Temposonics. Magnetostrictive Linear Position Sensors. GB-M / GB-T Analog Data Sheet

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Temposonics Magnetostrictive Linear Position Sensors GB-M / GB-T Analog Sensor element and electronics can be changed Flat & compact sensor electronics housing Electrical connection is freely rotatable

Temposonics GB-M / GB-T Analog MEASURING TECHNOLOGY The absolute, linear position sensors provided by MTS Sensors rely on the company s proprietary Temposonics magnetostrictive technology, which can determine position with a high level of precision and robustness. Each Temposonics position sensor consists of a ferromagnetic waveguide, a position magnet, a strain pulse converter and supporting electronics. The magnet, connected to the object in motion in the application, generates a magnetic field at its location on the waveguide. A short current pulse is applied to the waveguide. This creates a momentary radial magnetic field and torsional strain on the waveguide. The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide. When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal. Since the speed of the ultrasonic wave in the waveguide is precisely known, the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repeatability. 2 Interaction with position magnet fi eld generates torsional strain pulse Position magnet (Magnetic field) 3 Torsional strain pulse propagates Sensing element (Waveguide) Strain pulse detected by converter Torsional strain pulse converter Fig. 1: Time-of-flight based magnetostrictive position sensing principle 4 5 Current pulse generates magnetic field 1 Time-of-fl ight converted into position GB-M / GB-T SENSOR Robust, non-contact and wear free, the Temposonics linear position sensors provide the best durability and accurate position measurement solutions in harsh industrial environments. The position measurement accuracy is tightly controlled by the quality of the waveguide which is manufactured by MTS Sensors. The position magnet is mounted on the moving machine part and travels non-contact over the sensor rod with the built-in waveguide. The GB-M / GB-T is an extension of the GB-Series. Its compact housing can be easily mounted, even if there is only limited space. Due to the high temperature resistance, no measures for cooling the sensor have to be taken saving you time and work. Further advantages of the GB-M / GB-T sensor are: TURN ME. The sensor electronics housing with its electrical connection can be rotated 360 degrees after mounting to easily achieve the necessary connection orientation. REPLACE ME. If needed, the sensor element and electronics can be replaced without interrupting the hydraulic circuit resulting in lower maintenance costs and reduced downtime. PROGRAM ME. The start position and end position of the measurement range are programmable, e.g. via programming kit, allowing users to adjust to meet the application requirements.

Temposonics GB-M / GB-T Analog TECHNICAL DATA Output Voltage 0 10 VDC and 10 0 VDC (min. load controller: > 5 kω) Current 4(0) 20 ma or 20 4(0) ma (min. / max. load: 0 / 500 Ω) Programming Programming of set points using optional accessories 1 Bluetooth version 2.1 Measured value Position Measurement parameters Resolution Cycle time Linearity Repeatability 16 bit (minimum 1 µm depending on stroke length) 1200 mm: 0.5 ms 2400 mm: 1.0 ms > 2400 mm: 2.0 ms ±0.02 % F.S. (minimum ±60 µm) typically ±0.005 % F.S. (minimum ±20 μm) typically Operating conditions Operating temperature 40 +90 C ( 40 +194 F), option: 40 +100 C ( 40 +212 F) Ingress protection IP67 with proper mating connector IP68 for cable outlet Shock test 100 g (single shock) / IEC standard 60068-2-27 Vibration test 15 g / 10 2000 Hz, IEC standard 60068-2-6 (resonance frequencies excluded) EMC test Electromagnetic emission according to EN 61000-6-4 Electromagnetic immunity according to EN 61000-6-2 The sensor meets the requirements of the EC directives and is marked with. Magnet movement velocity Any Design/Material Sensor electronics housing 2 Stainless steel 1.4305 (AISI 303) Sensor rod Stainless steel 1.4306; 1.4307 (AISI 304L) Operating pressure 25 3250 mm (1 128 in.) 350 bar (5076 psi), 700 bar (10153 psi) peak (at 10 1 min) Mechanical mounting Mounting position Any Mounting instruction Please consult the technical drawings and the operation manual (document number: 551511) Electrical connection Connection type M12 (5 pin) male connector A-coded M16 (6 pin) male connector Cable outlet Operating voltage +24 VDC ( 15 / +20 %) Ripple Current consumption Dielectric strength Polarity protection Overvoltage protection 0.28 V pp 100 ma typically dependent on stroke length 500 VDC (DC ground to machine ground) Up to 30 VDC Up to 36 VDC 1/ Programming via Bluetooth wireless technology is disabled from operating temperature typically > +55 C (> +131 F) 2/ For option H ( 40 +100 C / 40 +212 F) and option W (programming via Bluetooth wireless technology) an aluminum cover plate is used I 3 I

