MEIDEN AC SPEED CONTROL EQUIPMENT THYFREC-VT210S 400V System 37 to 315kW (C/T) 400V System 45 to 370kW (V/T) QUICK START GUIDE NOTICE 1. Read this manual thoroughly before using the VT210S, and store in a safe place for reference. 2. Make sure that this manual is delivered to the final user. MEIDENSHA CORPORATION QS210S Rev1 i Feb 2000
Warning This Quick Start Instruction Guide is intended as a guide only. Read the Instruction Manual thoroughly before using the VT210S. Use extreme caution during installation. Do not open the front cover while power is applied. Always ground the Inverter heatsink. If in doubt, refer to your supplier or MEIDEN DRIVELINE Tel: 01908 276000 The information contained in this publication, including numerical data, has been prepared as a general guide to the product. No responsibility is assumed for errors herein. reserve the right to make changes to this document and Instruction Manual at any time. E&OE QS210S Rev 1 Page 1
Installation Install the Inverter vertically, so that the cable glands face downwards. Allow for the correct spacing around the Inverter for ventilation (X +>50mm, Y +>200mm). Fig. 1. Always ensure that the Inverter is switched off before wiring. Please note that TBA must be set in position shown (Fig. 2.) for 380-400V operation, and in position 1-2 for 415-460V operation. Connect wiring as shown in Fig. 2. Make sure that correct short circuit protection devices are fitted and best wiring practises are observed (see page 2-3 in the supplied manual). Fig.2. N.B. Terminal/Busbar arrangements differ on larger drives. (Refer to page 2-8 in the supplied manual). A Ferrite is supplied with the filter, which must be fitted to meet EMC compliance. The motor phase cables must be inserted through the output ferrite as per EMC Filter Kits Guide to Installation and Use. Voltage Surge For long motor cable lengths (>30m), a motor choke can be ordered which must be fitted between the Inverter and the motor. Motor cables must be screened at both ends. Connect inputs as shown in Fig. 3. or to suit your application. If using a potentiometer, connect the wiper to FSV terminal. Analogue signal cables MUST be screened. Connect one end of the screen to COM. The COM terminals are linked internally. RY0 is isolated and must NOT be connected to COM. (R RUN) (F JOG) (R JOG) Test Running the Drive Please note that VT210S drives are supplied either as Constant Torque or Variable Torque and cannot be changed by the user. Operating the drive type is identical in all other ways although maximum and minimum values of some parameters may vary. Default settings allow the basic running of the motor to prove the system, but first set: B00-1 set 31 assuming 415V, 50Hz B00-5 set motor rated current (A) supply, and max freq B00-4 Output Voltage may have requirement of 50Hz. to be set for non-standard motors. On power up, the Inverter display will cycle through a self-diagnostics check, and then show drive is in a ready state. confirming the Press FWD on the keypad and the motor will ramp up to 10Hz in a forward direction. The display will change from to ( local frequency setting A00-0). Press REV and check that the motor changes direction. Now press STOP, the motor will stop. Acceleration and Deceleration will be default values at this stage. QS210S Rev 1 Page 2
