BOILER AND TEST PLAN No. AND TEST PLAN REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFING DOCUMENT ACTIVITY BY MANUF. TPI CLIENT REMARK 1 PRE MEETING SPEC. SPEC. MOM H H H Before Manufacturing 2 DWG, DESIGN, CALCULATION DOCUMENT ASME, SPEC. ASME, SPEC DWG, CALCULATION BOOK H R A 3 WPS & PQR ASME ASME IX WELDING BOOK H R A 4 WELDER QUALIFICATION ASME ASME IX H R 5 NDT ASME ASME V,I, IX S H R A 6 NDE PERSONAL ASME ASME V H R 7 PWHT ASME ASME I S H R A 8 HYDRO STATIC TESTING ASME ASME I S H R A 9 PAINTING ASME SPEC. S H R A Materials 10 ASME ASME II Original Material Certificates 11 STORAGE OF RAW S ASME ASME H SW 12 VISUAL, DIMENTION AND MARKING CONTROL ASME I ASME I REPORT H SW During Manufacturing HP DRUM, C.B.D AND I.B.D TANK
13 RECEIVING ASME, 14 MARKING, CUTTING & ROLLING OF SHELL H SW 15 VERIFY DIMENSION OF HEAD 16 FIT UP (HEAD TO SHELL) REPORT H SW 17 WELDING, WPS/ PQR 18 19 20 NOZZLE MARKING BEFORE HOLE OPENING EXAMINATION (INCL. RT FILMS) DIMENSION & VISUAL WITHIN TOLERANCE REPORT H SW NDE ASME SEC I REPORT H SW WITHIN TOLERANCE REPORT H SW 21 POST WELD HEAT TREATMENT PWHT REPORT H SW/R 22 FULL R/T (ONLY STEAM DRUM) 23 DIMENSION AND VISUAL OF INTERNAL 24 HYDROSTATIC TEST (AT SHOP) NDE ASME SEC I REPORT H SW/R WITHIN TOLERANCE REPORT HYDRO. TEST NO LEAK & DEFORM REPORT 25 PAINTWG PAINTING SPEC. 26 FINAL VISUAL INTERNATIONAL STD. REPORT
27 PRE SHIPMENT (, MARKING,QUANTITY, VISUAL CHECK, FINAL DOCUMENT, REVIEW, ) Packing List FINNED TUBES RECEIVING 28 ASME, INTERNATIONAL 29 H SW VISUAL STD. 30 FINNING S H SW HEADERS 31 RECEIVING ASME, 32 VISUAL REPORT H SW 33 HEADER DRILLING REPORT H SW 34 MARKING & CUTTING REPORT H SW 35 FIT UP (HEADER TO TUBE) REPORT H SW 36 WELDING 37 38 EXAMINATION FINAL VISUAL, WPS/ PQR NDE REPORT H SW INTERNATIONAL STD. REPORT TUBE BUNDLE ASSEMBLY WITH CASING
39 40 VERIFY PROPER SPECIFIED PARTS FOR ASS'Y RECEIVING www.inspection for industry.com ASME, REPORT H R 41 VERIFY LENGTH OF HARPS REPORT H SW 42 FIT UP (TUBE TO HEADER) 43 WELDING INSPECTlON REPORT H SW WPS/PQR, 44 EXAMINATION (MT/PT,RT) NDE ASME SEC. I REPORT H SW 45 VISUAL WITHIN TOLERANCE 46 POST WELD HEAT TREATMENT PWHT REPORT H R 47 HYDROSTATIC TEST (AT SHOP) HYDRO. TEST NO LEAK & DEFORM REPORT 48 CASING FIT UP REPORT H SW 49 CASING WELDING WPS/PQR, REPORT H SW 50 INSULATION REPORT H SW 51 PAINTING (MODULE BOX) PAINTING SPEC. 52 53 VISUAL INSEPCTION (MODU LE BOX) PRE SHIPMENT (, MARKING, FINAL DOCUMENT, REVIEW, ) WITHIN TOLERANCE REPORT LIST
54 55 56 RECEIVING VISUAL INTERFACE OPENING DIMENSION www.inspection for industry.com INLET DUCT, BYPASS STACK & MAIN STACK WITHIN TOLERANCE REPORT H SW REPORT H SW 57 FIT UP REPORT H SW 58 WELDING 59 EXAMINATION (IF ANY) WPS/PQR, NDE REPORT H SW 60 INSULATION REPORT H SW 61 PAINTING PAINTING SPEC. 62 63 VISUAL INSEPCTION PRE SHIPMENT (, MARKING, FINAL DOCUMENT REVIEW AND ) WITHIN TOLERANCE REPORT DIVERTER DAMPER, BLANKING PLATE & SEAL AIR FAN LIST 64 DOCUMENT STATUS WITH APPROVAL STATUS REPORT H R 65 RECEIVING / 66 VISUAL INSPETION WITHIN TOLERANCE REPORT H SW 67 FUNCTIONAL TEST TEST REPORT
68 PAINTING PAINTING SPEC. 69 70 VISUAL INSEPCTION PRE SHIPMENT (, MARKING, ) WITHIN TOLERANCE REPORT STEAM VENT SILENCER LIST 71 72 RECEIVING VISUAL 73 WELDING (IF ANY) 74 EXAMINATION (IF ANY) / REPORT H SW WPS/PQR, NDE REPORT H SW 75 NOISE ABSORPTION TEST REPORT 76 PAINTING PAINTING SPEC. 77 78 VISUAL PRE SHIPMENT (, MARKING, ) REPORT GAS SILENCER LIST 79 RECEIVING / H H
