59 CHAPTER IV DESIGN AND ANALYSIS OF VARIOUS PWM TECHNIQUES FOR BUCK BOOST CONVERTER 4.1 Conventional Method A buck-boost converter circuit is a combination of the buck converter topology and a boost converter topology in cascade. The output to input conversion ratio is also a product of ratios in buck converter and the boost converter. The output voltage is controlled by controlling the switch-duty cycle. The ratio of output voltage to input voltage is given by [69]: Where, V O and V IN are the output and input voltages, respectively. The term I O and I IN is the output and input currents, respectively. The term D is the duty ratio and it is defined as the ratio of the on time of the switch to the total switching period. This shows the output voltage to be higher or lower than the input voltage, based on the duty-ratio D [70]. 4.1.1 Features and applications of buck boost converter a) Features 1.Regulated Output with V IN Above, Below or Equal to V OUT. 2.2.7V to 15V Input Voltage Range. 3.2.5V to 14V Output Voltage Range. 4.2.5A Continuous Output Current: VIN 5V, V OUT = 5V, PWM Mode. 5.750 khz Switching Frequency, Synchronize Between 300 khz and 1.5 MHz 6.Output Current Monitor. 7.Internal N-Channel MOSFETs.
60 8.Up to 95% Efficiency. 9.Selectable Burst Mode Operation, IQ = 50µA. b) Applications 1. 3.3V or5v from1, 2 or3 Li-Ion, Backup Capacitor Stack [71]. 2. RF Transmitters. 3. Hand Held Inventory Terminals. 4. 2V Synchronous Boost Converter. 5. LED Lighting with Current Regulation. 6. Multiple Power Input Systems. 7. 12V Lead Acid Battery to 12V. Normal PWM technique is used. The Pulse Width Modulation (PWM) is a technique which is considered by the generation of constant amplitude pulse by modulating the pulse duration by modulating the duty cycle. An analog PWM control requires the generation of both reference and carrier signals that are supply into the comparator and based on some logical output, the final output is generated. The reference signal is the desired signal output maybe sinusoidal or square wave, while the carrier signal is either a saw tooth or triangular wave at a frequency much greater than the reference [11]. There are two basic PWM techniques: 1. Single Pulse Width Modulation. 2. Multiple Pulse Width Modulation. 4.1.2 Single Pulse Width Modulation In this modulation there is an only one output pulse per half cycle. The output is changed by changeable width of the pulses. The gating signals are generated by comparing a rectangular reference with a triangular reference. The frequency of the two signals nearly equal.
61 Fig. 4.1. Generation of Single PWM. 4.1.3 Multiple Pulse Width Modulation In this modulation there are various numbers of output pulses per half cycle and all pulses are of equal width. The gating signals are generated by comparing a rectangular reference with triangular reference. The frequency of the reference signal sets the output frequency (fo) and carrier frequency (fc). The variation of modulation index (MI) from 0 to 1 varies the pulse from 0 to π/p and the output voltage from 0 to Vs. Fig.4.2 Generation of Multiple PWM.
62 4.2 Proposed Converter Proposed controller based Buck Boost converter is used, so that the voltage produced efficiently. The controller constantly monitors the output voltage from the Converters. Corresponding to the magnitude of the DC output from the rectifier, the controller calculates and changes the width of the pulse given to the converted, to boost it to the rated voltage of the Converter [12]. A Buck Boost Converter is a DC/DC regulator which provides an output voltage that may be lesser than or greater than the input voltage. Hence, it is called Buck- Boost. As the polarity of the output voltage is opposite to that of the input voltage, the regulator is also known as an inverting regulator. Among all the topologies that are used to Buck as well as Boost the voltage, Buck Boost converter has wider acceptance as it provides a significant improvement in performance and efficiency by eliminating the transition region between buck and boost mode. Fig.4.3 Circuitof Buck-Boost Converter.
63 4.2.1 Operation of Proposed Converter Operation modes: The circuit operation can be divided into two modes: Fig.4.4.Operation of Buck-Boost Mode 1. Mode 1: Let D be the duty cycle and TS be the time period of the PWM signal. During mode 1, the transistor is turned ON by the SPWM signal for a period (DTS) and the diode is reverse biased. The input current flows through the inductor L and the transistor in Mode 1 operation of Buck Boost Converter [9]. Mode 2: During the mode 2, the transistor is switched off by the PWM switching for the period (1-DTS). The current, which was flowing through the inductor L during mode 1, would now flow through the inductor L, capacitor C, Diode and the load. The energy is stored in the inductor L would be transferred to the load and the inductor current would fall until the transistor is switched on again in the next cycle. The amount of energy stored in the inductor is determined by the duty cycle of the SPWM signal. The greater the duty cycle, higher will be the energy stored in the inductor. If the duty cycle of SPWM is below 50%, the circuit bucks the output voltage as the amount of energy stored
64 is less and if it is above 50%, the output voltage will be boosted to the nominal battery charging voltage. Fig.4.5 Operation of Buck-Boost Mode 2. The operation of Buck Boost converter may be in Continuous Current Mode (CCM) or Discontinuous Current Mode (DCM) of operation depending on the Wind Machine output. The converter should be operated in CCM to charge the battery which depends on the value of the inductor and the load. Figure shows the mode 2 operation of Buck Boost Converter [10]. 4.2.2 DC Conversion Ratio The DC conversion ratio M (D), is the ratio of output voltage to the input voltage of the converter. Fig.4.6 shows the DC conversion ratio of the buck boost converter. The curve is in the fourth quadrant as the output voltage polarity is opposite to that of the input voltage [11]: Where, V O -output voltage of the Buck Booster converter, V in -input voltage.
