A + 2,5 see paragraph 2.5 Specific door processing Caution: The door and frame hinges are mirrored. It is also possible to construct doors without the hinge. 40 3 3
ERGON LIVING T.E. SLIM 2. DESCRIPTION 2. Exploded hardware diagram 27 375 230 280 00 267 37 240 250 327 30 207 267 7 335 220 Component present in the track kit Component present in the rod kit 47 20 55 67 307 267 97 207 327 4 87 75 20 List of components Ref. 00 7 27 30 47 55 67 75 87 97 207 20 220 230 240 250 267 280 307 37 327 335 375 Q.ty 4 5 2 2 2 4 2 Description Track Upper arm Upper bracket arm side Upper bracket lock side Track cover profile Upper plate with trolley Connecting rod Lower plate Lower arm Lower bracket Screws TCEI M 3x6 Screws TSPCR ø 4x40 Screws TSPCR ø 3x0 Screws TSPEI M 5x2 Track cover caps Track cover fixing insert Screws TSPCR ø 3x25 Hexagonal screwdriver 2.5 mm Rod guide Upper pivot Rod rotation bush Upper arm fixing pin Hexagonal key 2.5 mm
2.2 Horizontal dimensional drawing SMALL BASE LARGE Dimensional example LFM (900) ES (883,5) LS (823,5) The door can be positioned oriented with respect to the thickness of the wall, respecting the limit shown in the diagram below. 28 mm 30 30 5,5 LA (85) 3 Oriented door For the management of wall thicknesses see 2.3 Management of wall thicknesses. min. 35 45 LP (770) 9 QV (425) QF (390) (fixed height) (Variable dimension depending on door width) LA (85) 30 The values given in this table refer to a door with frame thickness 30 mm and door thickness 45 mm; in case of using a frame of thickness 40 mm the values of LP, LA, LS and QV decrease by 20 mm. LARGE BASE SMALL WIDTH DIMENSIONS LFM LP LA QF QV 60 480 525 290 235 650 520 565 290 275 Minimum size for Soft Opening arm SMALL 700 570 65 390 290 225 325 750 620 665 390 290 275 375 Minimum size for Soft Opening arm BASE 800 670 75 390 290 325 425 850 720 765 390 375 900 770 85 390 425 950 820 865 390 475 000 870 95 390 525 050 920 965 390 575 Minimum size for Soft Opening arm LARGE 00 970 05 65 390 400 625 50 020 065 65 450 200 070 5 65 500 250 20 65 65 550 LFM = Wall opening width LP = Passage dimension (LFM - 30) LA = Door width (LFM - 85) LS = Jamb opening (LFM - 76,5) ES = Exterior jambs (LFM - 6,5) QF = Fixed dimension arms side QV = Variable dimension handle side 300 70 25 65 600 350 220 265 65 650 400 270 35 65 700 450 320 365 65 750 = Standard Available sizes = Some examples of measurements obtainable by shortening the track, it is also possible to obtain other intermediate measurements For other special measurements ask Celegon s.r.l. for feasibility 5
2.3 Management of wall thicknesses During opening, the Ergon system forces the door to recede from the arms side. In this way, when there are wall thicknesses of certain dimensions, the door approaches the jamb to the point in which they cross (see design below), which prevents the door from opening completely. On this page are some solutions that can be adopted. Centred door When varying the thickness of the frame the wall thickness limits do not vary 30 5 40 5 30/40 70 mm max thickness for 0 mm max thickness for 85 mm max thickness for SMALL BASE LARGE arm arm arm 28/38 The point at which the door and the jamb cross To increase the thickness of the wall you can add an item to the frame with a thickness less than that of the frame (e.g. Frame thickness 30 mm add spacer of thickness 25/20 mm). n this way you can increase the wall thickness by about 30mm every 2mm (e.g. Adding an element of 28 mm BASE arm wall thickness 40 mm; addition of two elements of 28 mm = BASE arm wall thickness 70 mm). These values are valid for a door of thickness 45 mm. Caution: Oriented door Placing the oriented door from one side with respect to the wall decreases the thickness limit of the wall. 30/40 not possible with max thickness 85 mm for max thickness 20 mm for SMALL BASE LARGE arm arm arm (*) (*) When using rounded jambs, the limit value is to be considered only on the flat surface of the jamb and not on the rounded part. 6
