Safety Technique SAFEMASTER Emergency Stop Module LG 5925 072 Functi Diagram push butt O emergency-stop According to - Performance Level (PL) e and category 4 to E ISO 849-1 2008 - SIL Claimed Level (SIL CL) 3 to IEC/E 62061 - Safety Integrity Level (SIL) 3 to IEC/E 61508 - Category 4 to E 954-1 Output max. 4 O ctacts, see ctacts LG 5925.54 1 semicductor output Single and 2-channel operati Line fault detecti On-butt Manual restart or automatic restart, switch S2 With or without cross fault mitoring in the loop, switch S1 LG 5925.54 with cross fault mitoring in the loop LED indicator for state of operati LED indicator for channel 1 and 2 Removable terminal strips Wire cnecti also 2 x 1.5 mm 2 stranded ferruled, or 2 x 2.5 mm 2 solid DI 46 228-1/-2/-3/-4 As opti with pluggable terminal blocks for easy exchange of devices - with screw terminals - or with cage clamp terminals Width 22.5 mm Approvals and Markings Canada / USA АЕ68 A025518 M6665 Applicatis Protecti of people and machines Emergency stop circuits machines Mitoring of safety gates Indicators LED "etz" LED / when supply cnected when relay and energized Block Diagrams ()(-) S11 41 ()(-) S11 41 Overvoltage and short circuit prot. Mitoring logic Overvoltage and short circuit prot. Mitoring logic / V Power V Power M6666 34 42 LG 5925 LG 5925.54 M9754 34 42 58 All technical data in this list relate to the state at the moment of editi. We reserve the right for technical improvements and changes at any time. 1.03. en / 425
Circuit Diagrams Setting M3150_b 41 42 S11 S11 41 34 42 S11 M8573_a S11 M10536 34 LG 5925.02 LG 5925.03 LG 5925.04 S11 43 44 S11 LG 5925.54 43 34 44 34 M8552 58 41 42 S11 41 / 34 42 58 S11 M9721 34 Cnecti Terminals LG 5925.48 S11 41 42 S11 41 34 42 Terminal designati Signal designati / L - /,,, Inputs S11, Outputs,,,,, 34, 43, 44 Forcibly guided O ctacts for release circuit 41, 42 Forcibly guided indicator output 34 M8553 M8892 otes Discnect unit before setting of S1 Drawing shows setting at the state of delivery LG 5925.54 without S1, because cross fault is always present Line fault detecti On-butt The line fault detecti is ly active when and are switched simultaneously. If The On-butt is closed before, is cnected to voltage (also when line fault across On-Butt), the output ctacts will not close. A line fault across the On-butt which occurred after activati of the relay, will be detected with the next activati and the output ctacts will not close. ATTETIO! If a line fault occurs after the voltage has been cnected to,, the unit will be activated because this line fault is similar to the normal On-functi. The terminal permits the operati of the device in IT-systems with insulati mitoring, serves as a reference point for testing the ctrol voltage and is used to cnect the loop when cross fault mitoring is selected. Cnecting the terminal to the protective ground bridges the internal short-circuit protecti of Line (-). The short-circuit protecti of line () remains active. To alter the functis automatic start - manual start and with or without cross fault mitoring, the switches S1 and S2 are used. These are located behind the frt cover (see unit programming). The setting with or without cross fault mitoring butts is made with S1 (not for LG 5925.54). The LG 5925.54 has always cross fault mitoring. Attenti! Switch S1 must not be set while device is under supply voltage! S2 is used to change between automatic an manual restart. On automatic start also the terminals - have to be linked. For cnecti please see applicati examples. ATTETIO - AUTOMATIC START! According to IEC/E 60 204-1 part 9.2.5.4.2 and 10.8.3 it is not allowed to restart automatically after emergency stop. Therefore the machine ctrol has to disable the automatic start after emergency stop. 2.03. en / 425
