OSS series Automatic Transfer Switches OSung Electric Machinery CO., LTD.
Outstanding technology captivates the world! Superior Quality satisfies our customers! Contents Company History 3 OSS T, TB Type (60~400A) 4 Information to Order ( Features ( Specification ( Outline Dimension ( Wiring Diagram ( OSS TN, TBN Type (60~600A) 7 Information to Order ( Features ( External View ( Application and Selection ( Specification ( Outline Dimension ( Wiring Diagram ( OSS PC Type (800~6300A) 12 Information to Order ( Features ( Specification ( Outline Dimension ( Wiring Diagram ( ATS Controller 21 Specification & Function ( Wiring Diagram ( ACD21, ACSD, ACD Technical Details ( ) 24 Safety Manual ( ) 26 2 I Automatic Transfer Switches
Company History Dec. 1986. Established Osung Industrial Oct. 1987. Become member of Korea Electrical Manufacturers Association.(KOEMA) Aug. 1989. Incorporated as OSung Electric Machinery Co., LTD. Feb. 1990. Awarded honor of KOEMA for products development. Mar. 1990. Nominated as Technology Intensive Enterprises by the Ministry of commerce & Industry. Jan. 1993. Authenticated of Quality product for Automatic Transfer Switch by the Office of Industrial Advancement Administration. Nov. 1993. Awarded the Presidential Prize at contest for Quality Control. Nov. 1995. Awarded Certificate of Quality system by Korean Standards Association Quality Assurance. (KSA9001:1998, ISO9002:1994) Feb. 1999. Awarded Certificate of Quality system by Korea Management Association Quality Assurance. (KSA9001:1998, ISO9001:1994) Apr. 1999. ASTA certified for 2000A, 50kA Air Circuit Breaker. Feb. 2000. ASTA certified for 1600A. 3200A & 5000A 65kA Air Circuit Breaker. May. 2000. Certified by Taiwan Power Corporation. (TPC) May. 2003. CE Marked for 200A ATS by TUV. Aug. 2006. CB Test Certified by KTL for ACB with electronic overcurrent protection. Nov. 2006. CE Marked for 630A~1600A ACB by TUV. Dec. 2007. Certified by Chinese Compulsory Certification (CCC) for ACB for 630~1600A ACB Feb. 2008. Certified by Chinese Compulsory Certification (CCC) for ACB for 2000A~3200A ACB Apr. 2009. Low pressure air circuit breaker (SB620~632 3Ps, 4Ps 600V 65 kas) CE mark acquisition Apr. 2009. NET (New Excellent Technology) certification : Automatic Transfer Circuit Breaker Automatic Transfer Switches I3
OSS T, TB Type ATS(60~400A) Information to Order OSS 6 P A B C D A 06 60A Rated Current 1 100A 2 200A 4 400A B Type T : TType TB : TBType C Number of Poles 2 : 2P 3 : 3P 4 : 4P D Operating Voltage A1 : AC 110V A2 : AC 220V D1 : DC 110V D2 : DC 125V Features Certain operation by latching mechanism High current capability with low operating current Excellent open and close performance Compact and light weight. Suitable for emergency power supply facilities. Specification TYPE 606T, 606TB 61T, 61TB 62T, 62TB 64T, 64TB Rated Operational Voltage Ue AC 600V, DC 125V Rated Current Ie 60A, 100A 200A 400A Neutral Phase Current 60A, 100A 200A 400A Kind of Throw Double Throw Connection Front( T), Back( TB) Number of poles 2P 3P 4P 2P 3P 4P 2P 3P 4P Weight 14kg 16kg 18kg 16kg 19kg 22kg 16kg 19kg 22kg Rated ShortTime Withstand Current (1sec) Icw 5kA 10kA 12kA ShortCircuit Making Capacity Switching Capacity Switching Frequency Operating Current Operating Time Number of Operating Cycles DC 110V ~125V AC 100V ~110V AC 200V ~ 240V Change over time Opening time Without Current With Current Icm 7.65kA 17kA 24kA AC 33B (6Ie making / 6Ie breaking cos = 0.5 ) DC 31B (1.5Ie making / 1.5Ie breaking L/R = 1ms ) 60 times per an hour 14A 14A 7A/14A 7A/14A 3.5A/7A 3.5A/7A 80 ms 60 ms 10,000 5,000 14A 7A/14A 3.5A/7A Cautions 1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. If the control sources are supplied to A side and B side at the same time, the switching coil can be damaged. 3. Control Relay should be selected considering sufficient contact capacity to withstand against more than control current. 1. 2. 3. 4 I Automatic Transfer Switches
