RT9629B. Triple-Channel Synchronous Rectified Buck MOSFET Driver. General Description. Features. Applications. Marking Information

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Transcription:

Triple-Channel Synchronous Rectified Buck MOSFET Driver General Description The is a high frequency, triple-channel synchronous rectified buck MOSFET driver specifically designed to drive six power N-MOSFETs. The part is promoted to pair with Richtek's multiphase buck PWM controller family for high-density power supply implementation. The output drivers of can efficiently switch power MOSFETs at frequency 300kHz typically. Operating in higher frequency should consider the thermal dissipation carefully. The device implements bootstrapping on the upper gate with only an external capacitor and a diode required. This reduces circuit complexity and allows the use of higher performance, cost effective N-MOSFETs. All drivers incorporate adaptive shoot-through protection to prevent upper and lower MOSFETs from conducting simultaneously and shorting the input supply. The has also detected the fault condition during initial start-up before the multi-phase PWM controller takes control. As a result, the input supply will latch into the shutdown state. The comes in a small footprint package with WQFN-24L 5x5 package. Features Drive Six N-MOSFETs for 3-Phase Buck PWM Control Shoot Through Protection Embedded Bootstrap Diode Support High Switching Frequency Fast Output Rising Time Tri-State PWM Input for Output Shutdown Small 24-Lead WQFN Package RoHS Compliant and Halogen Free Applications Core Voltage Supplies for Desktop, Motherboard CPU High Frequency Low Profile DC/DC Converters High Current Low Voltage DC/DC Converters Core Voltage Supplies for GFX Card Marking Information ZQW YMDNN ZQW : Product Number YMDNN : Date Code Simplified Application Circuit 2V VCCx V IN PHASE L V OUT PWM PWM PWM2 PWM2 PHASE2 L2 PWM3 PWM3 PHASE3 L3

Ordering Information Note : Richtek products are : Package Type QW : WQFN-24L 5x5 (W-Type) Lead Plating System Z : ECO (Ecological Element with Halogen Free and Pb free) RoHS compliant and compatible with the current requirements of IPC/JEDEC J-STD-020. Suitable for use in SnPb or Pb-free soldering processes. Pin Configurations UGATE3 BOOT3 NC PWM3 NC 2 3 4 5 6 PWM2 PHASE3 24 7 (TOP VIEW) LGATE3 VCC2 BOOT2 23 22 2 20 8 9 0 NC PWM POR BOOT UGATE UGATE2 25 9 2 8 7 6 5 4 3 PHASE2 LGATE2 VCC LGATE PHASE WQFN-24L 5x5 Function Pin Description Pin No. Pin Name Pin Function, 2, 9 2,, 20 UGATE3, UGATE, UGATE2 BOOT3, BOOT, BOOT2 High Side Gate Drive Outputs for Phase 3, Phase, and Phase 2. Connect this pin to the Gate of high side power MOSFET. Bootstrap Power Pins for Phase 3, Phase, and Phase 2. This pin powers the high side MOSFET driver. Connect this pin to the junction of the bootstrap capacitor and the cathode of the bootstrap diode. 3, 4, 23, 25 (Exposed Pad) Ground. The exposed pad must be soldered to a large PCB and connected to for maximum power dissipation. 4, 6, 8 NC No Internal Connection. 5, 7, 9 PWM3, PWM2, PWM 0 POR Power On Reset Signal. 3, 8, 24 5, 7, 22 PHASE, PHASE2, PHASE3 LGATE, LGATE2, LGATE3 6, 2 VCC, VCC2 PWM Signal Input. Connect this pin to the PWM output of the controller. Switch Nodes of High Side Driver, Driver 2, and Driver 3. Connect this pin to the high side MOSFET Source together with the low side MOSFET Drain and the inductor. Low Side Gate Drive Output for Phase, Phase 2, and Phase 3. This pin drives the Gate of low side MOSFET. Supply Input Pin. VCC supplies current for Channel and Channel 2 gate drivers. VCC2 supplies current for Channel 3 gate driver. 2

