Series 406 storefront. Installation Instructions

Series 406 storefront Installation Instructions Part NO. Y016 February 2013

Series 406 Installation Instructions TABLE OF CONTENTS Section I GENERAL NOTES Page 1 II PARTS IDENTIFICATION Page 2-3 III FABRICATION A) SCREW SPLINE FABRICATION ` Page 4 1) TEMPLATE for SCREWSPLINE Page 5 2) DJ17 DRILL GUIDE Page 6 B) SHEAR BLOCKS at SCREW SPLINE DOOR JAMB Page 7 1) TEMPLATE for SHEAR BLOCKS Page 8 2) DJ16 DRILL GUIDE Page 9 3) TEMPLATE for TRANSOM BAR SHEAR BLOCK (K978) Page 10 4) TEMPLATE for TRANSOM BAR w/ C.O.C. SHEAR BLOCK (K996) Page 11 5) DJ16 DRILL GUIDE for TRANSOM BAR SHEAR BLOCK Page 12 6) DJ16 DRILL GUIDE for TRANSOM BAR w/ C.O.C. SHEAR BLOCK Page 13 C) SHEAR BLOCK FABRICATION FRAMES 1) DJ18 DRILL GUIDE at INTERMEDIATE HORIZONTAL Page 14 2) DJ18 DRILL GUIDE at TRANSOM HEAD Page 15 D) SNAP-IN GLAZING POCKET & SCREW APPLIED GLAZING 1) SNAP-IN GLAZING POCKET END PREP Page 16 2) SCREW APPLIED GLAZING END PREPS Page 16 IV ASSEMBLY & INSTALLATION A) DOOR FRAME ASSEMBLY Page 17-22 B) DOOR FRAME INSTALLATION Page 23-24 C) SILL FLASHING INSTALLATION Page 25-29 D) SCREW SPLINE FRAMES & SIDE LITE TO DOOR JAMB ASSEMBLY Page 30-31 E) WATER DEFLECTOR INSTALLATION Page 32 V GLAZING A) GLASS SIZE FORMULAS Page 33 B) GLASS INSTALLATION Page 34-37 C) ANTIWALK BLOCK INSTALLATION Page 38-39 VI EXPANSION MULLIONS A) EXPANSION MULLIONS Page 40 Minimizing Condensation NOTE: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best installation methods. Please contact EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur 1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the exterior 2. System exposure to cold air cavities 3. Interior relative humidity levels not maintained at recommended levels, see EFCO's "Understanding. 4. Inadequate separation between system and surrounding condition at perimeter. Condensation" brochure. 5. Product combinations during the shop drawing stage that result in bridging thermal breaks of one or all products involved. EFCO CORPORATION 12/2015 PART NO. Y016 Page 2 of 40

SECTION I - GENERAL NOTES SERIES 406 2" x 6 1/2" - 1" GLAZING (THERMAL) PAGE 1 1) 2) 3) 4) 5) 6) 7) Check shop drawings, installation instructions, and glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS. REFERENCE THE STANDARD STOREFRONT INSTALLATION INSTRUCTIONS FOR COVERAGE OF ITEMS COMMON TO STOREFRONT SYSTEMS. Check all of the materials upon arrival and be sure you have everything required to begin installation. See Section II "PARTS IDENTIFICATION", also particular parts from the standard 403-2" x 4 1/2" can be used with this deep system. All work should start from bench marks and/or column center lines as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents. NOTE: Sealants must be compatible with all surfaces. Consult with the sealant manufacturer for recommendations regarding compatibility and adhesion. All materials are to be installed plumb, level, and true. Protect materials after erection. Cement, plaster, alkaline solutions, and acid based materials can be harmful to the finish. Masonry runoff may leach harmful acids onto the storefront. This situation must also be taken into consideration at installation. Clean aluminum surfaces with a mild detergent and water. No abrasive agent shall be used. REFERENCE THESE OTHER MANUALS: STOREFRONT INSTALLATION INSTRUCTIONS SYSTEMS 401, 402, and 403 DORMA RTS 88 CONCEALED OVERHEAD CLOSERS INTERNATIONAL 200 CONCEALED OVERHEAD CLOSERS DOOR, DOOR GLASS, and HARDWARE Y001 Y013 Y014 Y015 406 STOREFRONT DPS 12/2002