OSS T, TB Type ATS(60~400A) Outline Dimension OSS T Type Operating circuit terminal Manual handle inlet A Power source side main circuit terminal A Load side main circuit terminal B Power source side main circuit terminal B Change over indicator OSS TB Type PANEL CUT Automatic Transfer Switches I 5
OSS T, TB Type ATS(60~400A) Wiring Diagram AC 110V, AC 220V DC 110V, DC 125V Standard Typical Operating Circuit Using a changeover switch Using a timer AC Operating and Control Wiring Diagram DC Operating and Control 6 I Automatic Transfer Switches
OSS TN, TBN Type ATS(60~600A) Information to Order A Rated Current 06 1 60A 100A 2 200A 4 400A 6 600A B Type TN : TNType TBN : TBNType C Number of Poles 2 : 2P 3 : 3P 4 : 4P OSS 6 P A B C D D Operating Voltage A1 : AC 110V A2 : AC 220V D1 : DC 110V D2 : DC 125V Features Off position stop method In case with the uninterrupted power system, it is recommended to stop at the OFF position set by tripping mechanism for the stable power. Instantaneous transfer without stop can be also performed by operating signal. A Off B, B Off A, and A Off A, B Off B And also, instantaneous transfer can be performed by operating signal. OneCoil Application Onecoil is employed for the transfer to normal power source and emergency power source. Compact & Lightweight Design Compact & lightweight design makes the minimized mounting space and convenient installation. Excellent Breaking Capacity Designed for suffciently large chamber to extinguish the arc when transferred. Arcextinguishing area is designed for convenient inspection and maintenance. Protection against the remaining power source Time delay to transfer is available so that the remaining power can not be induced to the main power to protect the load. Construction for Safety For safe operation, molded construction is employed on breaking parts. And also, latching indicator is prepared to indicate the operating condition. A Off B, B Off A, and A Off A, B Off B A B B A External View Earthing Terminal Manual Operating Shaft (AntiClockwise) Circuit Diagram Name Plate Trip Button Selective Button for B PowerClosing On/Off Indicator Circuit Terminal for A Power Contacts ArcExtinguishing Chamber Aux Switch Circuit Terminal for B Power Control Circuit Terminal Block Main Circuit Terminal for Load Amateur for Closing Coil Automatic Transfer Switches I 7
OSS TN, TBN Type ATS(60~600A) Application and Selection Applicable Standards IEC 6094761 JEM 1038 UL 1008 KSC 4504 KSC 0703 Control Order It is recommended to give more than 0.5 sec for operation, though transfer time is completed within 0.3 sec. Interlock Interlocking is required for control circuit so that control order should not suppy to both A power source side and B power source side simultaneously. For TN type ATS, Sequence setting is required so that closing or tripping order should not supply in the same direction. Control Circuit ATS is designed so that operation current should be off by internal switch after completion of operation. If operation current is off with auxiliary switch of the unit, it may cause a malfunction. IEC 6094761 JEM 1038 UL 1008 KSC 4504 KSC 0703 Specification Operating Current Operating Time Number of Operating Cycles TYPE Rated Operational Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of poles Weight Rated ShortTime Withstand Current (1sec) ShortCircuit