65 Fig 4.6 DC conversion ratio of the buck boost converter For the duty cycle below 0.5, the DC conversion ratio is less than 1 indicating that the converter will be operating in buck mode. Also for the duty cycle above 0.5, the ratio rises exponentially indicating that the converter boosts the output voltage several times of that of the input even if there is a small increase in the duty cycle. For normal operation of the converter in the boost mode, the duty cycle should be only in the range from 0.58 to 0.67 [50]. 4.3 Design of Buck Boost Converter Circuit The integral part of Buck Boost converter design is to choose proper values of an inductor (L) and Capacitor (C) because the output voltage depends on the L and C values. The inductor and capacitor plays most important role in filtering the output from the circuit to provide stiff DC. For the effective charging of the battery the Buck Boost controller must operate in Continuous Current Mode (CCM) [51]. In order that the buck boost converter operates in CCM, optimum values of inductor and capacitor must be chosen because if their values are higher than the cost of winding, core size will also be high. If their values are low, high switching frequency will need to obtain the same voltage level [48].
66 This increases the cost of the switch involved. Therefore it is necessary to choose optimum values of L and C. For the Buck Boost converter operates within the safety limit, the components used in it should have higher ratings than the values obtained in the design. Rated charging voltage of the Buck Boost Converter circuit along with feedback terminals that need to be connected with the ADC pins of the Microcontroller is shown in fig.4.7. The MOSFET is switched based on the SPWM signal given to its gate. Thus, the ON time and OFF time of the MOSFET is governed by the duty cycle of the PWM signal. When the MOSFET is switched ON, the diode is in reverse bias and hence the inductor stores the energy from the Wind machine. When the MOSFET is switched OFF, the diode becomes forward bias and hence the inductor transfers the stored energy to the capacitor. Higher the duty cycle, greater will be the energy stored in the inductor and hence higher will be the output voltage [52]. Fig 4.7 Design of the buck boost converter.
67 In most of the implementation, generation of the desired output voltage is achieved by comparing the desired reference waveform (modulating signal) with a high frequency triangular carrier wave. Depending on the signal voltage is larger or smaller than the carrier waveform, either the positive or negative dc bus voltage is applied at the output. Note that over the period of one triangle wave, the average voltage applied to the load is proportional to the amplitude of the signal (assumed constant) during this period. The root mean square value of the ac voltage waveform is still equal to the dc bus voltage, and hence the total harmonic distortion is not affected by the PWM process [53]. The harmonic components are merely shifted into the higher frequency range and are automatically filtered due to inductances in the ac system. When the modulating signal is a sinusoid of amplitude Am, and the amplitude of the triangular carrier is Ac, the ratio ` is known as the modulation index. Controlling the modulation index therefore controls the amplitude of the applied output voltage with a sufficiently high carrier frequency [56]. The high frequency components do not propagate significantly in ac network or load due to the presence of the inductive elements. However, a higher carrier frequency does result in a larger number of switching per cycle and hence in an increased power loss. Typically switching frequencies in the 500 khz range are considered adequate for power systems applications. Also in three phase systems it is advisable to use all three waveforms are symmetric [57]. The Sine Wave is used as a reference to generate PWM because the output voltage is sine wave at 500 khz supply, The DC source (V CD ) is used as a carrier signal. This DC source carrier signal is compared with a Sinusoidal reference signal. The crossover points are used to determine the switching instants such that if V reference is greater than V carrier then output is high otherwise output is low. The
68 ordinary PWM generation with resistor load as shown in fig 4.8.The PWM output is shown in fig. 4.9 and the FFT analysis result in fig. 4.10. Fig 4.8 Pulse Width Modulation Generation. Fig. 4.9 Simulation of Pulse Width Modulation.
69 Fig.4.10 FFT analysis of existing PWM. 4.4 Delay PWM Generators The delay PWM is one of most utilized methods of Pulse Width Modulation Techniques by which it can be produced by using a simple logic circuit in order to get an output in a very simple manner, the delay PWM is works based on the block diagram given in the figure. The ordinary PWM generation with resistor load as shown in fig 4.11.