Technical Data Input circuit ominal Voltage U LG 5925 LG 5925.54 Voltage range AC / DC at 10% residual ripple AC ominal csumpti at U AC/DC V, AC 110. 115 V, AC 0 V AC/DC V 0.9. 1.1 U 0.85. 1.1 U DC approx. 1.5 W AC approx. 3.7 VA Min. Off-time 250 ms Ctrol voltage S11 at U DC 22 V at AC/DC units DC V at AC units Ctrol current typ. over, LG 5925 LG 5925.54 Min. voltage, when relay activated Short-circuit protecti Overvoltage protecti Output Ctacts LG 5925.02 LG 5925.04 LG 5925.03, LG 5925.48, LG 5925.54 30 ma at U 25 ma at U DC 20 V at AC/DC units DC 19 V at AC units Internal PTC Internal VDR 2 O ctacts 4 O ctact 3 O, 1 C ctact The O ctacts are safety ctacts. ATTETIO! The C ctacts 41-42 can ly be used for mitoring Operate delay typ. at U Manual start 30 ms automatic start 350 ms Release delay typ. at U Discnecting the supply 150 ms at AC units 50 ms at DC units Discnecting, 0 ms at AC units 50 ms at DC units Ctact type forcibly guided ominal output voltage AC 250 V Thermal current I th DC see limit curve for arc-free operati max. 8 A per ctact see current limit curve Switching capacity to AC 15 O ctacts 3 A / AC 0 V IEC/E 60 947-5-1 C ctacts 2 A / AC 0 V IEC/E 60 947-5-1 to DC O ctacts 2 A / DC V IEC/E 60 947-5-1 C ctacts 2 A / DC V IEC/E 60 947-5-1 Electrical ctact life to 5 A, AC 0 V cos ϕ = 1 > 2.2 x 10 5 switching cycles Permissible operating frequency max. 1 200 operating cycles / h Short circuit strength max. fuse rating 10 A gl IEC/E 60 947-5-1 line circuit breaker B 6 A Mechanical life > 20 x 10 6 switching cycles Semicductor output DC V 100 ma, plus switching General Data Operating mode Ctinuous operati Temperature range operati - 15. 55 C storage - 40. 85 C altitude < 2.000 m Clearance and creepage distances Rated impuls voltage / polluti degree 4 kv / 2 (basis insulati) IEC 60 664-1 EMC Electrostatic discharge 8 kv (air) IEC/E 61 000-4-2 HF irradiati 10 V / m IEC/E 61 000-4-3 Fast transients 2 kv IEC/E 61 000-4-4 Surge voltages between wires for power supply 1 kv, 0.5 kv IEC/E 61 000-4-5 V at AC/DC units between wire and ground 2 kv IEC/E 61 000-4-5 Interference suppressi Limit value class B E 55 011 Technical Data Degree of protecti Housing IP 40 IEC/E 60 529 Terminals IP 20 IEC/E 60 529 Housing Thermoplastic with V0 behaviour according to UL subject 94 Vibrati resistance Amplitude 0.35 mm IEC/E 60 068-2-6 frequency 10. 55 Hz Climate resistance 15 / 055 / 04 IEC/E 60 068-1 Terminal designati E 50 005 Wire cnecti DI 46 228-1/-2/-3/-4 Screw terminals (integrated) Insulati of wires or sleeve length 8 mm Plug in with screw terminals max. cross secti for cnecti Insulati of wires or sleeve length Plug in with cage clamp terminals max. cross secti for cnecti 1 x 4 mm 2 solid or 1 x 2.5 mm 2 stranded ferruled or 2 x 1.5 mm 2 stranded ferruled or 2 x 2.5 mm 2 solid 1 x 2.5 mm 2 solid or 1 x 2.5 mm 2 stranded ferruled 8 mm min. cross secti for cnecti 0.5 mm 2 Insulati of wires 1 x 4 mm 2 solid or 1 x 2.5 mm 2 stranded ferruled or sleeve length 12 ±0.5 mm Wire fixing Plus-minus terminal screws M 3.5 box terminals with wire protecti or cage clamp terminals Mounting DI rail IEC/E 60 715 Weight LG 5925, AC/DC V LG 5925.54, AC/DC V LG 5925, AC 0 V LH 5925, AC/DC V Dimensis Width x height x depth LG 5925 LG 5925 PC LG 5925 PS LH 5925 Safety Related Data 210 g 220 g 275 g 375 g 22.5 x 90 x 121 mm 22.5 x 111 x 121 mm 22.5 x 104 x 121 mm 45 x 90 x 121 mm Values according to E ISO 849-1 Category 4 PL e MTTF d 176,2 a (year) DC avg 99.0 % d op 365 d/a (days/year) h op h/d (hours/day) t Zyklus 3600 s/zyklus = 1 /h (hour) Values according to IEC E 62061 / IEC E 61508 SIL CL 3 IEC E 62061 SIL 3 IEC E 61508 HFT *) 1 DC avg 99.0 % SFF 99.7 % PFH D 2.66E-10 h -1 T 1 20 a (year) *) HFT = Hardware-Failure Tolerance The values stated above are valid for the standard type. Safety data for other variants are available request. nfo The safety relevant data of the complete system has to be determined by the manufacturer of the system. 3.03. en / 425