Making Capacity Switching Capacity Switching Frequency Ue Ie Icw Icm DC 110V ~ 125V AC 100V ~ 110V AC 200V ~ 240V Trip Coil Current Making A POWER Breaking Making B POWER Breaking Without Current With Current 606TN, TBN 61TN, TBN 62TN, TBN 64TN, TBN 66TN, TBN AC 600V, DC 125V 60A, 100A 60A, 100A 200A 200A 400A, 600A 400A, 600A Double Throw Front( TN), Back( TBN) 2P 3P 4P 2P 3P 4P 2P 3P 4P 7kg 8kg 9kg 9kg 10kg 12kg 16kg 19kg 22kg 5kA 10kA 12kA 7.65kA 17kA 24kA AC 33B (6Ie making / 6Ie breaking cos = 0.5 ) DC 31B (1.5Ie making / 1.5Ie breaking L/R = 1ms ) 60Time / Hour 6A 6A 3A/6A 3A/6A 1.5A/3A 1.5A/3A DC 110V = 2.5A, AC 110A = 2.5A, AC 220V = 1.5A 55 ms 55 ms 20 ms 20 ms 80 ms 80 ms 20 ms 20 ms 10,000 5,000 7A 3.5A/7A 2A/3.5A 60 ms 25 ms 90 ms 25 ms Cautions 1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 3. Control Relay should be selected considering sufficient contact capacity to withstand against more than control current. 1. 2. 3. 8 I Automatic Transfer Switches
OSS TN, TBN Type ATS(60~600A) Outline Dimension 60A, 100A 606TN, 61TN 200A 62TN 400A, 600A 64 TN, 66TN * Arc space for main circuit 30mm for AC 220V 60mm for AC 660V Automatic Transfer Switches I 9
OSS TN, TBN Type ATS(60~600A) Outline Dimension 606TBN~66TBN * Arc space for main circuit 30mm for AC 220V 60mm for AC 600V PANEL CUTTING TERMINAL THICKNESS 10 I Automatic Transfer Switches
OSS TN, TBN Type ATS(60~600A) Wiring Diagram Typical Operating Circuit Standard Using a changeover switch Using a timer Using a condensor tripping device Automatic Transfer Switches I 11
OSS PC Type ATS(800~6,300A) Information to Order OSS 6 P A B C D E A Rated Current 08 10 12 16 20 25 32 40 50 63 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A B Type PC : Standard C Number of Poles 3 : 3P 4 : 4P D Operating Voltage A1 : AC 110V A2 : AC 220V D1 : DC 110V D2 : DC 125V E Mounting System F:Fixed D : Draw out Features One coil mechanism One coil mechanism is applied. Transfer indicator provided Transfer indicator is fitted to indicate the transfer status. Easier busbar arrangement If the ATS is installed with the ACB in switchgear, Busbars can be easily arranged. Fixed type & Drawout type available Fixed type and Drawout type are available for customer's convenient applicaion. Quick replacement of ATS If malfunction occurs, drawout type of ATS can be changed within 5 minutes. Perfect transfer mechanism By spring transfer mechanism, ATS can be completely and perfectly transferred. There will be NO unattached position in any case. Sufficient current capacity Sufficient current carrying contacts are designed to withstand against over current. Minimized opening & Closing impact Opening and closing impact is minimized. 12 I Automatic Transfer Switches
OSS PC Type ATS(800~6,300A) Specification Rated Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of Poles Weight Operating Current Operating Time Cautions TYPE 608PC 610PC 612PC 616PC 620PC Fixed Drawout Ue Rated ShortTime Withstand Current (1sec) Icw ShortCircuit Making Capacity Switching Capacity Switching Frequency Number of Operating Cycles DC 110V ~ 125V AC 100V ~ 110V AC 200V ~ 240V Change over time Opening time Without Current Ie Icm 3P 55kg 80kg 800A 800A 25kA 52.5kA 4P 65kg 95kg 3P 55kg 80kg 1000A 1000A 25kA 52.5kA 4P 65kg 95kg AC 600V, DC 125V 1250A 1250A Double Throw Back 3P 4P 60kg 70kg 90kg 105kg 30kA 63kA 1600A 1600A 3P 4P 65kg 75kg 95kg 110kg 35kA 73.5kA With Current 1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 1. 2. 