Function Block Diagram VCC VCC2 POR POR Bootstrap Control BOOT Internal VDD Shoot-Through Protection UGATE PWM Tri-State Detect Turn Off Detection PHASE VCC Shoot-Through Protection LGATE VCC Internal VDD Bootstrap Control Shoot-Through Protection BOOT2 UGATE2 PWM2 Tri-State Detect Turn Off Detection VCC PHASE2 Shoot-Through Protection LGATE2 VCC2 Internal VDD Bootstrap Control Shoot-Through Protection BOOT3 UGATE3 PWM3 Tri-State Detect Turn Off Detection VCC2 PHASE3 Shoot-Through Protection LGATE3 3

Operation POR (Power On Reset) POR block detects the voltage at VCC pin and VCC2 pin. When the VCC and VCC2 pin voltage is higher than POR rising threshold, POR pin output voltage (POR output) is high. POR output is low when VCC and VCC2 are not both higher than POR rising threshold. When the POR pin voltage is high, UGATEx and LGATEx can be controlled by PWMx pin voltage. With low POR pin voltage, both UGATEx and LGATEx will be pulled to low. Tri-State Detect When the POR block output voltage is high, UGATEx and LGATEx can be controlled by PWMx input. There are three PWMx input modes, which are high, low, and shutdown state. If PWMx input is within the shutdown window, both UGATEx and LGATEx output are low. When PWMx input is higher than its rising threshold, UGATEx is high and LGATEx is low. When PWMx input is lower than its falling threshold, UGATEx is low and LGATEx is high. Bootstrap Control Bootstrap control block controls the integrated bootstrap switch. When LGATEx is high (low side MOSFET is turned on), the bootstrap switch is turned on to charge the bootstrap capacitor connected to BOOTx pin. When LGATEx is low (low side MOSFET is turned off), the bootstrap switch is turned off to disconnect VCCx pin and BOOTx pin. Turn-Off Detection Turn-off detection block detects whether high side MOSFET is turned off by monitoring PHASEx pin voltage. To avoid shoot through between high side and low side MOSFETs, low side MOSFET can be turned on only after high side MOSFET is effectively turned off. Shoot-Through Protection : Shoot-through protection block implements the dead time when both high side and low side MOSFETs are turned off. With shoot-through protection block, high side and low side MOSFET are never turned on simultaneously. Thus, shoot through between high side and low side MOSFETs is prevented. 4

Absolute Maximum Ratings (Note ) Electrical Characteristics (V CCx = 2V, TA = 25 C unless otherwise specified) Supply Voltage, VCC, VCC2 --------------------------------------------------------------------- 0.3V to 5V BOOTx to PHASEx ---------------------------------------------------------------------------------- 0.3V to 5V PHASEx to DC-------------------------------------------------------------------------------------------------------- 0.3V to 30V < 00ns ------------------------------------------------------------------------------------------------- 0V to 35V LGATEx to DC-------------------------------------------------------------------------------------------------------- 0.3V to (VCC + 0.3V) < 00ns ------------------------------------------------------------------------------------------------- 2V to (VCC + 0.3V) UGATEx to DC-------------------------------------------------------------------------------------------------------- (V PHASE 0.3V) to (V BOOT + 0.3V) < 00ns ------------------------------------------------------------------------------------------------- (V PHASE 2V) to (V BOOT + 0.3V) PWMx to ---------------------------------------------------------------------------------------- 0.3V to 7V POR to ------------------------------------------------------------------------------------------- 0.3V to 5V Power Dissipation, P D @ T A = 25 C WQFN-24L 5x5 --------------------------------------------------------------------------------------- 2.778W Package Thermal Resistance (Note 2) WQFN-24L 5x5, θ JA ---------------------------------------------------------------------------------- 36 C/W WQFN-24L 5x5, θ JC --------------------------------------------------------------------------------- 6 C/W Lead Temperature (Soldering, 0 sec.) ---------------------------------------------------------- 260 C Junction Temperature -------------------------------------------------------------------------------- 50 C Storage Temperature Range ----------------------------------------------------------------------- 65 C to 50 C ESD Susceptibility (Note 3) HBM (Human Body Model) ------------------------------------------------------------------------- 2kV Recommended Operating Conditions (Note 4) Supply Voltage, VCC, VCC2 --------------------------------------------------------------------- 4.5V to 3.2V Input Voltage, (V IN + VCCx) ----------------------------------------------------------------------- < 35V Junction Temperature Range ----------------------------------------------------------------------- 40 C to 25 C Ambient Temperature Range ----------------------------------------------------------------------- 40 C to 85 C Parameter Symbol Test Conditions Min Typ Max Unit Power Supply Voltage V CC 4.5 -- 3.2 V Power Supply Current I VCC V BOOTx = 2V, PWMx Floating -- 250 -- A Power On Reset (POR) POR Rising Threshold V POR_r V CCx Rising -- 4 4.4 V POR Falling Threshold V POR_f V CCx Falling 3 3.5 -- V POR Pin High Voltage V POR_H -- 3.5 4 V POR Pin Low Voltage V POR_L -- -- 0.5 V 5