70 Fig 4.11 Proposed Pulse Width Modulation Generations. In some situations it can be useful to vary the phase between two square waves. Here, two D-flip-flops A and B convert the PWM signal into a square wave in the standard manner. However, D-flip-flop 'A' is clocked by the rising edge of a Pulse Width Modulated (PWM) signal, whereas D-flip flop 'B' is clocked by the falling edge, a pulse from a reference clock starts a cycle and after a certain delay. Designed to match the propagation delay experienced through the multiplexer, sets the PWM output to high. The reference pulse propagates through the delay line and when it reaches the output selected by the multiplexer its value is used to set the PWM output to low. The total delay through the delay line is calculated to be equal to the reference clock period [49].
71 Fig 4.12 Delay based Pulse Width Modulation Generation. Fig.4.13 Simulation of Delay Pulse Width Modulation.
72 4.5 Generation of Sinusoidal Pulse Width Modulation Using FPGA With the widespread use of digital techniques in instrumentation and communications systems, a digitally-controlled method of generating multiple frequencies from a reference frequency source has evolved called Direct Digital Synthesis (DDS). The basic architecture is shown in Figure 4.14. In this simplified model, a stable clock drives a programmable read-only-memory (PROM) which stores one or more integral number of cycles of a sine wave (or other arbitrary waveform, for that matter). As the address counter steps through each memory location, the corresponding digital amplitude of the signal at each location drives a DAC which in turn generates the analog output signal [23]. MSG S/g Sine Wave Generation Comparator SPWM O/P Carrier S/g (CLK) Direct Digital Frequency Synthesizer Fig.4.14 Block diagram of generation of Sinusoidal PWM Using FPGA..
Fig. 4.15 Synthesis result of generation of SPWM for Area utilization. 73
Fig. 4.16 Synthesis result of generation of SPWM for Power consumption. 74
Fig. 4.17 Simulation result of generation of SPWM. 75
76 Fig. 4.18 Synthesis result of generation of SPWM for Hardware utilization. 4.5.1 Conclusion The main purpose of introducing SPWM in a convertor is to increase the frequency. The magnitude of the carrier frequency given in the SPWM in this research work is higher than optimal carrier frequency and hence the results indicate lower frequency with the area and power consumption higher than the existing PWM methods. However, it is possible to achieve higher frequency with low area and power consumptions if the input carrier frequency magnitudes are low.
77 4.6 Principle of SPWM Generation The Sinusoidal Pulse Width Modulation (SPWM) technique is generally employed in order to adjust the dc/ac inverter output voltage amplitude and frequency to the preferred value. In this case, the power converter (buck boost, zeta converter) are set to the ON or OFF state according to the result of the comparison between a high frequency, constant amplitude triangular wave with two low frequency (e.g., 50 Hz) reference sine waves of adjustable amplitude and/or frequency. The generated pulses are either positive or negative during each half period of the SPWM wave as shown in fig.4.14 [35]. Fig 4.19 SPWM based Pulse Width Modulation generation. This research method is presented for comparison of buck converter with PWM generator, DFF PWM generator and SPWM generator with Rand RL load. The SPWM THD is reduced percentage in both R and RL load. So the switching loss will be reduced
78 for using SPWM generator in Rand RL load than the buck with PWM and DFF with PWM methods. The resulting PWM frequency depends on the target FPGA or CPLD device speed grade and the duty cycle resolution required [34]. The low percentage of the device logic blocks occupied by the PWM implementation permits the integration of multiple control operations in a single IC. The selection of the target device depends on the system cost and resolution requirements. This makes the PWM is having the advantages of integration with other circuits which makes some new utilization of PWM in some newer techniques. 4.7 Results& Simulation Fig. 4.20 Simulation of Sinusoidal Pulse Width Modulation.
79 Fig.4.21 FFT analysis of SPWM. Table 4.1 Comparison of THD between PWM and SPWM for Buck Boost converter. Techniques R LOAD RL LOAD Counter PWM 84.55 92.45 Delay-PWM 92.06 105.12 SPWM 60.10 50.27
80 120 100 92.06 84.55 80 60 60.1 R Load RL Load 40 20 0 Counter PWM Delay PWM SPWM Fig. 4.22 Comparison of various PWM and SPWM techniques for Buck Boost converter.
81 4.8 Conclusion The comparison of buck converter with PWM generator, Delay PWM generator and SPWM generator with Rand RL loads. In the R load, the PWM generator THD is 84.55%, Delay PWM generator THD is 92.56% and SPWM generator THD is 60.10%. Whereas, in the RL load, the PWM generator THD is 92.45%, Delay PWM generator THD is 105.12% and SPWM generator THD is 50.27%. The SPWM THD is reduced by 20% percentage in R load condition and 40% in the RL condition. So the switching loss will be greatly reduced while using SPWM generator in Rand RL load. The resulting PWM frequency depends on the target FPGA or CPLD device speed grade and the duty cycle resolution required. The low percentage of the device logic blocks occupied by the PWM implementation permits the integration of multiple control operations in a single IC. The selection of the target device depends on the system cost and resolution requirements.