EPSITRON Electronic Circuit Breakers Compact and Precise ECBs for DC Circuits
WHY SECONDARY-SIDE FUSE PROTECTION? On the secondary side, switchedmode power supplies provide DC voltage to control circuit loads (e.g., controllers, operating panels, displays and auxiliary relays). These control circuits also call for wiring protection and if the load has no protective unit of its own, device protection as well. Furthermore, Machinery Directive EN 60204 requires the detection of hazardous ground faults in control circuits and switching off within five seconds. Power Supply Unit R Conductor R Fuse R Contacts K R Ground fault or R Short circuit Loop Impedance The overcurrent protection in primary switched-mode power supplies reacts very quickly to overcurrents on the output side. Selective protection of individual current paths in the secondary circuit via fuses or conventional circuit breakers is often ineffective, if the power supply cannot deliver a brief overcurrent. WHAT TYPES OF FUSE PROTECTION ARE THERE? t [s] 0000 000 00 0 0. 0.0 0.00 5 0 5 t [s] 60 40 20 0 0 0, 0.0 B C D 3 5 0 20 30 t [s] 0 0 0. 0.0 0.004 7.5 4 A 2 4 6 8 5 I/I N I/I N I/I N Thermal Thermal and Magnetic Electronic Example: as found in NH and DP fuses High overcurrents required for fast tripping In the example: 0-fold overcurrent (related to the fuse nominal current): Tripping within range 30 ms (best case) or 200 ms (worst case) Only 2-fold overcurrent: Tripping within range 2 s (best case) or > 00 s (worst case) Found in circuit breakers or motor protection switches High overcurrents required for fast tripping In the example: 3... 5-fold overcurrent for B-characteristic and AC operation, additional safety factor.2 or.5 Thus, in the worst case a tripping current of 7.5 times the nominal current is necessary. Ensure precision settings Reaction within a short time even at low overcurrents Protection of long cable runs and small cross sections possible NH fuse = Low-voltage, high-power fuse DP fuse = Device protection fuse
Adjust HOW DOES AN ECB FUNCTION? The ECB verifies that the output current is greater than the nominal current. As soon as the output current exceeds the nominal current, the output is electronically switched off by a semiconductor switch. The trip time depends on the magnitude of the overcurrent. The measurement of the output current, processing and calculation of the tripping time, as well as actuation of the semiconductor switch are performed by a microprocessor that monitors one or more output channels. The corresponding tripping times can be taken from the graph on the right. t [s] 0 0 0. 0.0 7.5 0.004 4 A.5 2 3 4 5 6 8 0 5 20 30 I/I N ECB ADVANTAGES Switch off secondary-side overcurrents and short circuits even with long cable runs and small conductor cross-sections precisely, fast and repeatedly Selectivity, especially with ECBs having active current limitation Remote operation via digital input and output Readout functions (communication) through serial data transfer via digital input and output Beneficial installation size and width, for example, 8 output channels in just 42 mm (save more than 70% of installation space compared to miniature circuit breakers) Nominal current assignable for each channel Satisfy EN 60204- requirements for dependably switching off ground faults after five seconds (see right) DC OK Overload EPSITRON ECO Power, 787-732 ECB, 787-664 Motor
0.6 0.4 0. 0.06 0.04 0.02 0.0 0.006 0.004 0.002 0.00.3.45.2.5.5 2.0 2.5 3.0 3.5 7.5 EPSITRON ELECTRONIC CIRCUIT BREAKERS Single-Channel ECBs Push In CAGE CLAMP Connection Terminate solid and ferruled conductors via Push-In CAGE CLAMP Connections no operating tool needed Easy Wiring Input potential up to 40 A via double connection Signal output can be commoned for up to 30 devices Total reset by commoning the signal inputs Intuitive Status Indication Integrated, multi-color LEDs indicate the operating status of each channel Push/slide switch for switching on/ off, as well as acknowledgement Tripping Time Minutes Seconds Trip Characteristics Reliable, rapid and precise disconnection in case of overcurrent or short circuit High switch-on capacities > 50,000 µf Rated Current Industry s Most Compact True 6.0 mm width maximizes panel space Marking Device identification via WMB Markers or TOPJOB S Marking Strips With devices color coded according to nominal current Versatile Configuration Options Optional nominal current setting 8 A, in A increments 7 different configuration options for the digital measurement output