UL-Data Optis with Pluggable Terminal Blocks The safety functis were not evaluated by UL. Listing is accomplished according to requirements of Standard UL 508, general use applicatis ominal voltage U LG 5925 AC/DC V, AC 110. 115 V AC 0 V M43_a M43_a Ambient temperature LG 5925 Switching capacity LG 5925.04 Ambient temperature 35 C LG 5925.04 Ambient temperature 55 C Switching capacity LG 5925.02,.48,.54 Ambient temperature 45 C LG 5925.02,.48,.54 Ambient temperature 55 C -15 55 C, 8A 250Vac Resistive 8A Vdc Resistive or G.P. 4A 250Vac Resistive 4A Vdc Resistive or G.P. 8A 250Vac Resistive 8A Vdc Resistive or G.P. 6A 250Vac Resistive 6A Vdc Resistive or G.P. Screw terminal (PS/plugin screw) otes Cage clamp terminal (PC/plugin cage clamp) Removing the terminal blocks with cage clamp terminals 1. The unit has to be discnected. 2. Insert a screwdriver in the side recess of the frt plate. 3. Turn the screwdriver to the right and left. 4. Please note that the terminal blocks have to be mounted the belging plug in terminatis. Wire cnecti Screw terminals fixed Plug in screw Plug in cage clamp 60 C / 75 C copper cductors ly AWG 20-12 Sol/Str Torque 0.8 m AWG 20 - Sol Torque 0.8 m AWG 20-16 Str Torque 0.8 m AWG 20-12 Sol/Str nfo Technical data that is not stated in the UL-Data, can be found in the technical data secti. Standard Type LG 5925.48/61 AC/DC V Article number 0061919 LG 5925.54/61 AC/DC V Article number 0064882 Output 3 O ctacts, 1 C ctact ominal voltage U AC/DC V Width 22.5 mm Ordering Example LG 5925. /61 DC V ominal voltage UL-approval Type of terminals without indicati terminal blocks fixed with screw terminals PC (plug in cage clamp) pluggable terminal blocks with cage clamp terminals PS (plug in screw) pluggable terminal blocks with screw terminals Ctacts Type switching voltage U [ VDC ] Characteristics 250 200 150 100 50 0 1 2 3 4 5 6 7 8 switchingcurrent I[A] safe breaking,noctinuous arcing, max.1switching cycle/s Arc limit curve under resistive load M5834_a 4.03. en / 425
Characteristics I 2 (A 2 ) Applicati Examples 256 off 200 () S11 150 100 (-) 50 0 10 20 30 40 50 60 device mounted away from heat generati compents. 4 ctact path =5A=4x5 ^ A=100A M8893_d T( C) Single channel emergency stop circuit. This circuit does not have any redundancy in the emergency-stop ctrol circuit. ote Refer to "Unit programming"! Switches in pos. S1 no cross fault detecti S2 automatic start Suited up to SIL2, Performance Level d, Cat. 3 device mounted without distance heated by devices with same load, 4 ctact path =4A=4x1 ^ A=4A 2 2 I=IIII 1 2 3 4 I,I,I,I 1 2 3 4 - current in ctact paths Quadratic total current limit curve LG 5925; AC/DC V K4 () S11 (-) I 2 (A 2 ) 256 200 150 100 M6670_c Ctact reinforcement by external ctactors, 2-channel ctrolled. The output ctacts can be reinforced by external ctactors with forcibly guided ctacts for switching currents > 8 A. Functiing of the external ctactors is mitored by looping the C ctacts into the closing circuit (terminals -). ote Refer to "Unit programming"! Switches in pos. S1 no cross fault detecti K4 64 50 0 10 20 30 40 50 60 device mounted away from heat generati compents. 4 ctact path =1A=4x4 ^ A=64A device mounted with 5mm distance 4 ctact path =1A=4x1 ^ A=4A 2 2 I=IIII 1 2 3 4 I,I,I,I 1 2 3 4 - current in ctact paths M9926 T( C) Quadratic total current limit curve LG 5925; AC 110. 115 V, AC 0 V () S11 (-) K4 M6669_c Ctact reinforcement by external ctactors ctrolled by e ctact path. ote Refer to "Unit programming"! Switches in pos. S1 no cross fault detecti S2 automatic start K4 5.03. en / 425
Applicati Examples () S11 () S11 (-) (-) M6668_b M6671_b 2-channel emergency stop circuit without cross fault mitoring. ote Refer to "Unit programming"! Switches in pos. S1 no cross fault detecti 2-channel emergency stop circuit with cross fault detecti ote Refer to "Unit programming"! Switches in pos. S1 cross fault detecti sliding guard closed Emergency stop () S11 () S11.54 (-) (-) Activated o ctact (ctact positi closed) M6672_c M10096 2-channel safety gate mitoring. ote Refer to "Unit programming"! Switches in pos. S1 no cross fault detecti 2-channel emergency stop circuit with cross fault detecti ote Refer to "Unit programming"! Switches in pos. E. DOLD & SÖHE KG D-781 Furtwangen PO Box 1251 Telephe (49) 77 / 654-0 Telefax (49) 77 / 654-356 e-mail dold-relays@dold.com internet http//www.dold.com 6.03. en / 425