Ø 10 ± 0.13 (Ø 0.39 ± 0.01) Ø 10 ± 0.13 (Ø 0.39 ± 0.01) Ø 10 ± 0.13 (Ø 0.39 ± 0.01) Temposonics GB-M / GB-T Analog TECHNICAL DRAWING M12 connector (Example: With flat-faced flange) M12 connector Sensor electronics housing 39 (1.54) Null zone 40 (1.58) 25 3250 (1 128) Dead zone 63.5 (2.5) 67.5 (2.66) Ø 54 (Ø 2.13) 13 (0.51) 54.5 (2.15) 14 (0.55) Magnet M4 (3 ) AF 55 25 (1) 4.1 (0.16) Flange: M18 1.5-6g M16 connector (Example: With raised-faced flange) M16 connector Ø 54 (Ø 2.13) 13.5 (0.53) Sensor electronics housing 39 (1.54) 2.5 (0.1) 14 (0.55) Null zone 40 (1.58) 25 3250 (1 128) Dead zone 63.5 (2.5) 66 (2.6) 52.5 (2.07) Magnet M4 (3 ) AF 55 25 (1) Ø 25.4 (Ø 1) Flange: ¾"-16 UNF-3A Cable outlet (Example: With flat-faced flange) Sensor electronics housing 39 (1.54) Null zone 40 (1.58) 25 3250 (1 128) Dead zone 63.5 (2.5) 77.4 (3.05) Ø 54 (Ø 2.13) 54.5 (2.15) 22.9 (0.9) 14 (0.55) Magnet M4 (3 ) AF 55 25 (1) 4.1 (0.16) Flange: M18 1.5-6g Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m Sensor electronics housing M12 connector 39 (1.54) Null zone I 4 I 40 (1.58) 25 3250 (1 128) Dead zone 63.5 (2.5) 13 (0.51) 14

Temposonics GB-M / GB-T Analog CONNECTOR WIRING M12 connector D34 Pin Voltage Current 3 2 5 4 1 1 +24 VDC ( 15 / +20 %) +24 VDC ( 15 / +20 %) 2 0 10 VDC 4(0) 20 ma or 20 4(0) ma 3 DC Ground (0 V) DC Ground (0 V) 4 10 0 VDC Not connected 3 5 DC Ground DC Ground M16 connector D60 Pin Voltage Current 1 2 6 5 3 4 1 0 10 VDC 4(0) 20 ma or 20 4(0) ma 2 DC Ground DC Ground 3 10 0 VDC Not connected 3 4 DC Ground DC Ground 5 +24 VDC ( 15 / +20 %) +24 VDC ( 15 / +20 %) 6 DC Ground (0 V) DC Ground (0 V) Cable outlet Cable Voltage Current GY 0 10 VDC 4(0) 20 ma or 20 4(0) ma PK DC Ground DC Ground YE 10 0 VDC Not connected 3 GN DC Ground DC Ground BN +24 VDC ( 15 / +20 %) +24 VDC ( 15 / +20 %) WH DC Ground (0 V) DC Ground (0 V) 3/ Connection necessary for programming with hand or cabinet programmer I 5 I

~ 38 (~ 1.5) Temposonics GB-M / GB-T Analog FREQUENTLY ORDERED ACCESSORIES Additional options available in our Accessories Guide 551444 Position magnets Optional installation hardware Ø 32.8 (Ø 1.29) Ø 23.8 (Ø 0.94) Ø 13.5 (Ø 0.53) Ø 4.3 (Ø 0.17) 7.9 (0.31) Ø 25.4 (Ø 1) Ø 13.5 (Ø 0.53) 7.9 (0.31) Ø 15.3 (Ø 0.6) Ø 2.2 (Ø 0.09) Ø 16.4 (Ø 0.65) Ø 2.2 (Ø 0.09) Standard ring magnet Part no. 201 542-2 Ring magnet OD25.4 Part no. 400 533 O-ring Part no. 401 133 O-ring Part no. 560 315 Material: PA ferrite GF20 Material: PA ferrite Weight: Ca. 14 g Weight: Ca. 10 g 40 +105 C ( 40 +221 F) 40 +105 C ( 40 +221 F) Surface pressure: Max. 40 N/mm 2 Surface pressure: Max. 40 N/mm 2 Fastening torque for M4 screws: 1 Nm Material: Fluoroelastomer 75 ± 5 durometer Application: Flange M18 1.5 Material: Fluoroelastomer 75 ± 5 durometer Application: Flange ¾"-16 UNF Cable connectors 4 Ø 20 (Ø 0.79) ~53 (~ 2.09) 38 (1.5) Ø 20 (Ø 0.79) ~ 57 (~2.25) Ø 17.3 (Ø 0.68) ~ 60.5 (~ 2.38) 19.5 (0.77) ~ 54 (~ 2.13) M12 (5 pin) female straight Part no. 370 677 M12 (5 pin) female angled Part no. 370 678 M16 (6 pin) female straight Part no. 370 423 M16 (6 pin) female angled Part no. 370 460 Housing: GD-Zn, Ni / IP67 Termination: Screw; max. 0.75 mm² Contact insert: CuZn Cable Ø: 4 8 mm (0.16 0.31 in.) Fastening torque: 0.6 Nm Housing: GD-Zn, Ni / IP67 Termination: Screw; max. 0.75 mm 2 Contact insert: CuZn Cable Ø: 5 8 mm (0.2 0.31 in.) Fastening torque: 0.6 Nm Housing: Zinc nickel plated Termination: Solder Contact insert: Silver plated Cable clamp: PG9 Cable Ø: 6 8 mm (0.24 0.32 in.) Fastening torque: 0.6 Nm Housing: Zinc nickel plated Termination: Solder Contact insert: Silver plated Cable Ø: 6 8 mm (0.24 0.32 in.) Fastening torque: 0.6 Nm Cables Programming tools Analog hand programmer Part no. 253 124 Cable Part no. 530 052 Cable Part no. 530 112 Cable Part no. 530 113 Analog cabinet programmer Part no. 253 408 Dimensions: 3 2 0.25 mm 2 Cable Ø: 6.4 mm (0.25 in.) Material: PUR jacket; orange 30 +80 C ( 22 +176 F) Twisted pair shielded Dimensions: 4 2 0.25 mm 2 Cable Ø: 7.6 mm (0.3 in.) Material: Tefl on jacket; black 100 +180 C ( 148 +356 F) Twisted pair shielded Dimensions: 3 2 0.25 mm 2 Cable Ø: 7.2 mm (0.28 in.) Material: Silicone jacket; red 50 +180 C ( 58 +356 F) Twisted pair shielded Programming kit Part no. 254 555 Controlling design dimensions are in millimeters and measurements in ( ) are in inches 4/ Follow the manufacturer s mounting instructions when connecting the connectors I 6 I