SECTION II DESCRIPTION HEAD or JAMB 2" X 6 1/2" DEEP USE w/ 9358 PART NO. PARTS IDENTIFICATION. 9359 1" DESCRIPTION APPLIED FIXED SASH USED w/ 9133 STOP FOR TRANSOM LITES OVER 4 FT. AT JAMBS SCREW APPLIED JAMB DOOR STOP USE w/ 9155 & W138 PAGE 2 PART NO. 9250 9154 VERTICAL/HORIZONTAL GLAZING ADAPTOR 2" X 6 1/2" DEEP USE WITH 9357, 9359, & 8402 9358 SCREW APPLIED DOOR STOP COVER USE w/ 9154 & W138 5/8" DOOR STOP AT HEADER USE w/ 9155 & W138 9155 4437 SCREW SPLINE DOOR JAMB 2" X 6 1/2" DEEP USE w/ 9358 8402 C.O.C. DOOR STOP AT HEADER USE W138 WEATHERING LCN C.O.C. DOOR STOP AT HEADER USE W138 WEATHERING STD. SILL FLASHING 9914 9933 1G83 COC TRANSOM BAR 2" X 6 1/2" DEEP USE 9123 STOPS 2 pc. OPEN BACK HORIZONTAL / SILL 2" X 6 1/2" DEEP USE w/ 9358, USE 9229 STOP (SHEAR BLOCKS APPLICABLE AT SILL ONLY) TUBULAR HORIZONTAL 2" X 6 1/2" DEEP USE 9229 STOP 8400 9357 8401 SILL FLASHING WITH STOOL CLIP MALE EXPANSION MULLION HALF USE w/ 4461 1G86 4462 15/ 1" " 16 HORIZONTAL GLAZING STOP, USE WITH 9357 & 8401 TRANSOM JAMB GLAZING POCKET w/ 8402 JAMB 48" CUT OUT MAX. TRANSOM BAR GLAZING STOP 1" GLAZING USE w/ 8400 REMOVABLE STOP USE w/ 9250 for 1" APPLIED GLAZING FOR TRANSOM LITES OVER 4' AT JAMBS 9229 8403 9123 9133 FEMALE EXPANSION MULLION HALF USE w/ 4462 PARTS ON THIS PAGE ARE NOT TO SCALE 4461 MDM 04/2006

SECTION II DESCRIPTION ACCESSORIES GLAZING GASKET for UNDERSIZED GLASS 3/4" INFILL @ 1" POCKET GLAZING GASKET for OVERSIZED GLASS 1 1/8" INFILL @ 1" POCKET STANDARD GLAZING GASKET 1" INFILL @ 1" POCKET EXTERIOR GLAZED SETTING BLOCK at SILL & HORIZ. USE w/ 9357 & 8401 INTERIOR GLAZED SETTING BLOCK at HORIZ. INTERMEDIATE USE w/ 8401 TRANSOM BAR SETTING BLOCK 1" GLAZING USE w/ 8400 STANDARD WEATHER SEAL @ DOOR STOPS APPLIED DOOR STOP ATTACHMENT SCREW USE w/ 9154 & 9155 HORIZ. to SHEAR BLOCK SHEAR BLOCK to VERT. DOOR HEADER TO SHEAR BLOCK TRANSOM HEAD TO SHEAR BLOCK TRANSOM BAR SHEAR BLOCK to VERT. SILL FLASHING END CAP ATTACHMENT SCREW PART NO. W165 W166 W164 HN32 HN92 HNA3 W138 STT6 STB9 S100 STK4 S101 STV2 STC7 PARTS IDENTIFICATION DESCRIPTION FRAME SPLINE ATTACHMENT SCREW #10 x 1" SL-HW-SMS SILL FLASHING SPLICE JOINT PKG. USE WITH 1G83 & 1G86 (1) FV34, (1) WM96 SILL FLASHING END CAP PKG. USE WITH 1G83 & 1G86 (1) FV35, (2) SFP6 HEAD & HORIZONTAL SHEAR BLOCK PKG. USE w/ 9359 & 8401 (1) FV36,(2) STB9, (4) S100, (2) S101 SILL SHEAR BLOCK PKG. USE w/ 9357 (1) FU49, (1) STB9, (4) S100 TRANSOM BAR SHEAR BLOCK PKG. OPP. COC @ SINGLE DR USE w/ 8400 (1) FV33, (3) STV2, (4) STK4 TRANSOM BAR SHEAR BLOCK PKG. USE W/ COC 'F' CLIP or FT16 ANGLE CLIP at CLOSER END (1) FU31, (2) STV2, (4) STK4 WATER DEFLECTOR @ INT. HORIZONTAL 5/8" ANTIWALK BLOCK at DEEP POCKET ONLY PLASTIC CAULK BACKER 10 FT. LENGTHS 3" CUT LENGTHS USED AT FASTENERS SYSTEM DRILL JIGS SHEAR BLOCK DRILL JIG SCREW SPLINE DRILL JIG SHEAR BLOCK DRILL FIXTURE (HORIZONTALS to SHEAR BLOCKS) PART NO. S129 HWD1 HN52 LB78 cont. K979 K980 K977 KN65 K978 K996 FV16 DJ16 DJ17 DJ18

SECTION III FABRICATION A - SCREW SPLINE FABRICATION The screw spline system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are then erected by mating the male mullion with the female mullion counterpart. When an entrance is required, screw spline joinery may be used with the screw spline door jambs only. NOTE) STEP 1) DUE TO THE SCREW TENSIONS REQUIRED FOR CORRECT INSTALLATION, IT IS NECESSARY TO 'WAX' THE FRAME ASSEMBLY SCREWS TO PREVENT GALLING AND BREAKAGE. MEASURE THE OPENING TO DETERMINE THE CUT LENGTH OF THE FRAME COMPONENTS. NOTE: Allow minimum 1/2" shim and caulk space around the perimeter. NOTE: Allow extra clearances, if necessary, to accommodate building tolerances and building movement. NOTE: Consult A.D.A. requirements to verify compliance. STEP 2) CUT THE VERTICALS TO FRAME SIZE. NOTE: Verticals must run through. If the opening has an entrance, see the appropriate frame and door fabrication installation sheets. NOTE: The screw spline door jamb runs to the floor and is cut longer than other verticals. The glazing adaptor will be cut to the standard jamb and vertical intermediate length. STEP 3) DRILL THE HOLES FOR ASSEMBLY SCREWS ON VERTICAL MEMBERS. (See Fig. # 1 page 5). NOTE: Drill jigs are available. See page 3 of the parts identification section. PAGE 4 STEP 4) 406 STOREFRONT CUT THE HORIZONTAL MEMBERS TO DAY LITE OPENINGS. (BETWEEN VERTICAL MULLIONS) CUT THE HORIZONTAL GLASS STOPS TO DAYLITE OPENINGS MINUS 1/32". (D.L.O. - 1/32") MDM 04/2008