2.4 Vertical dimension drawing HFM = 250 HP = 200 HA = 2084 VERTICAL DIMENSIONS HFM wall opening height HP passage height HA door leaf height * 950 900 884 * 2000 950 934 * 2050 2000 984 * 200 2050 2034 * 250 200 2084 * 2200 250 234 * 2250 2200 284 * Standard Available sizes HP = (HFM - 50) HA = (HFM - 66) Other measurements may be obtained by adjusting the connecting rod (see paragraph 2. Shortenable connecting rod kit ) of prepared oversized kits. For bespoke rods, ask Celegon s.r.l. for feasibility. 7
= = ERGON LIVING T.E. SLIM 2.5 Specific door processing minimum thickness 35 A 30 B 0 32 32 C 32 D 20 0 A ø2,5 ø20x20 ø8 ø20x20 4 UPPER PROCESSING DETAIL Variable heights based on the arm used A B C D BASE arm 85,5 276 96 44 SMALL arm 36,5 225,2 45,2 44 LARGE arm 297,5 389,4 224 29 LOWER PROCESSING DETAIL A 4 8 80 32 32 8 A 30 ø30x20 ø8 0 IMPORTANT Position of the door brushes Arms side Lock side for door thickness 35 38 mm Lock side for door thickness 39 50 mm We recommend using a lock with the facing not exceeding 8 mm. 8
2.6 Exploded frame diagram (centred door) 30 00 a 267 27 c 267 d 307 List of components Ref. Description 97 60 0 30 00 Track 27 Upper bracket arm side 30 Upper bracket lock side 97 Lower bracket 267 Screws TSPCR ø 3x25 307 Rod guide 40 List of wooden components 267 b Where using jambs of thickness 40 mm, it is necessary recess the lower bracket (97) by 0 mm (see drawing). Ref. a b c d Description Upper crosspiece Vertical jamb bracket side Vertical jamb lock side Infill strips 9
2.7 Construction details of the vertical frame arms side Jamb arms side 35 L = HP - 4 R 5 R 5 30 40 30 30 X X DIMENSION TO BE RESPECTED X = WALL THICKNESS HP = PASSAGE HEIGHT SIDE IN VIEW 30 X min 28 X 30 25 Tolerance + - 0,5 0 Check coupling with guide rod (307) oriented door centred door 0
2.8 Construction details of the vertical frame lock side Jamb lock side 30 40 L = HP + Tolerance + - 0,5 0 X X DIMENSION TO BE RESPECTED X = WALL THICKNESS HP = PASSAGE HEIGHT SIDE IN VIEW
2.9 Construction details of the upper crosspiece Valid for frame thickness 30 and 40 mm L = LFM - 6,5 L = LFM - 6,5 2,5 2,5 40 40 5,2 5,2 6 6 DIMENSION TO BE RESPECTED X = WALL THICKNESS LFM = WALL OPENING WIDTH SIDE IN VIEW oriented door X 7,5 45 X-52,5 X-45 2 centred door X 45 X-45 2 upper crosspiece track upper crosspiece For the centred door two mirrored upper crosspieces are needed upper crosspiece track upper crosspiece 2
2.0 Track adjustment to the width of the door to be achieved ARM SIDE with hole for bracket mounting (27) Phase 2 Drill flared hole ø5 on both sides for M5 TSPEI screws 2,5 0,5 Phase Cut the track on the side indicated LB = WALL OPENING WIDTH - 29 Minimum size 67 mm BASE arm (with Soft Opening minimum size 77 mm) Minimum size 58 mm SMALL arm (with Soft Opening minimum size 67 mm) Minimum size 07 mm LARGE arm (with Soft Opening minimally 07 mm) track cover caps SIDE TO BE CUT LC LFM Wall Opening Width LB Track Width 700 67 725 696 750 72 775 746 825 796 875 846 925 896 975 946 LB = LFM - 29 Phase 3 Shorten the track cover profile on the side indicated Track cover length including caps LC = A - ( to 2 mm) A 3