PWM Input Parameter Symbol Test Conditions Min Typ Max Unit Maximum Input Current I PWM V PWMx = 0V or 5V -- 60 -- A PWMx Floating Voltage V PWM_fl PWMx = Open --.8 -- V PWMx Rising Threshold V PWM_rth 2.3 2.8 3.2 V PWMx Falling Threshold V PWM_fth 0.7..4 V Timing UGATEx Rising Time t UGATEr 3nF load -- 25 -- ns UGATEx Falling Time t UGATEf 3nF load -- 2 -- ns LGATEx Rising Time t LGATEr 3nF load -- 24 -- ns LGATEx Falling Time t LGATEf 3nF load -- 0 -- ns Propagation Delay Output t UGATEpgh V BOOTx V PHASEx = 2V -- 60 -- t UGATEpdl See Timing Diagram -- 22 -- t LGATEpdh -- 30 -- See Timing Diagram t LGATEpdl -- 8 -- UGATEx Drive Source R UGATEsr V BOOT V PHASE = 2V, I Source = 00mA --.7 -- UGATEx Drive Sink R UGATEsk V BOOT V PHASE = 2V, I Sink = 00mA --.4 -- LGATEx Drive Source R LGATEsr I Source = 00mA --.6 -- LGATEx Drive Sink R LGATEsk I Sink = 00mA --. -- Note. Stresses beyond those listed Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability. Note 2. θ JA is measured at T A = 25 C on a high effective thermal conductivity four-layer test board per JEDEC 5-7. θjc is measured at the exposed pad of the package. Note 3. Devices are ESD sensitive. Handling precaution is recommended. Note 4. The device is not guaranteed to function outside its operating conditions. ns ns 6

Typical Application Circuit 2V R VCC 2.2 PWM PWM2 6 2 C VCC µf 0 9 7 R BOOT VCC BOOT VCC2 POR PWM PWM2 2 UGATE 3 PHASE 5 LGATE R BOOT2 BOOT2 20 9 UGATE2 PHASE2 8 C BOOT µf R UG 2.2 Q UG L R LG R PH 0 2.2 Q LG C PH 3.3nF C BOOT2 µf R UG2 2.2 Q UG2 V IN V IN C 2V IN 270µF x 3 L2 V OUT C OUT 820µF x 6 PWM3 5 3, 4, 23, 25 (Exposed Pad) PWM3 7 LGATE2 R BOOT3 BOOT3 2 UGATE3 PHASE3 24 R LG2 R PH2 0 2.2 Q LG2 C PH2 3.3nF C BOOT3 µf R UG3 V IN 2.2 Q UG3 L3 22 LGATE3 R LG3 R PH3 0 2.2 Q LG3 C PH3 3.3nF Timing Diagram PWMx t LGATEpdl LGATEx 90%.5V t UGATEpdl.5V UGATEx 90%.5V.5V t UGATEpdh t LGATEpdh 7

