AS Australian Standard. Guarding and safe use of woodworking machinery. This is a free 7 page sample. Access the full version online.

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Transcription:

AS 1473 1991 Australian Standard Guarding and safe use of woodworking machinery

This Australian Standard was prepared by Committee SF/7, Guarding of Woodworking Machinery. It was approved on behalf of the Council of Standards Australia on 7 June 1991 and published on 9 August 1991. The following interests are represented on Committee SF/7: Australian Chamber of Commerce Australian Furniture Industry Association Confederation of Australian Industry CSIRO, Division of Building, Construction and Engineering Department of Industrial Affairs, Qld Department of Industrial Relations and Employment, N.S.W. Department of Labour, S.A. Department of Labour, Vic. Department of Occupational Health Safety and Welfare, W.A. National Furniture Industry Training Council National Safety Council of Australia Safety Institute of Australia Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject to periodic review and are kept up to date by the issue of amendments or new editions as necessary. It is important therefore that Standards users ensure that they are in possession of the latest edition, and any amendments thereto. Full details of all Australian Standards and related publications will be found in the Standards Australia Catalogue of Publications; this information is supplemented each month by the magazine The Australian Standard, which subscribing members receive, and which gives details of new publications, new editions and amendments, and of withdrawn Standards. Suggestions for improvements to Australian Standards, addressed to the head office of Standards Australia, are welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard should be made without delay in order that the matter may be investigated and appropriate action taken. This Standard was issued in draft form for comment as DR 90033.

AS 1473 1991 Australian Standard Guarding and safe use of woodworking machinery First published as AS CZ10 1960. Revised and redesignated AS 1473 1974. Second edition 1991. PUBLISHED BY STANDARDS AUSTRALIA (STANDARDS ASSOCIATION OF AUSTRALIA) 1 THE CRESCENT, HOMEBUSH, NSW 2140 ISBN 0 7262 7002 4

AS 1473 1991 2 PREFACE This Standard was prepared by the Standards Australia Committee on Guarding of Woodworking Machinery to supersede AS 1473-1974, Code of practice for the guarding and safe use of woodworking machinery. This Standard is intended to be used in association with, and as a supplement to, existing statutory requirements of the various regulatory authorities by specifying requirements for good practice in the guarding and safe use of woodworking machines. This Standard includes dimensional requirements for the design and construction of machine guards generally. These requirements are also to be incorporated in a new Standard covering machine safety in general, which is currently in course of preparation. The requirements now published in this Standard are based on the latest information available from the Committee preparing the general machine safety Standard. The subject of chainsaws is separately covered in AS 2726, Chainsaws Safety requirements and AS 2727, Chainsaws Guide to safe working practices. The guarding of machinery used in the primary milling of raw sawlogs, together with associated specialist machinery, i.e. log peelers and debarkers, has been excluded from this Standard as both the environment in which they operate and the nature of the process necessitate a different approach to machine safety. In the preparation of this Standard, the following documents were referred to: ANSI 01.1 Safety requirements for woodworking machinery BS 5304 Code of practice Safeguarding of machinery 6854 Code of practice for safeguarding woodworking machines Acknowledgment is made of the assistance received from these sources. Copyright STANDARDS AUSTRALIA Users of Standards are reminded that copyright subsists in all Standards Australia publications and software. Except where the Copyright Act allows and except where provided for below no publications or software produced by Standards Australia may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior permission in writing from Standards Australia. Permission may be conditional on an appropriate royalty payment. Requests for permission and information on commercial software royalties should be directed to the head office of Standards Australia. Standards Australia will permit up to 10 percent of the technical content pages of a Standard to be copied for use exclusively inhouse by purchasers of the Standard without payment of a royalty or advice to Standards Australia. Standards Australia will also permit the inclusion of its copyright material in computer software programs for no royalty payment provided such programs are used exclusively in-house by the creators of the programs. Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standard is amended or revised. The number and date of the Standard should therefore be clearly identified. The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercial contracts is subject to the payment of a royalty. This policy may be varied by Standards Australia at any time.