2. Shortenable connecting rod kit Connecting rod adjustment for non-standard heights Phase Cut extension label side Phase 3 alignment template Part of connecting rod fixed length (DO NOT CUT) label Extension of connecting rod to be shortene * L = HA - 255 mm where HA = door height (This rod is made to measure for a door with HA of 2484mm and HP, passageway height, of 2500 mm) Phase 2 Assemble the two rods by putting them in together alignment template Phase 3 Perfectly align the two rods using the two templates placed on a plane surface Total rod length = HA + 3 mm Extension of connecting rod of fixed length (do not cut) Extension of shortenable connecting rod * L = HA - 255 mm Phase 3 Phase 3 alignment template 4 Phase 4 Tighten the screws (after assembly the rod must be perfectly straight) alignment template
2.2 Track union kit for double door with ERGON LIVING system 220 390 250 400 380 List of components Ref. Q.ty Description 220 2 Screws TSPCR ø 3x0 250 2 Track cover fixing insert 380 Track extension 390 Track extension covers 400 Track junction connector 2 The measurements refer to a jamb of thickness 30 mm. LFM ES LS 30 5,5 LA 3 LA 5,5 30 * N.B. For wall thickness limits see paragraph 2.3 Management of wall thicknesses in this manual. LFM minimum 600 mm BASE arm with Soft Opening LFM minimum 700 mm LFM minimum 400 mm with SMALL arm with Soft Opening LFM minimum 500 mm LFM minimum 2300 mm with LARGE arm with Soft Opening LFM minimum 2300 mm LP = Passage opening (LFM - 90) LA = Door leaf width (LFM - 94) 2 LS = Jamb opening (LFM - 80) ES = Jamb exterior (LFM - 20 = track length and upper crosspiece) LFM = Wall Opening Width 5
3 Choice of track The sum of the selected tracks must match or be greater than the Wall Opening Width e.g.: LFM 2000 n. 2 tracks of LFM 000 (already made) LFM 960 n. 2 tracks of LFM 000 (to be shortened) LFM 2060 n. 2 tracks of LFM 050 (to be shortened) *L = LFM-58 2 Arm side with bracket fixing hole (27) Arm side with bracket fixing hole (27) *L = LFM-58 2 L = LFM-20 AFTER BEFORE Pay close attention to the final measurement L of the two assembled tracks which must be that as pre-established Tightly fix the screws of the extension 4 Properly secure the track to the upper beam through the hole on the track extension (380). Before hanging the doors make sure that the tracks within them are clean. Side to be cut any thicknesses wall LC 250 380 400 track cover caps LC A LC Shorten the track cover profile on the side indicated track cover length including caps LC = A - 03 2 6
3. ASSEMBLY 3. Installation of hardware on the door leaf LOCATIONS FOR BRUSH (or seal) We recommend using a brush with density 3P without fin and projection from the door of 6/6.5 mm. To position these locations see paragraph 2.5 Specific door processing 20 Arms side 55 We recommend using a brush with density 3P without fin and projection from the door of 4/4.5 mm. With doors of less than 39 mm thickness, the brush should be placed only on one side, the lock will be decentralized with respect to the thickness of the door. To position these locations see paragraph 2.5 Specific door processing Lock side MAGNETIC LOCKING 75 20 List of components Ref. Q.ty Description 55 Upper plate with trolley 75 Lower plate 20 5 Screws TSPCR ø 4x40 7
3.2 Connecting rod assembly with upper and lower arm Mount the upper and lower arm on the rod. When inserting the bushing (327) pay attention to the pins on the same: they must fit into the hexagons present on the screw heads (207). 375 67 7 Assemble the guide rod (307) as shown in the following drawings, according to the thickness of jamb. In the case of using jambs of thickness 30 mm, it is necessary to remove the excess material (see drawing). 207 327 Jamb 30 mm Detail A 67 30 307 Caution! Fasten the screws carefully (207) using the 2.5 mm hexagonal key (375) and make sure that the arm is attached to the pin plane of the connecting rod. Material to be cut Jamb 40 mm 40 375 87 327 207 Detail B List of components Ref. Q.ty Description 7 Upper arm 67 Connecting rod 87 Lower arm 307 Rod guide 327 2 Rod rotation bush 207 4 Screws TCEI M 3x6 375 Hexagonal key 2.5 mm 8