Configuration The Inverter parameter menu system is grouped into Modes and Blocks according to their functions and frequency of usage. To manoeuvre around the menu system, pressing the MOD key will change between the Monitor, A and B block parameters. Pressing the key will change through the parameters in that block. See Fig. 4. The display will alternate between the parameter number and its current value. Press SET to change the parameter value. Increase/decrease the value by using the and keys, and move to next digit by pressing the key. When you have set the parameter to the value you want, press SET. It is possible to reset to default values when the drive is not running, by setting parameter B06-3 to 9 (page 6-12). The parameter default values are such that the inverter can be quickly, and safely, checked after power on. However, some of the default values may need to be changed to suit specific applications. From default, only the Basic Function parameters can be accessed. Set parameter A05-0 from 2221 to 1111 to release further parameters blocks. Remote Running Fig.4. The inverter is set to run in Local (keypad) mode. With the drive display showing press STOP + LCL together to toggle between local and remote modes. From default settings, the inverter is set up to accept the following signal inputs: (page 6-11). FRUN Forward Run PSI1 Reverse Run RST Reset PSI2 Forward Jog EMS Emergency Stop ** PSI3 Reverse Jog FSV 0-10V signal reference ** by default is a normally open contact, coast to stop. Refer to manual (page 6-10) for options. Set B08-0 to 12 to power up in remote mode (page 6-16). If necessary, set new Accel/Decel times in A01-0 and A01-1 (page 6-3). Jog Accel/Decel can be set in B21-2 and B21-3 (page 6-21). Braking is set on from default. From default the signal reference is obtained from the 0-10V analogue input. This can be from a number of sources including a potentiometer as shown in Fig. 3. Torque Boost A02-0 Increase this value for loads with high Starting Inertia. (Refer to pages 6-3/6-6). QS210S Rev 1 Page 3
Setting Pre-set Speeds As well as running from 0-10V analogue reference, it is possible to set up to 8 pre-set speeds (plus Jog). Digital inputs PSI1-PSI5 can be programmed in a number of ways to suit the application. A worked example of using 10Hz, 13.20Hz, 25Hz, 40.32Hz and 50Hz pre-set speeds is shown below: Set B03-1 to 0 turns off F Jog Set B04-6 to 5 uses PSI5 as S2 Set B03-2 to 0 turns off R Jog Set B20-0 to 10.00 Prog Freq 0-10Hz Set B04-2 to 2 uses PSI2 as PROG Set B20-1 to 13.00 Prog Freq 1-13.20Hz to enable pre-set speeds Set B20-2 to 25.00 Prog Freq 2-25Hz Set B04-4 to 3 uses PSI3 as S0 Set B20-3 to 40.32 Prog Freq 3-40.32Hz Set B04-5 to 4 uses PSI4 as S1 Set B20-4 to 50 Prog Freq 4-50Hz Using inputs PSI3-PSI5 as binary inputs (see Fig. 5) it is possible to set any of the speeds. Please note that it is also possible to set independent accel/decel ramps to each pre-set speed. (Refer to B40-0, B41-x and B42-x on pages 6-37/6-40). Sequence Command Selected Frequency Prog S2 S1 S0 ON OFF OFF OFF Prog Freq 0-10Hz ON OFF OFF ON Prog Freq 1-13.2Hz ON OFF ON OFF Prog Freq 2-25Hz ON OFF ON ON Prog Freq 3-40.32Hz ON ON OFF OFF Prog Freq 4-50Hz ON ON OFF ON Prog Freq 5 - Unset ON ON ON OFF Prog Freq 6 - Unset ON ON ON ON Prog Freq 7 - Unset OFF ANY ANY ANY Analogue I/P Fig.5. Other Useful Features LCD Operator Panel - Upload/Download parameters, save 10 programs Contact you Supplier or for more information. Parameter (password) protection - B06-0 Pages 6-11/6-19 Programmable outputs - B05-0/2 Pages 6-11/6-18 Dynamic Braking - B80-1 Pages 7-3/7-4 Pattern Run - B5x-x Pages 6-38/6-39 PID Control - B43-x Pages 6-37/6-43 4-20mA input - B04-1 Page 6-11 Auxiliary Input - B24-0 Pages 6-22/6-29 Arbitary Scale - B05-2 Pages 6-11/6-18 QS210S Rev 1 Page 4
