Honeywell.com 1 2014 Europe & Middle East Honeywell Users Group Smart Instruments Graduate Top of their Class with FDM Peter Overgaauw, Honeywell Document control number Honeywell Proprietary
AGENDA Why aren t your smart devices top class? Learn a few tricks with FDM! Trick 1 FDM Basics Trick 2 FDM Current Capabilities Trick 3 FDM Next Offering Trick 4 Asset Manager PKS Advantage Program
Why aren t your devices top of their class? Are you doing nothing, assuming smart devices are OK? Are you managing smart devices with handhelds? Are you waiting for shutdowns to act? Are you configuring devices during the project, then forgetting about them? Do you only look at device alarms (in Experion)? Are you ignoring smart devices connected to non-dcs systems? Are you missing the magic tricks? EVERY INSTRUMENT SHOULD BE TOP CLASS!
What can happen with neglected devices? Inaccurate measurements, off-spec product quality, inaccurate production numbers, missed revenue Failures with no apparent warning, from valves to thermocouples Incorrect ranges, leading to production process problems or even equipment failures Mis-calibrated level and flow meters, leading to measurement uncertainty ARE YOU MISSING A GOOD OPPORTUNITY?
Get your devices to the top of their class!! Teach instruments to tell you the right information! Set alerts and alarms properly Correctly set ranges, options, etc. Compare configurations against known's Check up on instruments to make sure they are doing their jobs! View status of instruments Check performance criteria Prevent surprise failures with proper care Better organize instrument information Plant Area View (PAV) for viewing status History records of all your instruments Remedial Training through tune ups Run valve diagnostics Perform instrument calibrations WHY WAIT? GET STARTED TODAY!
Get the Benefits! Keep actuators and valves running at peak performance Maintain confidence in process measurements Be able to handle new revisions of devices Be able to handle device replacement when devices fail Test that safety devices will perform when expected Pay less for insurance!! You don t have to be Einstein to get this! MAINTAINING YOUR INSTRUMENTS PAYS OFF!
Trick 1 FDM Basics FDM simplifies smart instrument management Configuration, Diagnostics and Maintenance Supports configuration, diagnostics and management tasks Displays device status to help maintenance personnel find problems Handles large database of devices from the entire plant Saves effort by auto-building database from live connected devices Uses open standard DDs/EDDLs and DTMs to create templates for devices Allows easy download from FDM to devices or upload from devices to save valuable configurations Works with Experion, non-experion, Wireless, RTU, and Safety networks SIMPLIFYING SMART INSTRUMENT MAINTENANCE
FDM Benefits Saves Time Brings instruments to you! Finds and accesses devices quickly! Optimized for fast data access! Simplifies Maintenance Tasks Intuitive interface regardless of instrument protocol! Automatically highlights and shows instrument faults! Freedom of Choice through Open Standards Both DD/EDDL and FDT/DTM standards in the same tool! HART, Profibus, ISA100 Wireless and Fieldbus any device! Flexible and Scalable Supports any size project very small to very large! Even runs in a Win 7 laptop/desktop for the Maintenance Shop! VERSATILE ACCESSIBLE PREDICTABLE
The Bottom Line FDM is Used To help run and maintain some of the largest plants in the world To help enhance operator confidence during startups To save time and money during commissioning To support and maintain Fieldbus, HART, Profibus and Wireless devices in major plants To capture device databases so maintenance can later replace devices when needed All over the world 24/7 FDM is a schmart investment! FDM IS WHEREVER YOUR PROCESSES ARE!
FDM Supported Protocols HART devices via Experion and Safety Manager HART I/O HART devices via non-experion-connected HART multiplexers and modems Profibus networks and PA or DP devices using Profibus Communication and Device Type Managers (DTMs) HART devices connected to Profibus networks via HART-over-Profibus gateway devices Foundation Fieldbus devices via Experionconnected Fieldbus I/O Profibus Gateway OneWireless and ISA100 Wireless HART IP SUPPORTING OPEN STANDARDS
FDM Features At-a-Glance Advanced Search Audit Trail Automatic Network Update Bulk Operations Client-Server Architecture Device History Device Configuration Device Documentation Display Filter Dashboard Integration with Experion Standalone Version Access Lock Control MUX Reset Device Health Scan Import and Export MUX Monitoring Offline Configuration Role-Based User Management DD/EDDL and DTM Support Single Sign-On Third-Party App Integration OneWireless Integration Windows Authorization PVST Testing Plant Area View (PAV) Amazing FDM IS PACKED WITH CAPABILITIES!!
