VIBCONNECT RF Wireless Condition Monitoring Catalog PRÜFTECHNIK Condition Monitoring info@pruftechnik.com Edition: -04 Oder No.: LIT 7.700.EN
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Contents Contents Order no. Product description Page VIB 7.0 SET : VIBCONNECT RF Bridge Set... 9 VIB 7.5 SET : VIBCONNECT RF.4 GHz Bridge Set... 0 VIB 7.00 SET : VIBCONNECT RF Sensor Unit Set... VIB 7.05 SET : VIBCONNECT RF.4 GHz Sensor Unit Set... www.pruftechnik.com.04 Page 3
Chapter VIBCONNECT RF delivery sets
VIBCONNECT RF - Wireless Online Condition Monitoring VIBCONNECT RF Bridge OMNITREND PC software VIBCONNECT RF Sensor Unit VIBCONNECT RF Sensors VIBCONNECT RF is a wireless online system for machine condition monitoring and diagnosis. It does away with costly cabling of the sensors and also saves time and money during operation. VIBCONNECT RF is fully automated and comes with a low-maintenance, self-contained power source. VIBCONNECT RF overview Easy and quick installation without cabling Low purchasing, installation and operating costs Ideal to cover distant or difficult to reach locations Free OMNITREND PC software for visualization, analysis and configuration Up to 50 Sensor Units communicate with each Bridge Each Sensor Unit connects to two 3-in- sensors for vibration, roller bearing condition and temperature Separation of radio module and sensors for optimized signal reception Measures time waveform and temperature simultaneously FFT spectrum and envelope spectrum (bearing condition) Overall and narrow-band characteristic values 3 power options: Long-life batteries, 4 VDC or Harvester* Battery life approx. 4 years thanks to energy-efficient sensor technology and intelligent power management Battery load monitoring Radio frequency is ideal for applications without a permanent radio communication Maximum radio range: 300 meters Upgradable with additional sensor units at any time VIBCONNECT RF components VIBCONNECT RF Bridge The bridge is the core unit of the radio cell, which receives the measurement signals from the sensor units and calculates the characteristic values, spectra and envelopes. The data is then transmitted via Ethernet to the OMNI- TREND software platform for further analysis, reporting and archiving. The sensor units are provided through the bridge with the measuring configurations programmed in the OMNITREND software. VIBCONNECT RF Sensor Unit and sensors The sensor unit and the sensors are installed on the machine and connected to each other with short cables. These components can be positioned wherever the measuring signal is strongest and radio reception is best. Each sensor simultaneously records vibration, roller bearing condition and temperature, with minimum power consumption. Between the measuring cycles, the sensor unit is set to standby mode to ensure long battery life. OMNITREND The OMNITREND analysis software ensures round-theclock access to the machine condition data. The software comes with an intuitive interface for fast and user-friendly analysis and archiving of the measurements. Its reporting functions highlight critical conditions and enable you to summarize all relevant information in properly formatted reports. Configuration of the measuring functions is made easy as the software guides you through the various dialogs. * Version is not available yet Page 6 www.pruftechnik.com.04
Technical data VIBCONNECT RF Sensor Unit - VIB 7.00 * Version is not available yet Battery 4V supply Energy harvester PARAMETER Standard FCC Standard FCC Standard FCC Measurement Supply Radio frequency 868 MHz (Europa) 96 MHz (America) 868 MHz (Europe) 96 MHz (America) 868 MHz (Europe) 96 MHz (America) Meas. channels Dynamic range Radio range Power source Battery service life Standby mode Operating temp. Two synchronised channels. Each channel allows measurement of vibration and temperature. 4 bit ADC < 300 m, line of sight 3.6 V lithium batteries, pcs. (not included) approx. 4 years, at one meas. sequence / h (x vibration + x temperature at 0 C) Yes -5 C +80 C 4 VDC --- Energy harvester*, optimized to vibration frequency 50/60/00/0 Hz Relative humidity < 95%, non-condensed General Case material ABS plastics, shock-proof Weight approx. 450 g approx. 360 g Protection class IP 65 Dimensions approx. 4 x 0 x 8 cm (LxWxH) VIBCONNECT RF Sensor - VIB 7.05-,9 PARAMETER VIB 7.05-,9 VIBCONNECT RF Bridge - VIB 7.0 PARAMETER Standard FCC Measurement, Vibration Sensortype Output ± 0% 3.5 mv / ms - ² Max. measuring range ± 0% Offset Combined accelerometer / temperature sensor with low power consumption 500 m/s² rms.5 VDC Frequency range ± 0% 0 Hz... 8 khz ± 3dB 5 Hz... 0 khz General Radio frequency 868 MHz (Europe) 96 MHz (America) Ethernet, Data rate 0 / 00 MBit Memory capacity 56 MB Capacity up to 50 Sensor Units / Bridge Power supply 00... 40 VAC / 50-60 Hz Operating temp. -5 C +60 C Relative humidity < 95%, non-condensed Temperature Resonance frequency 3 khz (Resonance rise: 9 db) Temperature meas. range -40 C... +85 C Output ± 3% -5.5 mv/k Benchmark 898 mv at 5 C Environment Case material Steel sheet, powder coated Weight approx..8 kg Protection class IP 66 Dimensions 00 x 00 x 35 mm (L x W x H) Electrical Power requirement 5 VDC / < 0.5 ma Temperature sensitivity < 0.08 ms - /K Electrical noise, rms < 0. ms - from Hz Case material Stainless steel VA.4305 / Grivory HTV (resistant amongst others to diesel, crude oil, hydraulic and engine oil, lubricants, tar, turpentine) Environmental protection IP 65 Shock limit < 50 kms - Environment Relative humidity Weight Dimensions Mounting < 95%, non-condensed g see figure Adapter w/ UNF /4 thread Frequency response - VIB 7.05-,9 0 db Connection cable 0 Specification Outer diameter 3 wire, shielded.9 mm -0 db Length.9 m Material Chemical resistance ETFE Highly resistant to acid, alkali, oil, fuel 0 Hz 00 Hz khz 0kHz www.pruftechnik.com.04 Page 7
Technical data VIBCONNECT RF.4 GHz Sensor Unit - VIB 7.05 PARAMETER Battery 4V supply Energy harvester Measurement Supply Radio frequency.4 GHz.4 GHz.4 GHz Meas. channels Dynamic range Radio range Power source Battery service life Standby mode Operating temp. Two synchronised channels. Each channel allows measurement of vibration and temperature. 4 bit ADC < 300 m, line of sight 3.6 V lithium batteries, pcs. (not included) approx. 4 years, at one meas. sequence / h (x vibration + x temperature at 0 C) Yes -5 C +80 C 4 VDC --- * Version is not available yet Energy harvester*, optimized to vibration frequency 50/60/00/0 Hz Relative humidity < 95%, non-condensed General Case material ABS plastics, shock-proof Weight approx. 450 g approx. 360 g Protection class IP 65 Dimensions approx. 4 x 0 x 8 cm (LxWxH) VIBCONNECT RF.4 GHz Bridge - VIB 7.5 PARAMETER Radio frequency.4 GHz version.4 GHz General Ethernet, Data rate Memory capacity Capacity 0 / 00 MBit 56 MB up to 50 Sensor Units / Bridge Power supply Operating temp. Relative humidity 00... 40 VAC / 50-60 Hz -5 C +60 C < 95%, non-condensed Environment Case material Steel sheet, powder coated Weight approx..8 kg Protection class IP 66 Dimensions 00 x 00 x 35 mm (L x W x H) Page 8 www.pruftechnik.com.04
VIB 7.0 SET : VIBCONNECT RF Bridge Set VIB 8.970 VIB 7.0 LIT 7.00 Order information This set consists of the Bridge unit, the OMNITREND PC software and the VIBCONNECT RF operating instructions. The Bridge is available with two different radio frequencies. When ordering the following information is required: Order number: VIB 7.0 SET Radio frequency: 868 MHz (Standard, Europe), or 96 MHz (FCC, America) Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America. Order example: VIB 7.0 SET / FCC www.pruftechnik.com.04 Page 9
VIB 7.5 SET : VIBCONNECT RF.4 GHz Bridge Set VIB 8.970 VIB 7.5 LIT 7.00 Scope of supply This set consists of the Bridge unit, the OMNITREND PC software and the VIBCONNECT RF operating instructions. Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America. Page 0 www.pruftechnik.com.04
VIB 7.00 SET : VIBCONNECT RF Sensor Unit Set VIB 7.05-,9 VIB 7.05-,9 VIB 7.00 Order information This set consists of the Sensor Unit and two 3-in sensors for machine vibration, bearing condition and temperature measurements. The Sensor Unit is available with three different power supply options, each with two different radio frequencies. When ordering the following information is required: Order number: VIB 7.00 SET Supply option: Battery, or 4 VDC, or Harvester* Radio frequency: 868 MHz (Standard, Europe), or 96 MHz (FCC, America) Accessories In the battery version no lithium batteries are included for security reasons. The batteries must be purchased locally. Recommended battery type: 3.6V Lithium - Size C (e.g. Tadrian, Type: SL-770) The Harvester* required to power the Harvester version is available as an accessory. Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America. Order example: VIB 7.00 SET / Battery / FCC * Version is not available yet www.pruftechnik.com.04 Page
VIB 7.05 SET : VIBCONNECT RF.4 GHz Sensor Unit Set VIB 7.05-,9 VIB 7.05-,9 VIB 7.05 Order information This set consists of the Sensor Unit and two 3-in sensors for machine vibration, bearing condition and temperature measurements. The Sensor Unit is available with three different power supply options. When ordering the following information is required: Order number: VIB 7.05 SET Supply option: Battery, or 4 VDC, or Harvester* Order example: VIB 7.05 SET / Battery Accessories In the battery version no lithium batteries are included for security reasons. The batteries must be purchased locally. Recommended battery type: 3.6V Lithium - Size C (e.g. Tadrian, Type: SL-770) The Harvester* required to power the Harvester version is available as an accessory. Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America. * Version is not available yet Page www.pruftechnik.com.04
Chapter : VIBCONNECT RF accessories Index by order number Order no. Page LIT 7.00... 8 VIB 7.00... 7, 9 VIB 7.00 SET... 9 VIB 7.05-,9... 7, 9 VIB 7.0-50... VIB 7.0-60... VIB 7.0-00... VIB 7.0-0... VIB 7.-L... 3 VIB 7.0... 7, 8 VIB 7.0 SET... 8 VIB 8.970... 8 Page 6 www.pruftechnik.com.04
PRÜFTECHNIK Condition Monitoring Oskar-Messterstr. 9-85737 Ismaning, Germany www.pruftechnik.com Tel.: +49 89 9966-0 Fax: +49 89 9966-300 email: info@pruftechnik.com Printed in Germany LIT.7.700..04.EN VIBCONNECT is a registered trademark of PRÜFTECHNIK Dieter Busch AG. PRÜFTECHNIK products are the subject of patents granted and pending throughout the world. Contents subject to change without further notice, particularly in the interest of further technical development. Reproduction, in any form whatsoever, only upon express written consent of PRÜFTECHNIK. Copyright by PRÜFTECHNIK AG Productive maintenance technology