Temposonics GB-M / GB-T Analog ORDER CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G B 1 a b c d e f g h a b B M T d Sensor model G B Rod c Design Base unit for flange»m«and flange»t«flat-faced flange, M18 1.5-6g Raised-faced flange, ¾"-16 UNF-3A X X X X M 0025 3250 mm X X X X U 001.0 128.0 in. Standard stroke length (mm) * Connection type D 3 4 M12 (5 pin) male connector D 6 0 M16 (6 pin) male connector H X X PUR cable (part no. 530 052) Ordering steps 25 500 mm 5 mm 500 750 mm 10 mm 750 1000 mm 25 mm 1000 2500 mm 50 mm 2500 3250 mm 100 mm Standard stroke length (in.) * 1 20 in. 0.2 in. 20 30 in. 0.5 in. 30 40 in. 1.0 in. 40 100 in. 2.0 in. 100 128 in. 4.0 in. Ordering steps (suitable for max. operating temperature of +80 C (+176 F)) H01 H10 (1 10 m / 3 33 ft) 5 See Frequently ordered accessories for cable specifications T X X Teflon cable (part no. 530 112) T01 T10 (1 10 m / 3 33 ft) 5 See Frequently ordered accessories for cable specifications V X X Silicone cable (part no. 530 113) V01 V10 (1 10 m / 3 33 ft) 5 See Frequently ordered accessories for cable specifications e Operating voltage 1 +24 VDC ( 15 / +20 %) f Output V 0 0 10 VDC and 10 0 VDC A 0 4 20 ma A 1 20 4 ma A 2 0 20 ma A 3 20 0 ma g H S h C W Operating temperature 40 +100 C ( 40 +212 F) 40 +90 C ( 40 +194 F) Programming Via cable Via Bluetooth wireless technology DELIVERY GB-B: Sensor GB-M / GB-T: Sensor O-ring Accessories have to be ordered separately. Operation manuals & software are available at: */ Non standard stroke lengths are available; must be encoded in 5 mm / 0.1 in. increments 5/ Encode in meters if using metric stroke length. Encode in feet if using US customary stroke length. I 7 I

Document Part Number: 551838 Revision A (EN) 05/2016 LOCATIONS USA MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, N.C. 27513, USA Tel. +1 919 677-0100 Fax +1 919 677-0200 info.us@mtssensors.com JAPAN MTS Sensors Technology Corp. 737 Aihara-machi, Machida-shi, Tokyo 194-0211, Japan Tel. + 81 42 775-3838 Fax + 81 42 775-5512 info.jp@mtssensors.com GERMANY MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel 9 58513 Lüdenscheid, Germany Tel. + 49 2351 9587-0 Fax + 49 2351 56491 info.de@mtssensors.com CHINA MTS Sensors Room 504, Huajing Commercial Center, No. 188, North Qinzhou Road 200233 Shanghai, China Tel. +86 21 6485 5800 Fax +86 21 6495 6329 info.cn@mtssensors.com LEGAL NOTICES MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright 2016 MTS Systems Corporation. No license of any intellectual property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and graphics errors or omissions are unintentional and subject to correction. Visit for the latest product information. Reg.-No. 003095-QM08 FRANCE MTS Systems SAS Zone EUROPARC Bâtiment EXA 16 16/18, rue Eugène Dupuis 94046 Creteil, France Tel. + 33 1 58 4390-28 Fax + 33 1 58 4390-03 info.fr@mtssensors.com ITALY MTS Systems Srl Sensor Division Via Camillo Golgi, 5/7 25064 Gussago (BS), Italy Tel. + 39 030 988 3819 Fax + 39 030 982 3359 info.it@mtssensors.com