2000A 2000A 3P 4P 90kg 110kg 110kg 140kg 40kA 84kA AC 33B (6 Ie making / 6 Ie breaking cos = 0.5 ) DC 31B (1.5 Ie making / 1.5 Ie breaking L/R = 1ms ) 60Time / Hour 20Time / Hour 10Time / Hour 45A 23A/45A 15A/30A 50A 25A/50A 20A/40A 65A 33A/65A 25A/50A 120 ms 90 ms TYPE 625PC 632PC 640PC 650PC 663PC Rated Voltage Ue Rated Current Ie Neutral Phase Current Kind of Throw Connection Number of Poles Fixed Weight Drawout Rated ShortTime Withstand Current (1sec) Icw ShortCircuit Making Capacity Switching Capacity Switching Frequency Operating Current Operating Time Number of Operating Cycles Cautions Icm 3P 90kg 110kg 2500A 2500A 50kA 105kA 4P 110kg 140kg 3P 100kg 125kg 3200A 3200A 50kA 105kA 4P 120kg 155kg AC 600V, DC 125V 4000A 5000A 4000A 5000A Double Throw Back 3P 180kg 220kg 4P 220kg 275kg 3P 185kg 245kg 4P 230kg 305kg 65kA 143kA 65kA 143kA AC 33B (6 Ie making / 6 Ie breaking cos = 0.5 ) DC 31B (1.5 Ie making / 1.5 Ie breaking L/R = 1ms ) 10Time / Hour DC 110V ~ 125V AC 100V ~ 110V AC 200V ~ 240V Change over time Opening time Without Current With Current 65A 33A/65A 25A/50A 120 ms 90 ms 80A 40A/80A 33A/65A 1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 1. 2. 6300A 6300A 3P 4P 200kg 250kg 245kg 305kg 65kA 143kA Automatic Transfer Switches I 13
OSS PC Type ATS(800~6,300A) Outline Dimension 800~1600A Fixed unit : mm OSS608~610PC OSS612PC OSS616PC 14 I Automatic Transfer Switches
OSS PC Type ATS(800~6,300A) Outline Dimension 2000~3200A Fixed unit : mm OSS620~625PC OSS632PC Automatic Transfer Switches I 15
OSS PC Type ATS(800~6,300A) Outline Dimension 4000~6300A Fixed unit : mm OSS640PC OSS650~663PC Panel cutting (Fixing hole) 16 I Automatic Transfer Switches
OSS PC Type ATS(800~6,300A) Outline Dimension 800~1600A Draw Out unit : mm OSS608~610PC OSS612PC OSS616PC Automatic Transfer Switches I 17
OSS PC Type ATS(800~6,300A) Outline Dimension 2000~3200A Draw Out unit : mm OSS620~625PC OSS632PC 18 I Automatic Transfer Switches
OSS PC Type ATS(800~6,300A) Outline Dimension 4000~6300A Draw Out unit : mm OSS640PC OSS650~663PC Automatic Transfer Switches I 19
OSS PC Type ATS(800~6,300A) Wiring Diagram AC 110V, AC 220V DC 110V, DC 125V Standard Typical Operating Circuit Using a changeover switch Using a timer Wiring Diagram AC Operating and Control DC Operating and Control Caution : More than 2.5mm 2 power cable used for less than 1,600A ATS. More than 4.0mm 2 power cable used for more than 2,000A ATS. 20 I Automatic Transfer Switches
ATS Controller ACD21 / ACSD External View Bpower source indicating LED for Emergency Apower source indicating LED for Utility ATS Apower transfer status indicating LED SYC(Inphase Monitor) indicating LED Selection switch of Apower source Selection switch of Bpower source ATS Bpower transfer status indicating LED Selection switch of automatic or manual Specification Rated operating voltage : 220VAC Frequency : 50 / 60Hz Contacts capacity for ATS control : AC250V, 10A (Noload contacts) Contacts capacity for Abnormal power source : AC250V, 10A (Noload contacts) Basic Function Automatic or manual ATS control Indicating lights for Apower (Utility), Bpower (Emergency) and ATS transfer status Power source : Apower (Green LED), Bpower (Red LED) (Displayed when voltage is above 85%) Transfer status : Apower (Green LED), Bpower (Red LED) Manual operation buttons For Apower(Utility) : Green For Bpower(Emergency) : Red Note : Builtin LED is on for selective button Setting for automatic transfer time Time setting at rear side to avoid unnecessary setting change Variable time settings (0~30sec) While timer is working, indicating lamp for transferable ATS is flickering Detection for open phase of Utility power source (For 3 4W, 220/380VAC only) Detecting the power failure, low voltage and abnormal condition of Utility source, the ACD sends the engine