Raytheon Anschütz GmbH Postfach 1166 D - 24100 Kiel Germany Tel+49-431-3019-0 Fax+49-431-3019-501 Email Service@raykiel.com www.raytheon -anschuetz.de TMC -Converter NG001 1 Description 2 Operation 3 Installation 4 Maintenance and Repair 3756.DOC010002 Edition: July 9, 2004 Revision: Feb. 12, 2008
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Compass Section Content Page Declaration of Conformity 1 Description... 1 1.1 Application... 1 1.2 Technical data... 2 1.2.1 Mechanical data... 2 1.2.2 Electrical data... 2 2 Operating... 3 3 Installation of the TMC--Converter... 4 3.1 Mounting of the TMC--Converter... 4 3.2 Establishing of cable connections... 5 3.2.1 General remarks... 5 3.2.2 General information about establishing an earth connection... 7 3.2.3 Connection of the cables... 8 3.3 Adjustments of the data formats... 11 4 Maintenance and Repair... 12 4.1 Maintenance... 12 4.1.1 Alignment (sensitivity of magnetic sonde)... 12 4.1.2 Repair... 14 Anhang: TMC Converter Dimensional Drawing 121--061. HP009 TMC Converter Wiring Diagram 121--061. HP011 TMC--I/O PCB Assembly Drawing with Configuration 121--061. HP101 Edition: Feb. 12, 2008 I 3756.DOC010002
II 3756.DOC010002 Edition: Feb. 12, 2008
Compass 1 Description 1.1 Application The TMC--Converter (TMC = Transmitting Magnetic Compass) for transmitting the course information to the repeater compasses or other nautical signal loads. The TMC--Converter is suitable for: -- ships under 500 gross tons, which need no gyro compass but want an electrical heading input for the autopilot and want a heading input for the compass repeaters. -- ships, which need, additional to a gyro compass, an independent magnetic compass system to transmit compass information to a heading repeater (for example ships under Dutch flag). The TMC--Converter, type 121--061 reads the heading data from a connected magnetic sonde and disposes it, at in total 5 outputs, to connected heading receivers: -- 2 outputs (adjustable) as NMEA 0183 or Course bus NMEA --dataformat adjustable for 2 different transmission rates. -- 3 outputs as Step--Signal with 6 /Step, 35VDC Magnetic compass 24VDC Magnetic sonde Typ 108-010 TMC -Converter 121-061 24 VDC or Heading receivers 3 x Step--Signal 6 /Step 35VDC 2 x NMEA or Corse bus Alarm (System Alarm and Sensor Alarm) Fig. 1: TMC--Converter, type 121--061 NG001 Edition: July 9, 2004 1 3756.DOC010002
1.2 Technical Data 1.2.1 Mechanical Data Dimensions, weight and protection see Dimensional Drawing 121--061.HP009 1.2.2 Electrical Data Supply voltage: Power consumption: 24VDC max. 10W (w/o connected receiver) Input signal Heading signal from magnetic sonde (R1,R2, S1, S2 und S3) Outputs: 2x NMEA/Course bus Alarm contacts (galvanically separated) 3x Step--signal ( 6 /Step, 35VDC/max. 10W) The outputs are protected separately: NMEA/Course bus with 1,0A T, 250V each Step--output with 0,25A T, 250V each 2 3756.DOC010002 Edition: July 9, 2004
Compass 2 Operating There are no operating elements at the TMC--Converter type 121--061 NG001. After switching ON of the supply voltage of 24VDC the Converter is in operation. To configurate the outputs,see section 3.3. Edition: July 9, 2004 3 3756.DOC010002
3 Installation of the TMC -Converter 3.1 Mounting of the TMC -Converter The TMC--Converter should be mounted at a location where shocks and vibrations are minimal. The mounting should be performed in that manner, that there are no influences of seastate. The TMC--Converter should be installed under consideration of Dimensional Drawing 138--118.HP005. The frontcover should be removable after installation. Referring to the internal protection at the dimensional drawing should be observed. 4 3756.DOC010002 Edition: July 9, 2004