3 AS 1473 1991 CONTENTS Page SECTION 1 SCOPE AND GENERAL 1.1 SCOPE..... 5 1.2 APPLICATION..... 5 1.3 REFERENCED DOCUMENTS..... 5 1.4 DEFINITIONS..... 5 SECTION 2 PLANT LAYOUT AND MACHINE INSTALLATION 2.1 FOUNDATIONS..... 7 2.2 WORK PLACES AND MEANS OF ACCESS............... 7 2.3 MACHINE LAYOUT AND WORKING AREA..... 7 2.4 LIGHTING..... 7 2.5 ELECTRICAL..... 7 2.6 NOISE..... 7 SECTION 3 MACHINE DESIGN 3.1 GENERAL..... 8 3.2 TOOLHOLDING AND CUTTER DESIGN............... 8 3.3 SAFETY BY POSITION OR LOCATION..... 8 3.4 ACCESS FOR ADJUSTMENT, LUBRICATION AND MAINTENANCE..... 8 3.5 AUTOMATION AND MECHANIZATION................................... 8 3.6 POWER FEED..... 8 3.7 CLAMPING..... 10 3.8 ANTI-KICKBACK DEVICES..... 10 3.9 WORK GUIDES..... 10 3.10 CONTROLS..... 10 3.11 BRAKING SYSTEMS..... 13 3.12 HUMAN LIMITATIONS..... 14 3.13 PHYSICAL GUARDS..... 14 3.14 SAFETY TRIP DEVICES..... 18 3.15 SELECTION OF SAFEGUARDS..... 18 3.16 OTHER SAFETY DEVICES..... 19 3.17 DUST EXTRACTION EQUIPMENT..... 24 3.18 NOISE REDUCTION..... 24 SECTION 4 SAFE OPERATION AND OPERATOR TRAINING 4.1 GENERAL..... 27 4.2 TRAINING AND SUPERVISION..... 27 4.3 MODEL INSTRUCTIONS..... 27 SECTION 5 MAINTENANCE AND INSPECTION 5.1 GENERAL..... 28 5.2 MAINTENANCE REQUIREMENTS ROUTINE..... 28 5.3 MAINTENANCE REQUIREMENTS PERIODIC..... 28 5.4 INSPECTION PROGRAM..... 28 5.5 REPAIRS AND ALTERATIONS..... 29 5.6 UNSERVICEABLE MACHINES..... 29 5.7 DISCONNECTION OF POWER..... 29 SECTION 6 PROVISION OF INFORMATION BY THE MANUFACTURER OR SUPPLIER 6.1 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS..... 30 6.2 MACHINE IDENTIFICATION..... 30

AS 1473 1991 4 APPENDICES A SAFEGUARDING OF SPECIFIC WOODWORKING MACHINES..... 31 B DESIGN AND CONSTRUCTION OF GUARDS..... 36 C MODEL INSTRUCTIONS FOR THE SAFE OPERATION OF WOODWORKING MACHINES GENERAL..... 40 D MODEL INSTRUCTIONS FOR THE SAFE OPERATION OF SPECIFIC WOODWORKING MACHINES..... 41 Page

5 AS 1473 1991 STANDARDS AUSTRALIA Australian Standard Guarding and safe use of woodworking machinery SECTION 1 SCOPE AND GENERAL 1.1 SCOPE This Standard specifies minimum design requirements for the guarding and safe use of machines which cut or abrade wood, wood products and like materials, to be observed by employers, trainers, employees, designers, makers and suppliers of woodworking machinery and other persons having an interest in woodworking machine operations. NOTE: Attention is drawn to the necessity for compliance with statutory requirements of relevant regulatory authorities. 1.2 APPLICATION This Standard is intended to apply to machines used for the manufacture of components for joinery, furniture, and the like. The following are excluded: (a) Machinery used for the primary milling of raw sawlogs, together with associated specialist machinery, i.e. debarkers and log peelers. (b) Chainsaws (see AS 2726 and AS 2727). 1.3 REFERENCED DOCUMENTS The following documents are referred to in this Standard: AS 1217 Acoustics Determination of sound power levels of noise sources 1217.1 Part 1: Guidelines for the use of basic Standards for the preparation of noise test codes 1269 Hearing conservation 1270 Acoustics Hearing protectors 1318 SAA Industrial Safety Colour Code 1337 Eye protectors for industrial applications 1359 Rotating electrical machines General requirements 1359.4 Part 4: Rating plate markings 1470 Health and safety at work Principles and practices 1543 Electrical equipment of industrial machines 1680 Code of practice for interior lighting and the visual environment 1755 Conveyors Design, construction, installation, and operation Safety requirements 2161 Industrial safety gloves and mittens (excluding electrical and medical gloves) 2210 Safety footwear 2726 Chainsaws Safety requirements 2727 Chainsaws Guide to safe working practices 3000 SAA Wiring Rules 1.4 DEFINITIONS For the purpose of this Standard, the following definitions apply. 1.4.1 Cutter A tool on woodworking machines, including circular sawblades of all types, band sawblades, chain cutters, knives, boring tools, detachable cutters, solid cutters, abrasive cutters (fixed or flexible) and other devices for forming or shaping. 1.4.2 Danger A state or condition in which personal injury is reasonably foreseeable. 1.4.3 Failure-to-safety A design objective providing that, in the event of any failure of the machinery, its associated safeguards, control circuits or its power supply, further movement of the operating parts is prevented. 1.4.4 Guard A physical barrier that prevents or reduces access to a danger point or area. 1.4.5 Hazard A situation which may give rise to personal injury. 1.4.6 Interlock A safety device that interconnects a guard with the control system or the power system of the machine. 1.4.7 Regulatory authority An authority having statutory powers to control the design, manufacture, installation, sale of or use of woodworking machines in the State or Territory in which the woodworking machine is to be operated. 1.4.8 Safeguard Any guard or safety device which protects persons from danger. COPYRIGHT

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