Trick 2 FDM R440 New Capabilities Experion compatibility Works with Experion R430, R410, R400, and R311 Full Foundation Fieldbus DD/EDDL Support Complements previously introduced DTM support OneWireless and ISA100 Wireless Support Through Honeywell s Wireless Device Manager New RTU2020 Support Geographically distributed wellhead monitoring and pipeline solutions EDDL Enhancements Visualization and layout improvements Process Area View Provides organization of smart device asset health for easy monitoring Originally released in FDM R430 Patch
FDM R440 Details Experion R430, R410, R400, and R311 compatibility Aligns with and released with Experion R430 Released in March; shipping started June 1 Supports both 32-bit and 64-bit O/S s Some new functions may not be supported on previous Experion releases Foundation Fieldbus DD/EDDL Support Complements previously introduced DTM support Allows access to all Fieldbus devices Supports classic features like Device History and Device Comparison Complete FF DD library provided with FDM User can add DDs to the library (same as HART) Offline Configuration planned for a future release
FDM R440 Details OneWireless and ISA100 Wireless Support Support is through Honeywell s Wireless Device Manager (WDM) R220 or later Similar to FF support DDs are the same format Library of devices available at time of product release included Ability to add more DD files, same as HART and FF Also discovers OneWireless Adaptors (OWAs) and connected HART devices FDM supports both DD/EDDL and FDT access to OWA HART devices
New RTU2020 Support FDM R440 Details New Honeywell RTU2020 Remote Terminal Unit For geographically distributed wellhead monitoring and pipeline solutions Integrated support for connected HART devices FDM provides remote support for these HART devices Range of bandwidth and reliability options (serial, radio, microwave, LAN, WAN, etc.) Communication is over IP HART configuration accomplished via HART IP protocol
EDDL Enhancements FDM R440 Details Visualization and layout improvements Improve usability Some changes for the future HART Communication Foundation (HCF) Host System Registration requirement Graphs and charts add supporting actions, cycle time configurations, help, line types and legends Chart grids improved Waveform editing and graphs with multiple waveforms introduced Support for sweep, scope and strip chart types included
Trick 3 FDM R450 Next Offering Targeted for 1Q2015 Aligns with Experion R430/R431 Works with R431, R430, R410, and R400 DE Protocol Support for TPS Systems Support for legacy DE protocol in TPS systems Standard features like discovery, sync, audit trail, device access lock, display filters, history snapshot Import/Export support of DE instrument data between McToolkit and FDM Works through ESVT and DocTools Must have TPS R685 (due to DocTools revision) Partial Valve Stroke Test (PVST) Planner New optional feature to schedule/run/document PVSTs in ESD devices HART only Auto, semi-auto, and manual modes Initially supports Metso, Samson, Fisher, Flowserve and Masoneilan More devices addable without any software upgrade
Trick 4 Asset Manager Get the most out of your Smart Instruments Actionable Organize alerts and faults into logical groupings (i.e. NAMUR 107) Prioritize define priorities based on severity of problems and criticality of assets Notify determine actions Analytics Maintain fault history for analysis and reporting (bad actors, pareto, etc) Complete Picture of equipment health Understand overall health beyond the instrument Include the controller health (Control Performance Monitor) Equipment (Pump, Compressor, Heat Exchanger) Unit
Simple as ABC A. Synchronize with Experion to import device configurations and alerts B. Set up Asset Manager templates (use library or define own) Grouping of diagnostic messages (per NAMUR) Define Severity of fault Define Action (OPC A&E alarm, E-mail, or Maint Work Order) C. Auto Create Device Instances Define Criticality (compressor vs back-up pump)
Smarter than Smart Asset Manager Combine device health with control loop health Control Performance Monitor Performance Index (<.5 or >2) = FAULT Valve Stiction Oscillation Index Bias / Drift / Frozen
What You Get Prioritized Heat Map Fault Summary & Fault History Notifications (E-mail, Work Order) Analysis & Reporting
Finally PKS Advantage Program Members Flowserve GE Energy Masoneilan Metso Automation Cape Software Pepperl+Fuchs Purelink Technology Redline Communications SKF Turck BEAMEX GasSecure Spirax Sarco
THANKS! Now go out there and do some magic! QUESTIONS? BE SURE TO VISIT THE DEMO ROOM!!