Compass 3.2 Establishing of cable connections 3.2.1 General remarks Caution When establishing cable connections ensure that the cables are disconnected from the power supply. It is essential to ensure that all cables are disconnected from the power supply, if necessary measure the voltage beforehand and/or disconnect the relevant distributor. In order to ensure that the converter operates correctly, it is essential that you follow the procedures described below for establishing cable connections. -- Strip approx. 180 mm of the cable. (Depending from the distance of the cable inlet to the connection terminal) Make sure you do not damage the shielding layer. -- Strip off the shielding to a remainder of approximately 15mm. approx. 15mm approx. 180mm Fig. 2: How to strip the connection cable -- Screw the cable gland out from respective housing and push the screw connection components over the cable. It is absolutely essential that the sequence (as shown in Fig. 3) is adhered to. -- check the cone and counterpart on the earthing insert for corrosion and if necessary remove corrosion using an appropriate process (emery board). -- Push the counterpart of the earthing insert as far as the end of the cable shield. Edition: July 9, 2004 5 3756.DOC010002
-- Push the earthing insert cone below the shielding against the counterpart. Observe a shared evenly distribution of the shielding via the cone (see Fig. 3). Wall and DIN socket Shielding Cable Counter nut Earthing insert - Cone - Counterpart Seal + strain relief Washer Fig. 3: Making the cable entry -- Insert the earthing insert, the seal with and the washer into the cable gland, place the counter nut on top and and hand--tighten. -- Strip the cable cores to a length of approx. 15 mm, twist slightly and clamp on the cable end sleeves. Connect the cable strands in the respective housing as shown in the respective table. Hand--tighten the terminal screws concerned. -- Check the connection is firm by pulling lightly. 6 3756.DOC010002 Edition: July 9, 2004
Compass 3.2.2 General information about establishing an earth connection In order to comply with stringent EMC requirement, please abide by the information given below regarding cable connections. Use the cable types specified. It is essential to ensure that these connections have a common reference to ship s eart! Any additional components (options) must also be connected to the common earth! Fig. 4: Example for establishing an earth connection All earth connections must be made as shown in Fig. 4. The earthing cable must possess a cross--section of minimum 1,5mm 2. The cable bracket should be mounted between two toothed discs. Earth connections must be free of corrosion and well fastened. Edition: July 9, 2004 7 3756.DOC010002
3.2.3 Connection of the cables 1 2 3 4 5 9 (1--2--3) 8 7 6 1 B2 Connection for the magnetic sonde 2 B17 Contact for Sensor Alarm TMC 3 B11 Contact for System Alarm 4 B24 Serial output NMEA/Course bus 5 B23 Serial output NMEA/Course bus 6 B7 Step output 6 /Step, 35VDC 7 B8 Step output 6 /Step, 35VDC 8 B9 Step output 6 /Step, 35VDC 9 L1 Connection for 24VDC Supply voltage Fig. 5: Location of plugs and terminal boards Cable connections for each plug or terminal board is shown in below mentioned table or in wiring diagram 121--061.HP011. 8 3756.DOC010002 Edition: July 9, 2004
Compass Plug/Terminal board Figure/ Ref.no. Contact Connection B2 Fig. 5/1 1 Magnetic sonde R1 Fig. 5/1 2 Magnetic sonde R2 Fig. 5/1 3 Magnetic sonde S1 Fig. 5/1 4 Magnetic sonde S2 Fig. 5/1 5 Magnetic sonde S3 Fig. 5/1 6 Magnetic sonde B11 Fig. 5/3 1 Contact System Alarm Fig. 5/3 2 Contact System Alarm Fig. 5/3 3 Contact System Alarm B17 Fig. 5/2 1 Contact Sensor Alarm Fig. 5/2 2 Contact Sensor Alarm Fig. 5/2 3 Contact Sensor Alarm B24 Fig. 5/4 1 Serial output NMEA/Course bus, 24VDC Fig. 5/4 2 Serial output NMEA/Course bus, 0V Fig. 5/4 3 Serial output NMEA/Course bus Fig. 5/4 4 Serial output NMEA/Course bus, TXD+ Fig. 5/4 5 Serial output NMEA/Course bus, TXD-- Fig. 5/4 6 Serial output NMEA/Course bus, GND B23 Fig. 5/5 1 Serial output NMEA/Course bus, 24VDC Fig. 5/5 2 Serial output NMEA/Course bus, 0V Fig. 5/5 3 Serial output NMEA/Course bus Fig. 5/5 4 Serial output NMEA/Course bus, TXD+ Fig. 5/5 5 Serial output NMEA/Course bus, TXD-- Fig. 5/5 6 Serial output NMEA/Course bus, GND 1 2 3 1 2 3 Edition: July 9, 2004 9 3756.DOC010002