SECTION III FABRICATION A - SCREW SPLINE FABRICATION 1) TEMPLATE FOR O. G. SCREW SPLINE ( INVERT FOR INSIDE GLAZE ) 2 PC. VERTICAL 9358 LC C L 9359 L C # 7 Drill (.201 dia.) (3) PLACES TYP. S129 FASTENERS O.G. HEAD I.G. SILL 9359.188 HEAD ONLY.875 2.000.875 2 PC. O.G. HORIZONTAL 1.367 9357.168 I.G. HORIZONTAL 9358 TUBULAR O.G. HORIZONTAL 1.367.168 I.G. HORIZONTAL 8401 O.G. SILL I.G. HEAD 1.367 9357.168 FIG. # 1 USE BLOCKED OUT HOLE LOCATIONS FOR O.G. SCREW SPLINE APPLICATIONS INVERT PATTERN FOR INSIDE GLAZE APPLICATIONS DRILL JIGS ARE ALSO AVAILABLE #7 Drill (.201 dia.) (3) PLACES TYP. S129 FASTENERS

SECTION III FABRICATION A - SCREW SPLINE FABRICATION 2) DJ17 DRILL GUIDE FOR SCREW SPLINE APPLICATION NOTE: The drill jig is reversible for left and right positions. 2" F406 Insert this lug into the glazing pocket, then drill the screw spline assembly holes as indicated. Use the top edge of the drill guide to locate the hole pattern for the screw splines. # 7 Drill (.201 dia.), (3) holes are located per horizontal end. Refer to the horizontal extrusion being used to determine the correct holes to drill for the application at head, intermediate, or sill. 2" TYP. VERTICAL FIG. #2 TO FINISHED FLOOR TOP OF HORIZONTAL

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB PAGE 7 Because the screw spline door jamb is actually a tubular member, it will be necessary to shear block the transom bar, the transom head, and any intermediate horizontal that is being incorporated in the transom area. STEP 1) STEP 4) PROCEED TO SECTION III C FOR HORIZONTAL TO SHEAR BLOCK PREPS, AS SHOWN ON PAGES 14 AND 15. NOTE: Drill jigs are available. (See page 3 of the parts identification section. STEP 5) MEASURE THE OPENINGS AND SUBTRACT THE VERTICAL MEMBER'S SIGHT LINES TO DETERMINE THE HORIZONTAL FRAME CUT LENGTHS. Horizontals and transom bar cut length = D.L.O. Horizontal glass stop cut length = D.L.O. - 1/32". Transom bar glass stop cut length = D.L.O. - 25/32" NOTE: Consult A.D.A. requirements to verify door opening width compliance. STEP 2) CUT THE DOOR JAMBS TO ROUGH OPENING MINUS 1/4". NOTE: Door jambs run to the floor and are cut longer than other verticals. STEP 3) DRILL THE HOLES FOR THE SHEAR BLOCK SCREWS ON THE DOOR JAMBS AS SHOWN ON PAGES 8 THROUGH 13. PLEASE REFER TO DOOR, DOOR GLASS, AND HARDWARE MANUAL (PART #Y015), FOR THE DOOR HINGING PREPS, STRIKE PREPS, AND THRESHOLD PREPS. THESE PREPS SHOULD BE DONE TO THE DOOR JAMBS AT THIS TIME FOR EASE OF ASSEMBLY. 406 STOREFRONT CSJ 12/2006

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB 1) TEMPLATE FOR O.G. SHEAR BLOCKS HEAD & HORIZONTAL SHEAR BLOCK TO S.S. DOOR JAMB INVERT #8401 HORIZONTAL FOR I.G. TRANSOM CAUTION: Door jambs must run to the floor and are cut longer than other verticals. Shear blocks are not applicable with 2 pc. horizontal intermediates. NOTE: (2) pc. horizontal (9357/9358) cannot be shear block assembled. PAGE 8 DOOR JAMB 9358 8402 # 26 Drill (.147 dia.) (4) PLACES S100 FASTENERS 1.118 C L L C C L C L 1.300 O.G. HEAD 9359.340 1.525 K977 SHEAR BLOCK PACKAGE 2.000.861.340 TUBULAR O.G. HORIZONTAL I.G. HEAD 406 STOREFRONT FIG. # 3 8401 USE BLOCKED OUT HOLE LOCATIONS FOR O.G. SHEAR BLOCK APPLICATIONS OUTSIDE GLAZED AS SHOWN, INVERT PATTERN FOR INSIDE GLAZE APPLICATIONS DRILL JIGS ARE ALSO AVAILABLE 1.525 DPS 12/2002