Param Description Parameter Listing Min - Max Param Description Min - Max Monitor/(Display) Parameters Output frequency D00-0 O/P frequency (Hz) D00-1 O/P frequency (%) D00-2 O/P frequency (AS) Frequency Setting D01-0 Set frequency (Hz) D01-1 Set frequency (%) D01-2 Set frequency (AS) Output (O/P) current D02-0 O/P current (A) D02-1 O/P current (%) D02-2 OLT monitor (%) D02-3 Heatsink temperature ( C) Voltage D03-0 DC voltage (V) D03-1 O/P voltage command (V) Sequence status D04-0 I/P D04-1 O/P Extended monitor D05-0 Fault history D05-1 Trace data entry D05-2 Non-default parameter list D05-3 Cumulative cond time (Hrs) D05-4 Cumulative run time (Hrs) D05-5 CPU version D05-6 ROM version Pattern run monitor D06-0 Step No. D06-1 Remaining time (s) Speed detection monitor (ASR) D07-0 Detection speed (Hz) D07-1 Detection speed (%) D07-2 Detection speed (AS) A Parameters Frequency setting A00-0 Set local frequency (Hz) A00-1 Set jog frequency (Hz) Acceleration/Deceleration times A01-0 Acceleration time - 1 (s) A01-1 Deceleration time - 1 (s) Torque boost A02-0 Torque boost voltage (%) A02-1 Reduced volt squ law trq (%) A02-2 Auto torque boost gain A02-3 Slip compensation gain (%) DC brake A03-0 DC braking voltage (%) A03-1 DC braking time (s) Custom parameters A04-0 Custom - 0 (Ref B07-0) A04-1 Custom - 1 (Ref B07-1) A04-2 Custom - 2 (Ref B07-2) A04-3 Custom - 3 (Ref B07-3) A04-4 Custom - 4 (Ref B07-4) A04-5 Custom - 5 (Ref B07-5) A04-6 Custom - 6 (Ref B07-6) A04-7 Custom - 7 (Ref B07-7) Block B skip parameters A05-0 Skip selector (1111-2221) B Parameters - Basic Functions Output ratings B00-1 Preset V/F pattern B00-2 Max O/P freq (Fmax) (Hz) B00-3 Base freq (Hz) B00-4 O/P voltage (V) B00-5 Motor rated current (A) B00-6 Carrier frequency (khz) Control methods B01-0 Run/stop B01-1 Inhibit (EMS) B01-2 Control source Start/stop frequency B02-0 Start freq (Hz) B02-1 Stop freq (DC brake start) (Hz) 0.1-6000 0.1-6000 0.0-10.0 0.0-25.0 0.00-10.00 0.0-5.0 0.1-10.0 1111-2221 10-59 3.0-440.0 0.0-440.0 0-460 Icrx0.3 - Irc 3-8 1111-3223 11-32 11-22 0.1-60.0 0.1-60.0 B Parameters - Basic Functions Prog I/P config 1 - operating commands B03-0 R RUN B03-1 F JOG B03-2 R JOG B03-3 HOLD B03-4 BRAKE B03-5 PICK B03-6 COP B03-7 CSEL B03-8 IPASS Prog I/P config 2 - select commands B04-0 VFS B04-1 IFS B04-2 PROG B04-3 CFS B04-4 S0 B04-5 S1 B04-6 S2 B04-7 FUP B04-8 FDW B04-9 FUP/FDW step (Hz) Meter O/P gain/scale multiplier B05-0 O/P gain (FM) B05-1 O/P gain (AM) B05-2 AS display coeff (AS) Protection/operation (PP/O) locks B06-0 PP/O locks B06-1 Reverse lock B06-2 Fault history buffer clear B06-3 Default value load Custom parameter register B07-0 Custom - 0 (Ref A04-0) B07-1 Custom - 1 (Ref A04-1) B07-2 Custom - 2 (Ref A04-2) B07-3 Custom - 3 (Ref A04-3) B07-4 Custom - 4 (Ref A04-4) B07-5 Custom - 5 (Ref A04-5) B07-6 Custom - 6 (Ref A04-6) B07-7 Custom - 7 (Ref A04-7) Operation panel initial mode B08-0 Initial mode B08-1 Operation monitor B08-2 LCD OPU monitor B08-3 LCD OPU bar graph B Parameters - Extended Functions Program frequency setting B20-0 Program frequency - 0 (Hz) B20-1 Program frequency - 1 (Hz) B20-2 Program frequency - 2 (Hz) B20-3 Program frequency - 3 (Hz) B20-4 Program frequency - 4 (Hz) B20-5 Program frequency - 5 (Hz) B20-6 Program frequency - 6 (Hz) B20-7 Program frequency - 7 (Hz) Acceleration/deceleration times B21-0 Acceleration time 2 (s) B21-1 Deceleration time 2 (s) B21-2 Jog acceleration (s) B21-3 Jog deceleration (s) B21-4 S curve characteristics (s) B21-5 Time unit multiplier Frequency skip B22-0 Skip frequency 1 (Hz) B22-1 Skip band 1 (Hz) B22-2 Skip frequency 2 (Hz) B22-3 Skip band 2 (Hz) B22-4 Skip frequency 3 (Hz) B22-5 Skip band 3 (Hz) Ratio Interlock setting B23-0 Polarity setting (A&B) B23-1 Coefficient A value B23-2 Bias B value (Hz) B23-3 Upper limit (Hz) B23-4 Lower limit (Hz) I/P terminal function B24-0 I/P terminal mode B24-1 AUX I/P gain setting O/P terminal function B25-0 FM/AM O/P parameters B25-1 RUN terminal parameters B25-2 ATN terminal parameter 0.01-2.00 0.20-2.00 0.20-2.00 0.01-100.0 1111-1239 11-22 0-9999 0-9999 11-32 0.0-9.9 0.0-9.9 0.0-9.9 0.0-5.0 1-3 0.0-10.0 0.0-10.0 0.0-10.0 11-22 0.000-10.000 0.00-440.00 1111-1232 0.000-5.000 00-88 0-15 0-15 QS210S Rev 1 Page 5