starting signal to the Generator. Inphase Monitor On & Off of InPhase Monitor can be selected by selection switch Option When InPhase Monitor is selected, Transfer is made manually or automatically when synchronized. When Inphase Monitor is not selected, synchronizing indication lamp is not on. When synchronized, Yellow LED is flickered. When synchronized more than 3 cycles, Tranfer will be made. Under the manual mode, when the selection button is selected for Utility or Generator, Built in LED will be flickering until synchronized. Ordering Information ACD21 (ATS control device) : Basic Function ACSD (ATS control synchronizing device) : Builtin Inphase Monitor Option Automatic Transfer Switches I 21
ATS Controller ACD21 / ACSD Wiring Diagram 3 4W 380/220V 3 4W 220/127V 3 3W 220V OSS T, TB Type OSS TN, TBN Type OSS PC Type Outline Dimension 22 I Automatic Transfer Switches
ATS Controller ACD Controller Specification Rated operating voltage : 220VAC Frequency : 50 / 60Hz Contacts capacity for ATS control : AC250V, 10A (Noload contacts) Contacts capacity for Abnormal power source : AC250V, 10A (Noload contacts) Fitment : Front Type Basic Function Automatic or manual ATS control Builtin indicator for Apower (Utility), Bpower (Emergency) and ATS transfer status Power source : Apower (Green LED), Bpower (Red LED) (Displayed when voltage is above 85%) Transfer status : Apower (Green LED), Bpower (Red LED) Manual operation buttons For Apower(Utility) : Green For Bpower(Emergency) : Red Note : Builtin LED is on for selective button Setting for automatic transfer time Transferring time setting is available at rear side to avoid unnecessary touch. Variable time settings (0~30sec) While timer is working, indicating lamp for transferable ATS is flickering Detection for open phase of Utility power source (For 3 4W, 220/380VAC only) Monitering for power failure, and low voltage of A power and B power. Wiring Diagram OSS PC Type OSS TN, TBN Type OSS T, TB Type PANEL CUTTING : W157 H131 (unit:mm) Automatic Transfer Switches I 23
Technical Details Standard Operating Conditions Ambient Temperature: 5 C~+40 C(but, the average temperature for 24 hours shall be lower than +35 C) Altitude: Below 2000m Environmental conditions Relative humidity shall be less than 85% at max. temp. +40 C, less than 90% at 20 C It shall not be allowed to use or store within the area of petrochemicals, ammonia, and corrosive gas. Storage Temp.: 20 C~+60 C(but, the average temperature for 24 hours shall be lower than +35 C) Applicable current by the temperature Under the environment with over than 40, please note the rating current as follow. Rated current Ambient temperature Note) IEC 609471 Standard is applied to the data for 40 C. Bolt tightening torque(for nut) Selection of TR Capacity TR capacity should be selected more than the value calculated by the following formula. Operation Voltage x Operation Current x 0.5 = ( )VA e.g.) Operation Voltage AC 220V, Operation Current 4A 220 x 4 x 0.5 = 440VA, TR capacity of more than 440 VA is recommended. Selection of Control Relay The capacity of UVR, Operating Relay and Timer contactor should be higher than ATS operating current. Note : If the control power source is not stable, it is recommended to use Automatic Voltage Regulator. 24 I Automatic Transfer Switches
Automatic Transfer Switches I 25
Safety Manual Safety Notice This safety manual describes major informations for safe operation. Before handling this machinery, please be acquainted thoroughly with this manual. product handling, safety information and all other precautions before installation or maintenance. Emergency situation, which may cause death or serious disaster if there is mistake. A potentially problematic situation, which may cause slight personal injury and/or damage. These safety notices are devided as "Danger" and "Caution" according to the hazard level. Transportation Precaution Do not enter the area under the Automatic Transfer Switches (ATS) when it is lifted or suspended using a lifter or chain block. The ATS may suddenly drop. The ATS is heavy. Entering such an area may cause serious injury. Installation Precautions Installation should be performed by qualified persons. Prior to commencing any installation, open the upstream circuit breaker to isolate all power/voltage sources. Otherwise, electric shock may occur. Tighten terminal screws securely according to the specified torque. Otherwise, a fire may occur. Fix the Drawout type ATS firmly on a flat level using mounting screws. Otherwise, drawout operation may cause the ATS to fall. Avoid blocking of ATS's arc gas vents to ensure the adequate arc space. Blocking of the arc gas vents could result in failure of ATS. Do not place the ATS in such area of high temperature, high humidity, dusty air, corrosive gas, strong vibration and shock or other unsual conditions. Installation in such areas could cause a fire or malfunction. Be careful to prevent foreign material of debris, concrete powder, iron powder, etc and rainwater from entering into the ATS. These materials inside the ATS could cause a fire or malfunction. For 4 pole ATS, connect the neutral wire of 3phase, 4wire cable to Nphase (on the right side). 26 I Automatic Transfer Switches
Operation Precautions Do not touch the live terminal parts. Otherwise, electric shock may occur. Do not leave the ATS in the drawout position. The ATS is heavy. Dropping the ATS could cause serious injury. The cable size of control power should be selected considering operation current. Otherwise, a fire could occur. ATS should be operated by manual handle only under noload condition. Operation by manual handle is strictly prohibited except emergency case. Otherwise, damage to the ATS may occur. Maintenance and Inspection Precautions Maintenance, inspection or components replacement should be performed by qualified persons. Prior to commencing any work, open the upstream circuit breaker to isolate all power/voltage sources. Otherwise, electric shock may occur. Prior to commencing internal inspection for ATS, Be sure that main circuit and control source of ATS should be off. Otherwise, fingers or tools could be pinched in the internal mechanism, causing injury. Retighten the terminal screws periodically according to the specified torque. Otherwise, a fire may occur. Retighten the arcing contact mounting screws periodically according to the specified torque. Otherwise, a fire or malfunction may occur. Be sure to reinstall the arc chute if removed. Failure to do so or incorrect installation may result in a fire or cause of burns. Do not touch the live parts or structural parts close to live parts immediately after stop of power supply to ATS. Otherwise, remaining heat may cause burns. Do not approach near the arc gas vent of arc chute while ATS is under transfer. Otherwise, burns may result from high temperature of arc gas. Automatic Transfer Switches I 27
OSung Electric Machinery CO., LTD. Head Office & Factory : 1113, Yeoungtaeri, Wollongmyeon, Pajusi, Gyeonggido, Korea Tel : (8231)9443521/3, (822)3326151 Fax : (8231)9443525, (822)3326152 Website : http://www.osemco.com Email : ousung@chol.com Tel : (031)9443521/3, (02)3326151 Fax : (031)9443525, (02)3326152 Website : http://www.osemco.com Email : ousung@chol.com Catalog No. ATS0910