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB 2) DJ16 DRILL GUIDE FOR TRANSOM - HEAD AND HORIZONTAL INTERMEDIATE SHEAR BLOCK APPLICATION NOTE: The drill jig is reversible for left and right positions. 2" F406 Insert this lug into the glazing pocket, then drill the shear block attachment holes as indicated. Use the top edge of the drill guide to locate the hole pattern for the shear blocks. PAGE 9 # 26 Drill (.147 dia.), (4) holes are located per horizontal end. Refer to the horizontal extrusion being used to determine the correct holes to drill for the application at head (#9359) or intermediate horizontal (#8401). TYPICAL VERTICAL MEMBER 2" 406 STOREFRONT FIG. #4 TO FINISHED FLOOR TOP OF HORIZONTAL DPS 12/2002

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB PAGE 10 3) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB OPPOSITE A C.O.C. AT A SINGLE DOOR NOTE: ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY FOR C.O.C.'S, PIVOTS, AND OTHER HINGING. 9358 DOOR JAMB 8402 #4 Drill (.209 dia.) (3) Places STV2 FASTENERS C L C L C L 8400 TRANSOM BAR FV33 K978 8400 1.000 C L 1.150 3.320 K978 SHEAR BLOCK PACKAGE 5.220 FIG. # 5 DRILL JIGS ARE ALSO AVAILABLE 406 STOREFRONT DPS 12/2002

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB PAGE 11 4) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB WITH C.O.C. 'F' CLIP OR FT16 ANGLE CLIP NOTE: ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY FOR C.O.C.'S, PIVOTS, AND OTHER HINGING. 9358 DOOR JAMB 8402 #4 Drill (.209 dia.) (2) Places STV2 FASTENERS C L C L 8400 TRANSOM BAR C.O.C 'F' CLIP or FT16 ANGLE - HERE - 8400 1.000 C L 4.750 5.687 K996 SHEAR BLOCK PACKAGE SEE Y013 DORMA C.O.C. INSTALLATION INSTRUCTIONS FOR DIMENSIONS AND APPLICATIONS FOR THE CLOSER 406 STOREFRONT FIG. # 6 DRILL JIGS ARE ALSO AVAILABLE DPS 12/2002

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB PAGE 12 5) DJ16 DRILL GUIDE TRANSOM BAR SHEAR BLOCK TO DOOR JAMB OPPOSITE A C.O.C. AT A SINGLE DOOR NOTE: The drill jig is reversible for left and right positions. #4 Drill (.209 dia.), (3) holes are located on center, per transom bar end. This prep is opposite a C.O.C. at a single door. Use #K978 shear block pkg. # 26 Drill (.147 dia.), (4) holes are located per shear block. Use # K977 shear block pkg. 2" Use the top edge of the drill guide to locate the hole pattern for the shear blocks. Locate this block to the interior edge of the door jamb. FIG. #7 TO FINISHED FLOOR LOCATE TOP EDGE OF DRILL JIG AT THE TOP OF THE T-BAR 406 STOREFRONT DPS 12/2002

SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB PAGE 13 6) DJ16 DRILL GUIDE TRANSOM BAR SHEAR BLOCK TO DOOR JAMB WITH A C.O.C - SINGLE OR PAIRS OF DOORS NOTE: The drill jig is reversible for left and right positions. #4 Drill (.209 dia.), (2) holes are located on center, per transom bar end. This prep is in conjunction with the C.O.C. 'F' clip or FT16 angle. Use #K996 shear block pkg. # 26 Drill (.147 dia.), (4) holes are located per shear block. Use # K977 shear block pkg. 2" Use the top edge of the drill guide to locate the hole pattern for the shear blocks. Locate this block to the interior edge of the door jamb. FIG. #8 406 STOREFRONT TO FINISHED FLOOR LOCATE TOP EDGE OF DRILL JIG AT THE TOP OF THE T-BAR DPS 12/2002

SECTION III FABRICATION C- SHEAR BLOCK FABRICATION - FRAMES 1) DJ18 DRILL GUIDE APPLICATION AT TUBULAR INTERMEDIATE HORIZONTAL AND OPEN BACK SILL PAGE 14.567 LOCATE ON GUIDE TRACK 2.656 1.000.221 DIA. DRILL HORIZONTAL AND SILL END PREP FOR ATTACHMENT TO SHEAR BLOCKS K977 FOR 8401 HORIZ./SILL KN65 FOR 9357 SILL DJ18 Fig. #9 Drill as indicated thru one wall using #2 drill (.221 Dia). #8401 AT HORIZONTAL DJ18.221 DIA. DRILL Fig. # 10 406 STOREFRONT DPS 4/2004

SECTION III FABRICATION C- SHEAR BLOCK FABRICATION - FRAMES 2) DJ18 DRILL GUIDE APPLICATION AT OPEN BACK TRANSOM HEAD TRANSOM HEAD END PREP FOR ATTACHMENT TO SHEAR BLOCKS LC 2.656 CL 2.656.875 REF. PAGE 15 Fig. # 11 1.000 EXTERIOR.221 DIA. DRILL.221 DIA. DRILL.221 DIA. DRILL.221 DIA. DRILL DJ18 EXTERIOR #9359 AT TRANSOM HEAD DJ18 Drill as indicated thru one wall using #2 drill (.221 Dia) 406 STOREFRONT Fig. # 12 DPS 12/2002