2-, 4- and 8-Channel ECBs Pluggable CAGE CLAMP Connection Technology Fast, vibration-proof, maintenance-free For solid, fine-stranded and ferruled conductors 00% protected against mismating With marking Rotary Switch Nominal current can be individually adjusted for each channel The setting is visible, even when no voltage is applied Transparent cover can be sealed and marked with TOPJOB S Marking Strips Intuitive Status Indication Each output channel has backlit buttons for switching on/off, as well as acknowledgement Integrated, multi-color LEDs indicate the operating status of each channel Communication.0 Remote digital input S resets all tripped channels. Digital output S3 transmits a simple group message indicating whether one of the channels was triggered by an overcurrent. Optional isolated signal contact 3/4 as group signal Tripping time (ms) 00000 3 A 6 A 0 A 4 A 8 A 0000 000 00 0 0 00 Output current (A) Trip Characteristics Reliable and precise disconnection in case of overcurrent or short circuit Optional, active short circuit current limitation* to.7 times the nominal current prevents a voltage drop in other current paths *Only for 787-66x/xxxx-xxx t Z GH DB S S2 K8 K7 K6 K5 K4 K3 K2 K K8 K7 K6 K5 K4 K3 K2 K Switching states of the Error states: STOP output channels: overcurrent/channel trigged on/off Communication 2.0 Remote digital input (S) switches certain channels on and off via pulse sequence. Digital output S2 transmits the current status (on/off/tripped/overcurrent) of each individual channel Optional transmission of input voltage and output/nominal current value for each channel
EPSITRON ELECTRONIC CIRCUIT BREAKERS Product Overview ECBs 97.8 90 90 27 6 94 5.5 45 5.5 45 42.5 42 Channel 2 Channels 4 Channels 8 Channels Nominal Voltage [V] DC Number of Channels Adjustable Nominal Current [A] Active Current Limitation Isolated Signal Contact Specialty Configuration Item Number 24 24 2 24 4 24 8 787-286/000-0000 2 787-286/0200-0000 4 787-286/0400-0000 6 787-286/0600-0000 8 787-286/0800-0000 8 787-286/008-0020 2 0 787-662 2 0 787-662/0000-0004 2 0 787-662/0000-0054 3.8 LPS 787-662/0004-000 0.5 6 787-662/0006-000 6 787-662/006-0000 2 2 787-662/022-000 2 0 787-664 2 0 787-664/0000-0004 2 0 787-664/0000-0054 3.8 LPS 787-664/0004-000 0.5 6 787-664/0006-000 6 787-664/006-0000 2 2 787-664/022-000 0.5 6 787-664/0006-054 2 0 787-668 2 0 787-668/0000-0004 2 0 787-668/0000-0054 0.5 6 787-668/0006-000 6 787-668/006-0000 0.5 6 787-668/0006-054 2 2 2 0 787-662/0000-000 4 2 0 787-664/0000-000 48 2 4 8 2 0 787-662/0000-0200 2 0 787-662/0000-0250 2 0 787-664/0000-0200 2 0 787-664/0000-0250 2 0 787-668/0000-0200 2 0 787-668/0000-0250
Model Code Key: 787-xx6a/bbcc-defg EPSITRON Series Design ECB Number of channels Lower nominal current (00: 0.5 A; 0: A; 02: 2 A) Upper nominal current (04: 3.8 A; 06: 6 A; 2: 2 A) With () or without (0) active current limitation Nominal voltage (0: 24 VDC; : 2 VDC; 2: 48 VDC) With (5) or without (0) potential-free contact; (2) settable single-channel variant Configuration (0: standard; 4: with group message tripped and switched off; 5, 6: customer specification
WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 32385 Minden Hansastraße 27 32423 Minden info@wago.com www.wago.com Headquarters +49 (0)57/ 887-0 Sales +49 (0)57/ 887-222 Orders +49 (0)57/ 887-44 333 Fax +49 (0)57/ 887-844 69 0888-060/902-690 EPSITRON ECB FLYER.0 US 03/207-00 Printed in Germany Subject to design changes WAGO is a registered trademark of the WAGO Verwaltungsgesellschaft mbh. Copyright WAGO Kontakttechnik GmbH & Co. KG All rights reserved. The content and structure of the WAGO websites, catalogs, videos and other WAGO media are subject to copyright. Distributing or changing the contents of these pages and/or videos is not permitted. Furthermore, the content may neither be copied nor made available to third parties for commercial purposes. Also subject to copyright are the images and videos that were made available to WAGO Kontakttechnik GmbH & Co. KG by third parties.