Typical Operating Characteristics PWM Rising Edge PWM Falling Edge PWM (0V/Div) PWM (0V/Div) UGATE (20V/Div) UGATE (20V/Div) LGATE (0V/Div) LGATE (0V/Div) PHASE (0V/Div) PHASE (0V/Div) Time (20ns/Div) Time (20ns/Div) Dead Time Dead Time UGATE UGATE PHASE PHASE (5V/Div) LGATE (5V/Div) LGATE Full Load Full Load Time (20ns/Div) Time (20ns/Div) Dead Time Dead Time UGATE UGATE PHASE PHASE (5V/Div) LGATE (5V/Div) LGATE No Load No Load Time (20ns/Div) Time (20ns/Div) 8

Short Pulse UGATE LGATE PHASE (5V/Div) Time (20ns/Div) UGATE PHASE No Load 9

Application Information The is a high frequency, triple-channel synchronous rectified. MOSFET driver containing Richtek's advanced MOSFET driver technologies. The is designed to be able to adapt from normal MOSFET driving applications to high performance CPU VR driving capabilities. Supply Voltage and Power On Reset The can be utilized under both V CCx = 5V or V CCx = 2V applications which may happen in different fields of electronics application circuits. In terms of efficiency, higher V CCx equals higher driving voltage of UGATEx/LGATEx which may result in higher switching loss and lower conduction loss of power MOSFETs. The choice of V CCx = 2V or V CCx = 5V can be a tradeoff to optimize system efficiency. And VCC pin must be directly connected to VCC2 pin. The controls both high side and low side N- MOSFETs of three half-bridge power according to three external input PWMx control signals. It has Power On Reset (POR) function which held UGATEx and LGATEx low before the VCCx voltage rises to higher than rising threshold voltage. When V CC and V CC2 exceed the POR threshold voltage, the voltage at the POR pin will be pulled high. Tri-state PWM Input After the initialization, the PWMx signal takes the control. The rising PWMx signal first forces the LGATEx signal to turn low then UGATEx signal is allowed to go high just after a non-overlapping time to avoid shoot through current. The falling of PWMx signal first forces UGATEx to go low. When UGATEx and PHASEx signal reach a predetermined low level, LGATEx signal is allowed to turn high. The PWMx signal is acted as High if the signal is above the rising threshold and acted as Low if the signal is below the falling threshold. When PWM signal level enters and remains within the shutdown window, the output drivers are disabled and both MOSFET gates are pulled and held low. If the PWMx signal is left floating, the pin will be kept around.8v by the internal divider and provide the PWMx controller with a recognizable level. Bootstrap Power Switch The builds in an internal bootstrap power switch to replace external bootstrap diode, and this can facilitate PCB design and reduce total BOM cost of the system. Hence, no external bootstrap diode is required in real applications. Non-overlap Control To prevent the overlap of the gate drivers during the UGATEx pull low and the LGATEx pull high, the non-overlap circuit monitors the voltages at the PHASEx node and high side gate drive (UGATEx PHASEx). When the PWMx input signal goes low, UGATEx begins to pull low (after propagation delay). Before LGATEx is pulled high, the non-overlap protection circuit ensures that the monitored voltages have gone below.v. Once the monitored voltages fall below.v, LGATEx begins to turn high. By waiting for the voltages of the PHASEx pin and high side gate driver to fall below.v, the non-overlap protection circuit ensures that UGATEx is low before LGATEx pulls high. Also to prevent the overlap of the gate drivers during LGATEx pull low and UGATEx pull high, the non-overlap circuit monitors the LGATEx voltage. When LGATEx goes below.v, UGATEx goes high after propagation delay. Driving Power MOSFETs The DC input impedance of the power MOSFET is extremely high. When V gs or V gs2 is at 2V or 5V, the gate draws the current only for few nano-amperes. Thus once the gate has been driven up to ON level, the current could be negligible. However, the capacitance at the gate to source terminal should be considered. It requires relatively large currents to drive the gate up and down 2V (or 5V) rapidly. It is also required to switch drain current on and off with the required speed. The required gate drive currents are calculated as follows. 0