SECTION III FABRICATION D - SNAP-IN GLAZING POCKET & SCREW APPLIED GLAZING PAGE 16 1) SNAP-IN GLAZING POCKET END PREP.358 THIS END TO TRANSOM BAR #8403 1.780 CUT LENGTH = VERTICAL D.L.O. - 1/32".188.358 Fig. # 13 NOTE: NOTCH THROUGH GLAZING TRACKS AND BACK WALL OF PART AS SHOWN. 2) SCREW APPLIED GLAZING END PREPS.173 THIS END TO TRANSOM BAR 1.781.188 #9133 CUT LENGTHS = VERTICAL D.L.O. - 1/32".358 406 STOREFRONT.188 #9250 Fig. # 14 DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY NOTE: If an entrance frame is required, it must be installed first. Attach the transom bar to the jamb with the #K978 shear block or the K996 and the 'F' clip or angle bracket (#FT16) for a C.O.C. Be sure the snap-in glazing pocket has been notched to clear the glazing stop tracks on the top of the transom bar. Please see page 16 for this end prep. HEAD SHEAR BLOCK PREP PAGE 17 See #Y013 for Dorma C.O.C. Installation Instructions. See #Y014 for International C.O.C. Installation Instructions. If the jambs are not factory prepped, please see page 18 for transom jamb glazing pocket cut out. 8402 DOOR JAMB K978 PKG. K996 SIM. Apply sealant to the end of the transom bar before attaching it to the shear block. 8400 TRANSOM BAR THIS ASSEMBLY IS OPPOSITE A C.O.C. AT A SINGLE DOOR. SEE PAGE 23 Factory prep shown. Fig. # 15 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY NOTE: If an entrance frame is required, it must be installed first. PAGE 18 The transom jamb glazing pocket will snap into the cut out cavity. The glazing pocket will flush with the top of the transom bar or with the top of the horizontal intermediate, if used. HEAD SHEAR BLOCK PREP The cut out must not exceed 48" in length. See page 20 for lengths greater than 48". 1.188 8403 TRANSOM JAMB GLAZING POCKET See page 16 for end prep. 3.313 TOP OF TRANSOM BAR 8402 DOOR JAMB SEE PAGE 23 FOR THIS PREP Fig. # 16 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY PAGE 19 #8403 EXPLODED VIEW #K977 #9359 #K978 #8400 #9954/#9955 DOOR STOP #8402 DOOR JAMB FACTORY PREP SHOWN Fig. # 17 THIS ASSEMBLY IS OPPOSITE A C.O.C. AT A SINGLE DOOR. 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY PAGE 20 FOR TRANSOM D.L.O. OVER 48" USE #9250 AND #9133 APPLIED GLAZING AT JAMB APPLIED STOPS RUN THROUGH AT TRANSOM BAR GLAZING STOPS. CUT LENGTH = VERTICAL D.LO. - 1/32". SEALANT IN CAVITY #K9250 / #9133 See page 16 for end prep. EXPLODED VIEW #K977 APPLY SEALANT TO ALL HORIZONTAL ENDS BEFORE ASSEMBLY #9359 #K978 #8400 #8402 DOOR JAMB FACTORY PREP SHOWN #9954/#9955 DOOR STOP Fig. # 18 THIS ASSEMBLY IS OPPOSITE A C.O.C. AT A SINGLE DOOR. 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY PAGE 21 DORMA RTS 88 w/ BUTT HINGES, GEARED HINGES & #8403 DUAL ACTING #K977 EXPLODED VIEW #9359 #K996 F CLIP (BY DORMA) F045 #8400 #8402 DOOR JAMB FACTORY PREP SHOWN #9954/#9955 DOOR STOP Fig. # 19 REFER TO Y013 DORMA RTS 88 INSTALLATION INSTRUCTIONS 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY PAGE 22 DORMA RTS 88 w/ OFFSET PIVOTS #8403 #K977 #9359 #K996 FT16 F045 #8400 #8402 DOOR JAMB FACTORY PREP SHOWN #9954/#9955 DOOR STOP Fig. # 20 REFER TO Y013 DORMA RTS 88 INSTALLATION INSTRUCTIONS 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION B - DOOR FRAME INSTALLATION NOTE: If an entrance frame is required, it must be installed first. STEP 1) STEP 2) STEP 3) STEP 4) CORRECTLY LOCATE THE ENTRANCE FRAME IN THE OPENING. APPLY A BEAD OF SEALANT AROUND THE INTERIOR PORTION OF THE JAMB TO SET THE MEMBER INTO. THEN MARRY THE SIDE LITE SEALANT OR CONDITION SEALANT INTO THE BEAD OS SEALANT TO BE APPLIED UNDER THE THRESHOLD. THE CONCEPT IS TO HAVE A CONTINUOUS BEAD OF SEALANT AT THE INTERIOR, CONNECTED FROM THE SILL FLASHING/CONDITION THROUGH THE DOOR JAMB AND CONTINUING UNDER THE THRESHOLD TO THE OPPOSITE JAMB AND SO ON. SET THE ASSEMBLED DOOR FRAME IN THE OPENING, PLUMB AND LEVEL. ANCHOR THE DOOR FRAME AS INDICATED BELOW AND IN FIG. #22 THROUGH FIG. #25 ON PAGE 24. #9357/1G83 SIDE LITE SILL & FLASHING PAGE 23 #8402 NOTE: The door jamb runs to the floor and is cut longer than any other vertical member. K-124/K-125 Threshold Clip & Screws @ Offset Pivots & Butt Hinges K-153/K-154 Threshold Clip & Screws @ Concealed Rod Panic THRESHOLD (9950) Continuous bead of sealant to tie into underside of sill. Fig. # 21 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION B - DOOR FRAME INSTALLATION At the open back head and jamb, EFCO recommends using full lengths of caulk backer (LB78) or use 3" pieces (FV16) and locate them at the frame and door frame anchors. This is to prevent collapsing the glazing pockets or distorting the door jamb. 9359 frame jamb & 9357 frame sill require LB78/FV16 similar. LB78/FV16 #8402 SHOWN Fig. # 22 LB78/FV16 #9359 PAGE 24 Anchor through the transom head/frame head glazing pocket with flat head screws located 6" from the ends and 16" on center, maximum spacing. Anchor through the S.S. jamb at the door stop centerline with flat head screws located 6" from the ends and 16" on center, maximum spacing. EXTERIOR Fig. # 25 Fig. # 23 INTERIOR Attach through the threshold with flat head screws located 6" from the ends and 15" on center, typical spacing. #8400 Anchor through the transom bar at the door stop centerline with flat head screws located 6" from the ends and 16" on center, maximum spacing. Continuous bead of sealant at the back of the threshold and sides of the jambs and tied into mullion sealant at the condition. Fig. # 24 NOTE: These are general anchor locations. It may be necessary to use 9358 as the perimeter filler if structural loads require a greater shear strength at the anchor locations. All projects should be reviewed by a structural engineer for exact anchoring requirements 406 STOREFRONT CSJ 11/2007

SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION PAGE 25 STEP 1) INSTALL THE SILL FLASHING CONTINUOUSLY BETWEEN THE MASONRY JAMBS OR BETWEEN THE DOOR FRAME AND THE MASONRY JAMB. SEE FIGURES BELOW. Sealant Anchor the sill flashing 6" from verticals and 24" O.C. Before the fastener is inserted, force sealant into the hole to ensure that the hole through the sill flashing is sealed. Sealant NOTE: FIG. #26 THERMAL{ Seal over the heads of all flashing attachment screws. Seal the ends of the flashing with a "skinning", nonhardening type of sealant (i.e., silicone). Sill flashing options: 1G83 - STANDARD 1G86 - w/ STOOLS Sealant Shim the flashing until it is level and set it in a continuous bead of sealant. ALL THERMAL STRUT SILL FLASHING THAT COULD ENCOUNTER MOISTURE MIGRATION MUST HAVE THE THERMAL STRUT SEALED OVER WITH SILICONE. Apply a continuous bead of sealant across the top of the thermal strut when using thermal flashing. 8731 9738 1G83 SHOWN, 1G86 SIMILAR. FIG. #27 BAH 4/2005

SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION PAGE 26 STEP 2) INSTALL THE SILL FLASHING IN A CONTINUOUS BEAD OF SEALANT BETWEEN THE MASONRY JAMB AND THE DOOR FRAME. THE BEAD OF SEALANT WILL TIE INTO THE SEALANT THAT FILLS THE CAVITY IN THE DOOR JAMB AND TIES INTO THE BEAD OF SEALANT THAT THE THRESHOLD IS SET INTO. SEAL THE END OF THE SILL FLASHING TO THE DOOR JAMB THOROUGHLY. FILL THE HOLLOW AREA OF THE DOOR JAMB WITH SEALANT LEVEL WITH THE SILL FLASHING TO DIVERT ANY WATER ONTO THE SILL FLASHING. SEE FIGURE BELOW. SEAL FLASHING TO JAMB APPLY SEALANT JUST BEFORE SETTING THE SILL MEMBER Fill this cavity with sealant, level with the sill flashing. SEAL THIS AREA OF THE SILL FLASHING SEAL OVER THERMAL STRUT OPTIONAL SEALANT CONTINUOUS BEAD OF SEALANT TO THE MASONRY JAMB FIG. #28 /200

SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION VIEW OF JAMB AT CONDITION #9359 PAGE 27 #9357 #9358 CONTINUOUS SHOWN OR LB78/FV16 VINYL NOT SHOWN The sill flashing must be sealed to the condition and the jamb member set in a bead of sealant to ensure a water tight seal. SEALANT FIG. #29 K980 STEP 3) INCORPORATING THE SILL FLASHING END CAPS WILL COMPLEMENT THE SEALING PROCEDURE. THE END CAPS MUST BE SEALED TO THE CONDITION AND THE SEALANT MUST TIE-IN WITH THE JAMB BLOCKING AND THE PERIMETER SEALS. THE END CAP EDGES MUST ALSO BE CONCEALED WITH THE SEALANT TO PRESENT A NEAT CLEAN INSTALLATION. THIS MAY CAUSE THE CAULK JOINT AT THE JAMB TO INCREASE IN THICKNESS, IF THE CONDITION IN IRREGULAR. 406 STOREFRONT DPS 12/2002