80 VISUAL 81 WELDING (IF ANY) 82 EXAMINATION (IF ANY) REPORT H SW WPS/PQR, NDE REPORT H SW 83 PAINTING PAINTING SPEC. 84 85 86 87 VISUAL PRE SHIPMENT (, MARKING, ) RECEIVING MARKING, CUTTING & BENDING OF SHELL REPORT / DEAERATOR & STORAGE TANK LIST REPORT H SW 88 VERIFY DIMENSION OF HEAD 89 FIT UP (HEAD TO SHELL) REPORT H SW 90 WELDING, WPS/PQR 91 NOZZLE MARKING BEFORE HOLE OPENING & ASME SEC.I WITHIN TOLERANCE 92 EXAMINATION (IF REQUIRED) NDE ASME SEC VIII REPORT H SW
93 DIMENSION & VISUAL www.inspection for industry.com WITHIN TOLERANCE REPORT H SW 94 POST WELD HEAT TREATMENT (IF REQUIRED) PWHT REPORT H SW/R 95 DIMENSION AND VISUAL OF INTERNAL WITHIN TOLERANCE REPORT H SW 96 HYDRO STATIC TEST (AT SHOP) HYDRO. TEST NO LEAK & DEFORM REPORT 97 PAINTING PAINTING SPEC. 98 99 VISUAL PRE SHIPMENT (, MARKING, WITHIN TOLERANCE REPORT CHEMICAL DOSING AND SAMPLING SYSTEM LIST 100 101 RECEIVING VISUAL 102 WELDING 103 104 EXAMINATION (IF REQUIRED) DIMENSION & VISUAL 105 HYDROSTATIC TEST / REPORT H SW, WPS/PQR NDE ASME SEC VIII REPORT H SW WITHIN TOLERANCE REPORT H SW HYDRO. TEST NO LEAKAGE REPORT 106 FUNCTIONAL TEST TEST REPORT 107 PAINTING PAINTING SPEC.
108 109 110 111 VISUAL PRE SHIPMENT (, MARKING, RECEIVING VISUAL www.inspection for industry.com REPORT / LIST REPORT H SW 112 WELDING, WPS/PQR 113 PAINTING PAINTING SPEC. 114 115 116 VISUAL PRE SHIPMENT (, MARKING, RECEIVING REPORT ASTM, EXPANSION JOINT PIPING LIST WPS/PQR, 117 FIT UP & WELDING REPORT H SW 118 NDE (MT/ PT, RT) (ONLY SPOOL) NDE REPORT SW 119 VISUAL REPORT H SW
120 PAINTING PAINTING SPEC. 121 PRE SHIPMENT (, MARKING, LIST MANUAL VALVES 122 RECEIVING ASTM, 123 NDE (IF REQUIRED) NDE REPORT H SW 124 125 PRESSURE TEST (HYDRO : SHELL & SEAT, AIR: SEAT) VISUAL ASME B 31.1 NO LEAKAGE REPORT REPORT H SW 126 PAINTING PAINTING SPEC. 127 PRE SHIPMENT (, MARKING, LIST SIB PIPING & PIPING SUPPORT, SPRING SUPPORT,HANGER AND SPECIAL FmING 128 RECEIVING / 129 QC DOSSIER REPORT H R INSULATION (INCLUDED ACC'Y) & LAGGING SHEET 130 RECEIVING ASME,
131 QC DOSSIER MAKER's STANDARD REPORT H R ELECTRICAL PANEL 132 WIRING, REPORT H SW 133 VISUAL, REPORT H SW 134 INSULATION RESISTANCE TEST IEC 135 FUNCTION TEST, REPORT 136 PAINTING PAINTING SPEC. 137 PRE SHIPMENT (, MARKING, LIST 138 139 RECEIVING VISUAL 140 QUANTITY TEST,,, ELECTRICAL BULK WITHIN TOLERANCE REPORT H SW REPORT H SW 141 PAINTING PAINTING SPEC. 142 PRE SHIPMENT (, MARKING, LIST FIELD INSTRUMENTS AND VALVE
143 RECEIVING, 144 VISUAL, WITHIN TOLERANCE REPORT H SW 145 FUNCTION TEST 146 LEAK TEST,, REPORT 147 CALIBRATION SPECIFICATION 148 PAINTING PAINTING SPEC. 149 PRE SHIPMENT (, MARKING, LIST 150 151 152 RECEIVING VISUAL VERIFY BOLT HOLE SIZE & LOCATION STRUCTURAL STEEL WITHIN TOLERANCE REPORT H SW REPORT H SW 153 WELDING 154 PAINTING PAINTING SPEC.
155 PRE SHIPMENT (, MARKING, www.inspection for industry.com LIST FINAL DOCUMENT REVIEW 156 DOCUMENT REVIEW REPORT H R R 157 RELEASE FOR SHIPMENT REPORT NOTE H R R Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A: Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting. MOM: Minute of Meeting P.O: Purchase Order