3.3 Assembly of hinge side jamb to the connecting rod 27 7 267 307 In the case of using 40 mm thickness jambs, it is necessary to fix the lower 0 mm bracket (97) as shown in paragraph 2.6 Exploded frame diagram (centred door). 87 97 267 List of components Ref. Q.ty Description 7 Upper arm 27 Upper bracket arm side 87 Lower arm 97 Lower bracket 267 0 Screws TSPCR ø 3x25 307 Rod guide 9
3.4 Assembly of frame and track 230 Detail C 27 37 230 30 Detail D Upper crosspiece 00 ** 267 Jamb lock side * hexagon 3 mm * Upper crosspiece Jamb hinge side = Screw for fixing the track to the jamb and adjustment of jamb opening Hexagon 3 mm LS = Door width + 8,5 mm ** = Door adjustment screws Hexagon 3 mm 20 List of components Ref. Q.ty Description 00 Track 27 Upper bracket arm side 30 Upper bracket lock side 230 Screws TSPEI M 5x2 267 8 Screws TSPCR ø 3x25 37 Upper pivot
3.5 Installation of complete jamb N.B.: Pay close attention to level of the track and the plumb line of the jambs = = 2
3.6 Door leaf installation Arm side 335 Grease 2 3 7 55 87 4 280 5 List of components Ref. Q.ty Description 7 Upper arm 55 Upper plate with trolley 87 Lower arm 335 Upper arm fixing pin 280 Hexagonal screwdriver 2.5 mm 22
3.7 Door leaf and frame adjustment Jamb opening adjustment +/- 2 mm 3 Door leaf adjustment +/- 2 mm 5,5 Track fixing screws the jamb and regulation of Jamb opening +/- 2 mm Door leaf adjustment and centring screws Door Jamb lock side CAUTION: AFTER ADJUSTING THE DOOR PROPERLY SECURE THE THREE LOCKING BOLTS Jamb arms side 3 Door leaf adjusting and centring screw lower arm +/- 2 mm Door leaf adjustment 23
3.8 Soft Opening damper installation (Optional) 402 40 List of components 406 408 404 Ref. Q.ty Description 402 Activator 404 2 Screws TSP+ M3x8 406 Activator positioning template 408 Sticker 40 Soft Opening Phases of installation. Assemble and secure the jambs and track to the wall. 2. Check that the trolley provided has support for the attachment of the Soft Opening. activator location location Soft Opening fixing location for template (406) hexagon 2,5 mm arm side 3. Slide the activator (402) into its location in the track paying attention to the instructions. The activator must be brought temporarily to the stop on the hinge part of the arm. 4. Attach the door leaf and secure the hinge arms. Follow the standard settings of the door and open the door leaf completely. N.B. In the case of a door already installed insert the activator in the location of the track after having dismantled the track cover. 24
A 40 40 404 5. Push the hook (A) to load the Soft Opening (40) and secure it to the trolley with the screws (404) supplied. 408 location for template (406) 406 supporting template jamb 406 402 hexagon 2,5 mm jamb Door leaf 6. Join the two parts of the template (406) using the sticker (408). Take the door leaf to 45 and place the template (406) to the jamb dragging the activator (402) into the correct position, firmly attach the locking screws. 7. Check the correct operation of the Soft Opening. Complete the installation of the door. 25
3.9 Mounting frames and track cover profiles 250 47 220 List of components Ref. Q.ty Description 47 Track cover profile 220 2 Screws TSPCR ø 3x0 250 2 Track cover fixing insert 26
NOTE ERGON LIVING T.E. SLIM 27
Composizione grafica: Studio Gallo Design srl - Camposampiero (PD) ERGON living is an idea by CELEGON 30035 Mirano (Venezia) Via G. Galilei, 6 - Z.I. T +39 04 572 8404 F +39 04 572 8522 www.ergon.eu info@ergon.eu