STEP 4) SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION SILL FLASHING CUT LENGTH = ROUGH OPENING MINUS 1/2" WITH END CAPS. END CAPS WOULD BE INCORPORATED IF THE SILL FLASHING COULD NOT BE SEALED TO THE CONDITION COMPLETELY. AN EXAMPLE WOULD BE, IF THE JAMB CONDITION IS LESS THAN THE SILL FLASHING DEPTH OR IF THERE IS A VOID IN THE CONDITION. Sealant FIG. #30 Sealant K980 for # 1G83 & # 1G86 STEP 5) SPLICE THE FLASHING EVERY 20'-0" AS SHOWN IN FIG. #31 BELOW. USE K979 FOR S406 HIGH PERFORMANCE FLASHING. IT IS NOT ADVISED TO LOCATE THE SPLICE JOINT DIRECTLY AT A VERTICAL INTERMEDIATE. ALLOW 6" MINIMUM SPACING FROM THE VERTICALS. FOR MITERED CORNERS, SEE PAGE 29. Reapply sealant across the splice when in place to ensure the bead of sealant is continuous. Bond breaker tape 1" wide centered on back of splice. Anchor sill flashing 6" from verticals and 24" O.C. and seal over all screw heads. K979.050 aluminum formed sleeve Set sill flashing splice in a bed of sealant around the perimeter of the splice. FIG. #31 3/8" Use backer rod and silicone to fill the joint in the sill flashing. After the splice is in place, apply the cosmetic seal to the interior gap vertically.

SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION STEP 6) IF A CORNER IS REQUIRED, MITER THE FLASHING TO THE PAGE 29 REQUIRED ANGLE AND THEN INSTALL AS SHOWN IN THE FIGURES BELOW. LOCATE FASTENERS 3" AWAY FROM ANY CORNER AND 1 1/2" FROM THE EDGE OF THE SILL FLASHING SPLICE. Cover the heads of all 1 1/2" 6" MIN. attachment screws 1 1/2" with sealant. SEALANT K979 3/8" 12" MIN. TO SPLICE JOINT FIG. #32 3" TYP. SEALANT # 1G83 sill flashing shown, # 1G86 is similar. 12" MIN. TO SPLICE JOINT FIG. #33 3" TYP. Cover the heads of all attachment screws with sealant. # 1G83 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION #9359 JAMB NOT SHOWN FOR CLARITY D - SCREW SPLINE FRAME & SIDE LITE TO DOOR JAMB ASSEMBLY #9359 HEAD LB78/FV16 PERIMETER FILLERS NOT SHOWN FOR CLARITY. (REQUIRED @ HEAD, JAMB & SILL) PAGE 30 APPLY SEALANT TO THE ENDS OF ALL HORIZONTALS BEFORE ASSEMBLY. #9358 SHOWN at DOOR JAMB WAX ALL SCREWS S129 ASSEMBLY SCREWS #8401 HORIZ. SHOWN #9357/#9358 SIMILAR S129 #9357 SILL SILL FLASHING NOT SHOWN APPLY SEALANT TO SNAP AREA AT THE INTERIOR AND EXTERIOR. S129 FIG. #34 NOTE: THE SILL FLASHING ENDS AT A DOOR JAMB. THE SILL FLASHING RUNS THRU AT JAMBS AND VERTICAL INTERMEDIATES. WAX ALL SCREWS S129 NOTE: Use full lengths of LB78 perimeter adaptor at the head and jambs as a caulk backer and to keep from collapsing the glazing pocket. Use 3" lengths of LB78 perimeter adaptor (FV16) at the sill member and locate them at the fastener, to keep the anchors or weight of the glazing material from collapsing the glazing pocket.

SECTION IV ASSEMBLY & INSTALLATION D - SCREW SPLINE FRAME & SIDE LITE TO DOOR JAMB ASSEMBLY PAGE 31 EXPLODED VIEW NOTE: #9358 GLAZING ADAPTOR IS THE SAME LENGTH AS THE STANDARD #9359 JAMB. FIG. #35 NOTE: Make sure the bead of sealant under the threshold is continuous through the door jamb and married into the bead of sealant that the sill flashing is set into. 406 STOREFRONT DPS 12/2002

SECTION IV ASSEMBLY & INSTALLATION E - WATER DEFLECTOR INSTALLATION Water deflectors are used at the ends of all horizontal intermediates to prevent any accumulated moisture in the glazing pocket from dropping on the top edge of the 1" glass unit below. HWD1 WATER DEFLECTOR Apply a thin coat of silicone sealant to the end of #9359/#9358 the horizontal. Set the HWD1 into the sealant and allow to cure prior to installing glass. PAGE 32 Seal the horizontal to the vertical at the inside face of the glazing pocket. #8401 Seal over the attachment screws, if shear block, and across the horizontal joint for shear block or screw spline FIG. #36 This end extends into the vertical glazing pocket and over the lower glass unit's corner. TYP. VERTICAL HWD1 WATER DEFLECTOR TYP. HORIZONTAL GLASS UNIT BELOW FIG. #37 406 STOREFRONT DPS 12/2002

SECTION V GLAZING A - GLASS SIZE FORMULAS PAGE 33 System 406 (2" sight line) = D.L.O. + 7/8" (HORIZONTAL) System 406 (2" sight line) = D.L.O. + 7/8" (VERTICAL) TRANSOM LITE 9358/8402/8403 2.000 9359 D.L.O. 2.000.375 D.L.O. 9250/9133 2.000.375 2.000 D.L.O. 8401 1.000 2.000 2.000 1.000 D.L.O. 2.000 1.000 8400 9358/9359 Fig. # 39 Fig. # 38 2.000 D.L.O. 2.000 406 STOREFRONT DPS 12/2002