V IN d s Cgd Cgs Igd Igs Ig Ig2 Igd2 g g2 Igs2 V g V PHASEx +2V V PHASEx Cgd2 d2 Cgs2 s2 L D2 V OUT Before driving the gate of the high side MOSFET up to 2V, the low side MOSFET has to be off; and the high side MOSFET will be turned off before the low side is turned on. From Figure, the body diode D 2 will be turned on before high side MOSFETs turn on. dv 2 I gd = C gd = C gd (3) dt tr Before the low side MOSFET is turned on, the C gd2 have been charged to V IN. Thus, as C gd2 reverses its polarity and g 2 is charged up to 2V, the required current is dv VIN 2 Igd2 Cgd2 C gd2 (4) dt t r2 Figure. Equivalent Circuit and Waveforms (V CC = 2V) In Figure, the current I g and I g2 are required to move the gate up to 2V. The operation consists of charging C gd, C gd2, C gs and C gs2. C gs and C gs2 are the capacitors from gate to source of the high side and the low side power MOSFETs, respectively. In general data sheets, the C gs and C gs2 are referred as C iss which are the input capacitors. C gd and C gd2 are the capacitors from gate to drain of the high side and the low side power MOSFETs, respectively and referred to the data sheets as C rss the reverse transfer capacitance. For example, t r and t r2 are the rising time of the high side and the low side power MOSFETs respectively, the required current I gs and I gs2, are shown as below : dvg Cgs x 2 Igs Cgs () dt t I gs2 C V g2 gs 2V r dvg2 Cgs x 2 dt t r2 t t (2) It is helpful to calculate these currents in a typical case. Assume a synchronous rectified Buck converter, input voltage V IN = 2V, V gs = 2V, V gs2 = 2V.The high side MOSFET is PHB83N03LT whose C iss = 660pF, C rss = 380pF, and t r = 4ns. The low side MOSFET is PHB95N03LT whose C iss = 2200pF, C rss = 500pF and t r = 30ns, from the equation () and (2) we can obtain I I gs gs2 from equation. (3) and (4) the total current required from the gate driving source can be calculated as following equations. g gs gd g2 gs2 gd2-2 660 x 0 x 2.428 (A) -9 4 x 0-2 2200 x 0 x 2 0.88 (A) -9 30 x 0-2 380 x 0 x 2 Igd 0.326 (A) -9 4 x 0-2 500 x 0 x 2+2 Igd2-9 30 x 0 I I I.428 0.326.754 (A) (9) I I I 0.88 0.4.28 (A) (0) By a similar calculation, we can also get the sink current required from the turned off MOSFET. 0.4 (A) (5) (6) (7) (8)

Select the Bootstrap Capacitor Figure 2 shows part of the bootstrap circuit of the. The V CB (the voltage difference between BOOTx and PHASEx on ) provides a voltage to the gate of the high side power MOSFET. This supply needs to be ensured that the MOSFET can be driven. For this, the capacitance C BOOT has to be selected properly. It is determined by the following constraints. BOOTx V IN 2V 0 POR PWMx µf C BOOT µf BOOTx VCCx UGATEx POR PHASEx PWNx LGATEx 2N7002 C L 3nF C U 3nF 2V 2N7002 20 C + UGATEx BOOT V CB PHASEx - V CCx LGATEx Figure 2. Part of Bootstrap Circuit of In practice, a low value capacitor C BOOT will lead to the over charging that could damage the IC. Therefore, to minimize the risk of overcharging and to reduce the ripple on V CB, the bootstrap capacitor should not be smaller than 0.μF, and the larger the better. In general design, using μf can provide better performance. At least one low-esr capacitor should be used to provide good local de-coupling. It is recommended to adopt a ceramic or tantalum capacitor. Power Dissipation To prevent driving the IC beyond the maximum recommended operating junction temperature of 25 C, it is necessary to calculate the power dissipation appropriately. This dissipation is a function of switching frequency and total gate charge of the selected MOSFET. Figure 3 shows the power dissipation test circuit. C L and C U are the UGATEx and LGATEx load capacitors, respectively. The bootstrap capacitor value is μf. Figure 3. Power Dissipation Test Circuit Figure 4 shows the power dissipation of the as a function of frequency and load capacitance when V CC = 2V. The value of C U and C L are the same and the frequency is varied from 00kHz to MHz. Power Dissipation vs. Frequency Power Dissipation (mw) 000 900 800 CU = CL = 3nF 700 600 500 CU = CL = 2nF 400 300 200 CU = CL = nf 00 VCC = 2V 0 0 200 400 600 800 000 Frequency (khz) Figure 4. Power Dissipation vs. Frequency The operating junction temperature can be calculated from the power dissipation curves (Figure 4). Assume V CCx = 2V, operating frequency is 200kHz and C U = C L = nf which emulate the input capacitances of the high side and low side power MOSFETs. From Figure 4, the power dissipation is 00mW. Thus, for example, with the SOP- 8 package, the package thermal resistance θ JA is 20 C/ W. The operating junction temperature is then calculated as : T J = (20 C/W x 00mW) + 25 C = 37 C () where the ambient temperature is 25 C. 2