Param Description Parameter Listing Min - Max Param Description Min - Max B Parameters - Extended Functions Detect levels sequence O/P B26-0 ATN detect band (%) B26-1 Current det level (IDET) (%) B26-2 Speed det level 1 (SPD1) (%) B26-3 Speed det level 2 (SPD2) (%) Retry/Pick up B28-0 No. of retries B28-1 Retry wait time (s) B28-2 Pick-up wait time (s) B28-3 Pick-up voltage time (s) Overcurrent limit B29-0 Drive current limit (%) B29-1 Regen torque limit (%) Overload B30-0 Overload setting (%) B30-1 0Hz overload (%) B30-2 0.7 Ftrq overload (%) V/F middle point B31-0 Frequency 2 (GF2) (Hz) B31-1 Voltage 2 (GV2) (%) B31-2 Frequency 1 (GF1) (Hz) B31-3 Voltage 1 (GV1) (%) Start interlock B32-0 Start/stop frequency (Hz) B32-1 Start/stop freq hysterises (Hz) B32-2 Interlock frequency (Hz) B32-3 RUN delay timer (s) High-efficiency operation B33-0 High-efficiency time constant (s) B33-1 Voltage lower limit (%) S/W option configuration B40-0 S/W operation select Program ramp - acceleration B41-0 Acceleration time - 0 (s) B41-1 Acceleration time - 1 (s) B41-2 Acceleration time - 2 (s) B41-3 Acceleration time - 3 (s) B41-4 Acceleration time - 4 (s) B41-5 Acceleration time - 5 (s) B41-6 Acceleration time - 6 (s) B41-7 Acceleration time - 7 (s) Program ramp - deceleration B42-0 Deceleration time - 0 (s) B42-1 Deceleration time - 1 (s) B42-2 Deceleration time - 2 (s) B42-3 Deceleration time - 3 (s) B42-4 Deceleration time - 4 (s) B42-5 Deceleration time - 5 (s) B42-6 Deceleration time - 6 (s) B42-7 Deceleration time - 7 (s) 5-300.0 1.0-105.0 1.0-105.0 0-10 1-30 1-10 1-300 50-300 5-300 50-105 20-105 50-105 0.0 - Fmax 0.0-100.0 0.0 - Fmax 0.0-100.0 0.00-10.00 10-301 55-100 11-24 B Parameters - Software Functions Pattern run step - 4 B54-0 Mode B54-1 Frequency (Hz) B54-2 Time (s) Pattern run step - 5 B55-0 Mode B55-1 Frequency (Hz) B55-2 Time (s) Pattern run step - 6 B56-0 Mode B56-1 Frequency (Hz) B56-2 Time (s) Pattern run step - 7 B57-0 Mode B57-1 Frequency (Hz) B57-2 Time (s) Pattern run step - 8 B58-0 Mode B58-1 Frequency (Hz) B58-2 Time (s) Pattern run step - 9 B59-0 Mode B59-1 Frequency (Hz) B59-2 Time (s) 0-33 0-43 0-53 0-63 0-73 0-83 B Parameters - Software Functions PID control B43-0 Proportional gain B43-1 Integral time constant (s) B43-2 Differential time constant (s) B43-3 Upper limit (%) B43-4 Lower limit (%) Traverse option B44-0 Centre freq (FH) (Hz) B44-1 Amplitude - A (%) B44-2 Drop - D (%) B44-3 Acceleration time - B (s) B44-4 Acceleration time - C (s) B44-5 Deviated traverse - X (%) B44-6 Deviated traverse - Y (%) Pattern run step - 0 B50-0 Mode B50-1 Frequency (Hz) B50-2 Time (s) Pattern run step - 1 B51-0 Mode B51-1 Frequency (Hz) B51-2 Time (s) Pattern run step - 2 B52-0 Mode B52-1 Frequency (Hz) B52-2 Time (s) Pattern run step - 3 B53-0 Mode B53-1 Frequency (Hz) B53-2 Time (s) 0.01-10.0 0.0-30.0 0.000-1.000 50-100 50-0 0.1 - Fmax 0.1-20.0 0.0-50.0 0.5-60.0 0.5-60.0 0-2 0-2 0-13 0-23 QS210S Rev 1 Page 6
Inverter.. Non-default Parameters Job No.. Reference.. Parameter Set To.. Notes Parameter Set To.. Notes QS210S Rev 1 Page 7