Basic Welding Symbols and Their Location Significance

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Transcription:

Basic Welding Symbols and Their Location Significance

Objectives After completing this chapter, the student should be able to: Understand the basics of welding symbols List the major parts of a welding symbol Interpret weld locations Interprets welding symbol information 2012 Delmar, Cengage Learning

Welding Symbols Enable a designer to indicate detailed information Shorthand language Standardized by AWS Tail is added to the basic symbol for placement of specific information 2012 Delmar, Cengage Learning

Reference Line (Required element) Always Horizontal

Reference Line (Required element) Arrow

Reference Line (Required element) Arrow Tail

Reference Line must always be horizontal, Arrow points to the line or lines on drawing which clearly identify the proposed joint or weld area. Reference Line (Required element) Arrow Tail The tail of the welding symbol is used to indicate the welding or cutting processes, as well as the welding specification, procedures, or the supplementary information to be used in making the weld.

FIGURE 20-19 Locations of specifications, processes, and other references on weld symbols. Cengage Learning 2012 2012 Delmar, Cengage Learning

Location Significance of Arrow Fillet and groove welding symbols Arrow connects welding symbol reference line to one side of the joint Joint illustrated as a single line Arrow of a symbol is directed to the line Arrow side of joint is the near side of the joint Plug, slot, spot, seam, resistance, flash, upset, or projection symbols Arrow connects reference line to outer surface 2012 Delmar, Cengage Learning

Indicating Types of Welds Weld type classifications Fillets Grooves Flange Plug Slot Spot or projection Seam Back or backing Surfacing 2012 Delmar, Cengage Learning

Weld Location Arrow side, other side, and both sides Used to indicate the weld location Weld deposited on arrow side Symbol placed below the reference line Weld deposited on the other side of the joint Symbol is placed above Tail is added to designate welding specifications 2012 Delmar, Cengage Learning

OTHER SIDE ARROW SIDE

Fillet Weld Symbol Notice the Vertical line Is always located on the Left! Arrow Side And the angled line it leans towards the reference line. Other Side Both Sides No Arrow side or Other side Significance Not Used

Fillet Welds Dimensions of fillet welds Shown on same side of reference line as weld symbol Size of a fillet weld with unequal legs Shown in parentheses to left of symbol Intermittent fillet welds Length and pitch increments are placed to the right Used to reduce amount of welding, possible weld distortion, and to prevent a crack from spreading 2012 Delmar, Cengage Learning

Plug or Slot Rectangle shape Arrow Side Other Side Both Sides Not Used No Arrow side or Other side Significance Not Used

Plug Welds Holes in arrow side member of a joint for plug welding Indicated by placing weld symbol below the reference line Holes in the other side member Indicated by placing weld symbol above the line Diameter or size Located to the left of the symbol 2012 Delmar, Cengage Learning

Spot or Projection Resistance welder Arrow Side Other Side Both Sides Not Used No Arrow side or Other side Significance

Spot Welds Dimensions of resistance spot welds Indicated on same side of reference line as the weld symbol Dimensioned by size or strength Size: designated as weld diameter Strength: shown as minimum shear strength in pounds per spot and is shown to the left of the symbol 2012 Delmar, Cengage Learning

Stud Stud nail/bolt Arrow Side Other Side Not Used Both Sides Not Used No Arrow side or Other side Significance Not Used

Seam Arrow Side Other Side Both Sides Not Used No Arrow side or Other side Significance

Seam Welds Dimensions of seam welds Shown on same side of reference line as the weld symbol Size is shown with or without the inch marks to the left of the weld symbol Strength is designated as minimum acceptable shear strength in pounds per linear inch 2012 Delmar, Cengage Learning

Back or Backing Arrow Side Other Side Both Sides Not Used No Arrow side or Other side Significance Not Used

Backing Piece of metal placed on back side of a weld joint Must be thick enough to withstand the heat of the root pass May be used on butt joints, tee joints, and outside corner joints May be left on the finished weld or removed 2012 Delmar, Cengage Learning

Surfacing Arrow Side Other Side Not Used Both Sides Not Used No Arrow side or Other side Significance Not Used

Edge Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Flanged Welds Weld symbols used where edges joined are bent to form a flange Edge flange: shown by edge flange weld symbol Corner flange welds: indicated by corner flange weld symbol Dimensions: shown on same side of reference line as weld symbol Size of flange weld: shown by a dimension placed outward from flanged dimensions 2012 Delmar, Cengage Learning

Joint strength Groove Welds Can be improved by making some type of groove preparation Seven types of grooves Can be made in one or both plates or on one or both sides Cutting the groove: weld can penetrate deeper Can be cut in base metals in a number of ways 2012 Delmar, Cengage Learning

Square Arrow Side Other Side Both Sides No Arrow side or Other side Significance

V Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Bevel Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

U Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

J Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Flare-V Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Flare-Bevel Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Scarf for Brazed Joint Arrow Side Other Side Both Sides No Arrow side or Other side Significance Not Used

Weld all Around Field weld Melt thru Consumable Insert (Square) Backing/Spacer (Rectangular) Contour Flush or Flat Convex Concave Backing Spacer

A circle at the tangent of the arrow and the reference line means welding to be all around.

A flag at the tangent of the reference line and arrow means Field Weld.

1/4 1/4

Depth of preparation or groove Depth of penetration 1/4 (5/16) 1/4 (5/16)

5/16 5/16

Weld both sides each end and 10 inches center to center in between 1/4 1/4 2-10 2-10 10 in

Weld ends than 10 inch centers staggered each side 1/4 1/4 2-10 2-10 10 in 10 in

Code or Standards Requirements Type, depth angle, and location of the groove determined by a code or standard Welder skill Can be a limiting factor in joint design Acceptable cost Joint design: one major way to control welding cost 2012 Delmar, Cengage Learning

Summary Welding symbols Meanings must be interpreted Understanding prevents over-welding Weldments must be flexible within limits 2012 Delmar, Cengage Learning