Thermal Considerations For continuous operation, do not exceed absolute maximum junction temperature. The maximum power dissipation depends on the thermal resistance of the IC package, PCB layout, rate of surrounding airflow, and difference between junction and ambient temperature. The maximum power dissipation can be calculated by the following formula : P D(MAX) = (T J(MAX) T A ) / θ JA where T J(MAX) is the maximum junction temperature, T A is the ambient temperature, and θ JA is the junction to ambient thermal resistance. For recommended operating condition specifications of the, the maximum junction temperature is 25 C. The junction to ambient thermal resistance, θ JA, is layout dependent. For WQFN-24L 5x5 package, the thermal resistance, θ JA, is 36 C/W on a standard JEDEC 5-7 four-layer thermal test board. The maximum power dissipation at T A = 25 C can be calculated by the following formula : P D(MAX) = (25 C 25 C) / (36 C/W) = 2.778W for WQFN-24L 5x5 package The maximum power dissipation depends on the operating ambient temperature for fixed T J(MAX) and thermal resistance, θ JA. The derating curve in Figure 5 allows the designer to see the effect of rising ambient temperature on the maximum power dissipation. Maximum Power Dissipation (W) 3.0 2.5 2.0.5.0 0.5 0.0 Four-Layer PCB 0 25 50 75 00 25 Ambient Temperature ( C) Layout Consideration Figure 6 shows the schematic circuit of a synchronous buck converter to implement the. The converter operates from 5V to 2V of input Voltage. For the PCB layout, it should be very careful. The power circuit section is the most critical one. If not configured properly, it will generate a large amount of EMI. The location of Q UGx, Q LGx, Lx should be very close. Next, the trace from UGATEx, and LGATEx should also be short to decrease the noise of the driver output signals. PHASEx signals from the junction of the power MOSFET, carrying the large gate drive current pulses, should be as heavy as the gate drive trace. The bypass capacitor C VCC should be connected to directly. Furthermore, the bootstrap capacitors (C BOOTx ) should always be placed as close to the pins of the IC as possible. V IN 2V V OUT + LIN C OUT + C IN Q UGx Lx Q LGx C IN2 CBOOTx BOOTx UGATEx PHASEx PHB83N03LT PHB95N03LT LGATEx VCCx PWMx Figure 6. Synchronous Buck Converter Circuit 2V R VCC C VCC PWMx Figure 5. Derating Curve of Maximum Power Dissipation 3

Outline Dimension D D2 SEE DETAIL A L E E2 2 2 A A A3 e b DETAIL A Pin # ID and Tie Bar Mark Options Note : The configuration of the Pin # identifier is optional, but must be located within the zone indicated. Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 0.700 0.800 0.028 0.03 A 0.000 0.050 0.000 0.002 A3 0.75 0.250 0.007 0.00 b 0.250 0.350 0.00 0.04 D 4.950 5.050 0.95 0.99 D2 3.00 3.400 0.22 0.34 E 4.950 5.050 0.95 0.99 E2 3.00 3.400 0.22 0.34 e 0.650 0.026 L 0.350 0.450 0.04 0.08 W-Type 24L QFN 5x5 Package Richtek Technology Corporation 4F, No. 8, Tai Yuen st Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. 4