Plug/Terminal board Figure/ Ref. no. Contact Connection B7 Fig. 5/6 1 Step output 6 /Step, 35VDC, 35VDC Fig. 5/6 2 Step output 6 /Step, 35VDC, 0V Fig. 5/6 3 Step output 6 /Step, 35VDC, S1 Fig. 5/6 4 Step output 6 /Step, 35VDC, S2 Fig. 5/6 5 Step output 6 /Step, 35VDC, S3 B8 Fig. 5/7 1 Step output 6 /Step, 35VDC, 35VDC Fig. 5/7 2 Step output 6 /Step, 35VDC, 0V Fig. 5/7 3 Step output 6 /Step, 35VDC, S1 Fig. 5/7 4 Step output 6 /Step, 35VDC, S2 Fig. 5/7 5 Step output 6 /Step, 35VDC, S3 B9 Fig. 5/8 1 Step output 6 /Step, 35VDC, 35VDC Fig. 5/8 2 Step output 6 /Step, 35VDC, 0V Fig. 5/8 3 Step output 6 /Step, 35VDC, S1 Fig. 5/8 4 Step output 6 /Step, 35VDC, S2 Fig. 5/8 5 Step output 6 /Step, 35VDC, S3 L1 Fig. 5/9 1 Supply voltage 24VDC Fig. 5/9 2 Supply voltage 0V Fig. 5/9 3 10 3756.DOC010002 Edition: July 9, 2004
Compass 3.3 Adjustments of the data formats (see also assembly drawing with configuration 121--061.HP101) Both serial outputs are adjustable for data format, type of telegram and telegram repetition rate. Adjustable are (for each output separately): -- NMEA or Course bus -- NMEA HCHDG or NMEA HCHDT -- NMEA repetition rate 0,1 second or 1 second Adjustments are performed by Jumper B32 (Fig. 7). B32 1/2 3/4 5/6 7/8 No Jumper Fig. 6: Adjustments of data formats Jumper B32 Fig. 7: Jumper B32 After the complete installation a alignment of the magnetic sonde has to be performed according to section 4.1.1. Edition: July 9, 2004 11 3756.DOC010002
4 Maintenance and Repair 4.1 Maintenance The TMC--Converter is maintenance free. 4.1.1 Alignment (sensitivity of magnetic sonde) Basic status: -- TMC--Converter is installed. -- Magnetic compass is installed together with the magnetic sonde. -- Magnetic compass is connected to the TMC--Converter. -- Heading repeater is connected. -- Data format is adjusted (NMEA or Course bus) After applying the supply voltage(s) the heading repeater synchronizes at its 0 --position and turns after that to the true heading value. If the heading display from the heading receiver is differing from the heading from the magnetic compass, the screws of the magnetic sonde must be loosened and the magnetic sonde has to be turned within its mounting until both heading values correspond. Alignment: (see Fig. 8) At headings of North, East, South and West voltages have to be measured at the test--points TP11 and TO 12 and have to be aligned with a potentiometer to a value according to below mentioned table. Heading of magnetic compass Test -point Potentiometer voltage to be aligned 0 3 TP12 R155 4,3VDC 0,1VDC 180 3 TP12 R155 0,7VDC 0,1VDC 90 3 TP11 R155 4,3VDC 0,1VDC 270 3 TP11 R155 0,7VDC 0,1VDC The potentiometer R113 is pre--aligned by the company, but if there is a higher deviation at the 45 intermediate--values, than the heading value of the connected heading receiver has to be adapted with potentiometer R113. 12 3756.DOC010002 Edition: July 9, 2004
Compass TP12 TP11 R155 R113 Fig. 8: Alignment magnetic sonde TMC--Converter Edition: July 9, 2004 13 3756.DOC010002
4.1.2 Repair Except of a replacement of fuses for connected heading receivers no further repair works are possible. In case of a defect the TMC--Converter has to be replaced complete. The TMC--Converter has to be switched OFF from any supply voltage to replace a fuse. Only original spare parts are allowed to be used. 5 4 3 1 2 Fig. 9: Fuses of the TMC--Converter outputs Figure/Ref.no. Fuse Value Output Fig. 9/1 E2 1,0 A T, 250V Serial output at plug B24 Fig. 9/2 E1 1,0 A T, 250V Serial output at plug B23 Fig. 9/3 E11 0,25A T, 250V Step output at plug B9 Fig. 9/4 E10 0,25A T, 250V Step output at plug B8 Fig. 9/5 E9 0,25A T, 250V Step output at plug B7 14 3756.DOC010002 Edition: July 9, 2004