Military COTS AC Line Filter

Military COTS AC Line Filter 8 to Vrms 9Arms kw @ Vrms 9mΩ @ 00ºC Input Output kw @ 30Vrms Max Series Voltage Current Resistance Output Power F ull P ower O peration : -ºC to >db @ 0kHz Differential & Common-mode Attenuation +00ºC MCOTS series of EMI AC Line Filters brings SynQor s field proven technology and manufacturing expertise to the military and aerospace power applications marketplace. SynQor s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation and low series resistance. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. T-N-M 0-30-H 0 ter Hz F il C F A M 0-0 AC Line MCOTSVrms 9Arms 8 to Operational Features - C to +00 C Operation 9Arms output current Very low series resistance MACF-00-30-HT-N-M Module >db @ 0kHz Differential & Common-mode Attenuation All capacitors are safety-rated X7R multi-layer ceramic Meets common EMC standards in properly designed system with SynQor's MPFC module and MCOTS 70 converters 00Hz and 0/0 Hz versions Mechanical Features Standard Size:.9" x.39" x 0." (3. x 0. x 3mm) Total weight:.0oz (g) Flanged baseplate version available Compliance Features In-Line Manufacturing Process MACF Series filters (with MPFC & MCOTS converters) are designed to meet: MIL-STD- for EMC MIL-STD-399 MIL-STD-70 AS900 and ISO 900 certified facility Full component traceability Contents Page No. Safety Features 0Vdc input-to-case & input-to-gnd-pin high-potential test Safety rated class X line-to-line & class Y line-to-gnd capacitors Certified 090- requirement for basic insulation (see Standards and Qualifications page) Phone -888-7-99 Diagrams...................................... Electrical Characteristics................................... Basic Operations and Features............................... Standards & Qualification Testing............................ Encased Mechanical Diagram................................ Flanged Mechanical Diagram................................ Ordering s.................................... Doc.# 00-0007 Rev. C 3 7 8 9 Page

Diagrams Fundamental Circuit Diagram AC POWER INPUT AC POWER OUTPUT PFC Pin Pin PFC Pin Pin Pin Typical Connection Diagram AC POWER INPUT DC POWER OUTPUT 390 Vdc 8 - Vac AC Line Fuse Protective Earth Ground AC Line /Neutral PFC PE GND MOV +Vout + MCOTS AC Line Filter TVS PFC MCOTS PFC Module C Hold-up -Vout MOV : 300VAC, 0J; (EPCOS S0K300E) TVS : 00V, 3J; (Two VISHAY.KE00CA devices connected in series) C Hold-up: 0V, 390μF; (United Chemi-Con ELXSVSN39MR0S) Fuse : 0VAC,.A; (Littelfuse 0.MXEP) Phone -888-7-99 Doc.# 00-0007 Rev. C Page

Electrical Characteristics Vin <= Vrms, Iout <= 9Arms unless otherwise specified. s subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Isolation Voltage 0 Vdc 9 Arms Output Current (Continuous) Output Current (Surge) Vrms 00 A S Operating Case Temperature - 00 C Storage Case Temperature - 3 C Input/output to pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 0 Vrms 9 Arms Output Current (Continuous) ELECTRICAL CHARACTERISTICS Output Voltage (Continuous) Vout = Vin - (Iin x Rs) V 30 mω Series Resistance Rs Total Tcase = ºC Tcase = 00ºC 9 mω Power Dissipation 9Arms output current Tcase = ºC 0. Tcase = 00ºC W.8 Total Differential-Mode Capacitance W. µf Measured across input or output pins Total Common-Mode Capacitance 0/0Hz version x 0 nf Measured between pin and any other pin Total Common-Mode Capacitance 00Hz version x 8.3 nf Measured between pin and any other pin Leakage current in Pin 0/0Hz version.9 marms 0Vac L-N 0Hz, See Note Leakage current in Pin 00Hz version.8 marms Vac L-N 00Hz, See Note Noise Attenuation See Figure Isolation Resistance 00 MΩ Any pin to pin RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-7) MIL-HDBK-7F.9 0 Hrs. Ground Benign, Tb = 70 C Calculated MTBF (MIL-7) MIL-HDBK-7F 0.339 0 Hrs. Ground Mobile, Tb = 70 C Field Demonstrated MTBF 0 Hrs. See our website for details Note : If the neutral line is interrupted, leakage current may reach twice this level. Phone -888-7-99 Doc.# 00-0007 Rev. C Page 3

BASIC OPERATION AND FEATURES 0 This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface an AC power source with a SynQor MCOTS PFC module and one or more SynQor converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic safety rated capacitors are used. -0-0 Attenuation (db) A typical application would place the MCOTS AC line filter close to the AC input power entry point. The AC line filter pin would be connected to the chassis ground that is common with AC input power protective earth () or other earthed point used for EMI measurement. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. 0-0 -80-00 Differential-mode Attenuation Common-mode Attenuation 0/0Hz Common-mode Attenuation 00Hz -0 Do not connect the outputs of multiple MCOTS AC line filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents will cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. -0-0.00E+03.00E+0.00E+0.00E+0.00E+07 Frequency (Hz) Figure : Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. Source and load resistance are 0Ω. LISN Source 0 Ω Imeas Vin(+) Vout(+) EMI Filter Inoise 0 Ω LISN Vin(-) Vout(-) Figure : Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. Source and load resistance are 0Ω. Phone -888-7-99 Doc.# 00-0007 Rev. C Page

Standards & Qualification Testing MIL-STD-80G Test Fungus Method 08. Mil-COTS MIL-STD-80G Qualification Testing Description Table 08.-I 00. - