GYRMATIC 350/500 Lathes and turntables for circular welds. Straightforward, easy and low-cost automation of your production.
Straightforward, modu ar, ow-cost equipment for automating or mechanizing a wide range of circular welding applications. The GYRMATIC 350 & 500 are modular systems designed to adapt easily and quickly to all conditions for circular welding around a horizontal or vertical axis or in intermediate positions set using a manual tilt device. They are designed for manual or automatic MIG / MAG or TIG welding of circular parts secured to the turntable or between tailstocks. They are currently used to manufacture a wide range of products: gas bottles fire extinguishers compressors pipe flange welds cylinder bodies rims dampers exhaust pipes, etc., GYRMATIC systems provide a straightforward, efficient and low-cost solution for automated welding of all circular parts, guaranteeing: increased productivity high-quality repetitive welds operator comfort.
Atiting turntab e for circu ar we ds: straightforward, easy and low-cost automation for small circular parts. GYRMATIC 350 for parts up to 0 kg, with tailstock: - diameter 300 mm, - length 300 mm, without tailstock: refer to load curve. 1 1 Machined turntable Dia. 350 mm to secure the part. Tilt device Manual no-tool tilt device with automatic indexing for 6 positions at 15 intervals. 3 3 Switch Power ON/OFF switch. D E 000-36 C F A B 3000-0 GYRMATIC 350 assembly with add-ons: A stand B torch support with PROMIG torch collar or automatic torch collar C pneumatic torch retraction facility D remote control unit E rotation speed display F back gas. Control unit Built into case (can be operated from remote unit)
The modu ar athe and turntab e so ution to increase productivity for your circular applications. GYRMATIC 500 for workpieces up to 100 kg. Workpiece dimensions for standard equipment: with tailstock: - diameter 500 mm, - length 800 mm, without tailstock: see load curve. 1 Torch support with manual retraction system for easier loading and unloading of workpiece. Automatic torch retraction system can be fitted as option. 1 6 Fine adjustment system for accurate positioning of the torch in the joint. 6 7 Add-ons for manual tailstock (80 mm travel) or pneumatic tailstock (100 mm travel) with rotating point. 7 3 Operating comfort provided by electrical controls with automatic cycle built into support frame. Support frame with cradle tilting to 7 fixed positions at 15 intervals for welding under optimum conditions. 5 5 Workpiece secured on machined turntable, diameter 90 mm. 8 Manual welding with optional footpedal for controlling the turntable (plug-in connector for quick connection). 3 8 Linear positioning with handle for locking the tailstock to the support beam, allowing fast adjustment to the length of the workpiece. Vertical axis configuration. 5 axis configuration. GYRMATIC 500 basic version fitted with retractable torch support add-on. 110-8 110-33 GYRMATIC 500 fitted with torch support and pneumatic tailstock add-ons with support beam. 110-9
GYRMATIC 350 & 500 User-friendly and straightforward welding cycle programming. Manual control to start up part rotation with direction selector. Display of rotation speed (option). Raise/lower torch (option). Automatic cycle start/stop. of part rotation direction in footpedal control mode. LED display of current cycle status. of workpiece rotation direction in automatic mode. Time-delays controlling overlap area and stop time before reset. of welding mode: continuous or intermittent Adjustment of workpiece rotation speed by potentiometer to guarantee constant, regular movement. 000-0 of automatic cycle mode: with or without welding. of one or two lathes. Simplified operating diagram One-lathe continuous weld cycle Normal operation intermittent cycle Key: Auto cycle command Detection of part weld origin E1 E 0 + T1 T E1 E 0 + E31 T1 T Intermittent welding Overlap time Time before return Clockwise rotation Anti-clockwise rotation E31 Post-gas time E1 Trigger command E Welding arc present 5
1150 GYRMATIC 350 & 500 Catalogue numbers and technical specifications. GYRMATIC 350 Dimensions: Ø 350 83 508 08 595 0 6 0 0 Ø9 Ø330 Ø9 Ø16,5 3 39 30 Supported loads: P3 kg 0 5 0 6,6 X P3 100 300 500 mm X 00 00 96 P kg 0 16,6 11, 8,3 5,7 31 Y P Gv P v Y 50 60 80 100 10 10 160 175 mm GYRMATIC 500 Dimensions: Ø 90 900 800 1150 300 800 900 800 800 300 100 750 600 750 1100 750 P kg Supported loads: P3 kg 100 90 80 70 60 50 0 30 0 10 X 0 00 00 600 800 1000 mm X P3 10 50 15 170 6 Ø 90 10 100 90 80 70 60 50 0 30 0 10 Y P 50 100 150 00 50 Y mm
Technical specifications: Turntable GYRMATIC 350 GYRMATIC 500 Catalogue number 9130-601 9130-60 9130-15 9130-151 Weld axis Rotation speed 0.9 to 18.5 tr/min 0.9 to 7. tr/min. 0.5 to.5 tr/min 0.5 to 10 tr/min Number of earth clips One 50A clip - capacity can be increased to 500 A as option Back gas option option option option Intermittent welding option option option option Mechanical specifications Machined turntable diameter Ø 350 mm Ø 350 mm Ø 90 mm Ø 90 mm Max. rotation torque 1 m/dan m/dan 5 m/dan 10 m/dan Max. workpiece diameter with tailstock Ø 300 mm Ø 300 mm Ø 500 mm Ø 500 mm Max. workpiece length with tailstock 300 mm 300 mm 800 mm 800 mm Possible tilt Manual from 0 to 90 with 7 set positions at 15 intervals Dimensions / Power supply Dimensions (L x H x D) 30 x 508 x 08 mm 30 x 508 x 08 mm 600 x 1150 x 750 mm 600 x 1150 x 750 mm Power supply 30 V / 50-60 Hz 30 V / 50-60 Hz 30 V / 50-60 Hz 30 V / 50-60 Hz Unloaded weight without welding equipment 38 kg 38 kg 10 kg 10 kg Catalogue numbers: Turntables GYRMATIC 350 GYRMATIC 500 Rotation speed: 0.9 to 18.5 tr/min 9130-601 - Rotation speed: 0.9 to 7. tr/min 9130-60 - Rotation speed: 0.5 to.5 tr/min - 9130-15 Rotation speed: 0.5 to 10 tr/min - 9130-151 Primary circuit isolating box for welding application / CE-compliant cut-off 9130-130 Power supply unit for primary 00 V and stand-alone operation 9130-90 Support table / horizontal turntable height of 930 mm Support table 9130-611 - Torch support column Torch support column (fastens on support table) 9130-610 9130-158 Add-ons depending on use: horizontal slide, 50 mm travel 910-5175 - PROMIG torch support collar 9130-13 automatic torch support collar 9130-17 Pneumatic torch retraction facility (100 mm) Pneumatic slide, 100 mm travel 9130-1310 - Pneumatic slide, 00 mm travel - 9130-130 Pneumatic power module 9130-75 Addition panel for pneumatic torch retraction 9130-730 Intermittent welding Cam for intermittent welding 9130-606 9130-157 Chuck adapter Adapter for dia. 15 mm chuck 9130-65 3-jaw chuck, diameter 15 910-0031 Add-ons for -torch welding GYRMATIC 500 PROMIG torch support - 9130-19 Additional 50 A earth clip - 9130-18 Remote control Plating for remote control units 9130-609 Available 1 st quarter 00 Accessories for manual turntable rotation Control footpedal 910-991 Use with manual or pneumatic tailstock Tailstock support beam - 9130-156 Manual tailstock, travel 80 mm - 9130-15 Pneumatic tailstock, travel 100 mm including pneumatic supply fittings Available 1 st quarter 00 9130-153 Large tailstock point, diameter 50 mm - 9130-16 Other add-ons Workpiece support plate, diameter 500 mm - 9130-1 GYRMATIC speed display option 9130-607 Rotating gas joint for back gas protection 9130-60 Available 1 st quarter 00 Additional 50 A rotating earth clip (total 500 A) 9130-18 7
Imagine what your performance could be SAF reserves itself the right to embody modifications without prior notice. The illustrations, descriptions and characteristics are given for information only and do not engage the responsibility of the constructor. DISTRIBUTOR S STAMP SAF - 13, RUE D'EPLUCHES - SAINT-OUEN L'AUMÔNE 95315 CERGY-PONTOISE - CEDEX FRANCE TEL. : + 33 1 3 1 33 33 - FAX : + 33 1 3 1 31 30 SAF WELDING PRODUCTS LTD - LOW MARCH LONDON ROAD - DAVENTRY - NORTHANTS NN 11 SD TEL. : 0137 705511 - TELEFAX : 0137 701310 E mail : info.saf@airliquide.com Internet : www.saf-airliquide.com SAF 1515-51 01 10 S 01 Ed. 0 QB : 1803 Photos SAF : François