SECTION V GLAZING B - GLASS INSTALLATION STEP 1) GASKET INSTALLATION FOR OUTSIDE GLAZE. A) Apply sealant to the ends of all horizontals to seal the intersections at the verticals. At all 4 corners of the D.L.O., apply sealant in the gasket race 1" away from the intersection of the vertical and horizontal members. See detail # 40 below. B) Cut the interior and exterior push-in gasket to an approximate length of D.L.O. x 1.02 (DLO PLUS 2%). C) Install the interior glazing gasket. NOTE: The vertical gaskets run through. D) Start at the ends and work toward the center, firmly pushing the gasket in place. DO NOT STRETCH THE GASKET OR IT WILL RETURN TO ITS ORIGINAL FORM, CREATING GAPS AT THE GASKET INTERSECTIONS. E) Clean the glazing gaskets with denatured alcohol at the intersection area. Apply a small amount of sealant at the intersect area to marry the vertical and horizontal glazing gaskets. Tool all sealant to present a neat, clean appearance. NOTE: These steps are included in the test lab procedure and are requirements to achieve the test report results for air and water infiltration. #9359/#9358 GASKET RACE 1" 1" Sealant W164 SEALANT IN INTERIOR GASKET RACE 1" FROM INTERSECTION TYPICAL ALL 4 CORNERS OF DLO. #8401 SEAL UNDER THE GASKET TRACK OF THE HORIZ. & MARRY SEALANT INTO VERTICAL GASKET TRACK & HWDI @ INT. HORIZ. ONLY. Fig. # 40

SECTION V GLAZING B - GLASS INSTALLATION PAGE 35 STEP 1) GASKET INSTALLATION FOR OUTSIDE GLAZE TRANSOM BAR GLAZING STOP SEAL. #8402 DOOR JAMB w/ #9358 GLAZING ADAPTOR #8403 SNAP-IN GLAZING POCKET (48" MAX.) APPLY SEALANT IN GASKET RACE 1" FROM INTERSECTION TYPICAL ALL 4 CORNERS OF D.L.O.. Seal the interior glass stop leg to the transom bar and seal the end joint to the jamb and transom bar completely. # 9123 GLASS STOP CUT LENGTH = D.LO. - 13/32". Exterior glass stop shown in place, remove to set the glass unit. Do not seal the exterior glass stop, this will allow weepage. #8400 Fig. # 41 NOTE: IF SCREW APPLIED GLAZING STOPS ARE USED VERTICALLY INSTEAD OF THE SNAP-IN GLAZING POCKET, THE SEALING SCENARIO WILL BE THE SAME. BE SURE TO SET THE GLAZING BASE IN A BEAD OF SEALANT BEFORE ATTACHING IT TO THE DOOR JAMB. 406 STOREFRONT RAM 4/2004

SECTION V GLAZING B - GLASS INSTALLATION PAGE 36 STEP 2) GLASS INSTALLATION A) Position the glass unit in front of the opening to be glazed. Lift the unit to just clear the sill stop area, and then shift the glass into the deep pocket. B) Swing the opposite edge of the glass around to align with the glazing pocket. C) Shift the glass into the shallow pocket until there is equal glass bite on both edges of the glass. NOTE: If using antiwalk blocks, refer to page 38. C A B Fig. # 42 406 STOREFRONT DPS 12/2002

SECTION V GLAZING B - GLASS INSTALLATION PAGE 37 STEP 2) GLASS INSTALLATION D) Lift the glass into the head member's glazing pocket. E) Insert the setting blocks under the glass at the proper locations, typically 1/4 points of the D.L.O. Then lower the glass onto the setting blocks. F) Snap on the removable glass stop and install the exterior glazing gasket. LB78 full length/fv16 3" clip 9359 D E 9357 F FV16 3" clip Fig. # 43 1G83 406 STOREFRONT CSJ 11/2007

SECTION V GLAZING C - ANTIWALK BLOCK INSTALLATION PAGE 38 STEP 1) ANTIWALK BLOCK INSTALLATION A) Install the interior gasket following the steps on page 34. B) Position the glass as described in the steps on pages 36 and 37. C) Stretch the antiwalk block as shown in Fig. 44 below, and insert it from the exterior at midlite and deep pocket side only. D) Recenter the glass unit to maintain equal glass bite all around. E) Install the exterior gasket. HN52 ANTIWALK BLOCK FIG. # 44 406 STOREFRONT DPS 12/2002

SECTION V GLAZING C - ANTIWALK BLOCK INSTALLATION PAGE 39 STEP 2) ANTIWALK BLOCK DEGLAZING A) Remove the interior and exterior glazing gaskets. B) Push the glass back to the interior side. C) Remove the antiwalk block with a sharp hook shaft tool from the exterior side. ANTIWALK BLOCK REMOVE FROM THIS SIDE GASKETS REMOVED EXTERIOR FIG. # 45 406 STOREFRONT DPS 12/2002

Series 406 Installation Instructions STEP 1) SECTION VI: A. EXPANSION MULLIONS Expansion mullions are required in elevations that are over 20'-25' wide & can be used with both screw spline and shear block systems. NOTE: For shear block application: Follow steps #1 and #2 at Section III C for cutting & shear block hole locations. NOTE: For screw spline application: Follow steps #1, #2 & #3 at Section III A for cutting & screw spline hole locations. NOTE: Do not use expansion mullions at entrance jambs. Locate expansion mullions at next mullion over so that the distance between expansion mullions is never more than 25-0 Sealant 1/8" Expansion space must be maintained before anchoring units. W104 4461 4462 W104 WEATHERING 4461 4462 Sealant 2 1/8 " W104 EFCO CORPORATION 12/2015 PART NO. Y016 Page 40 of 40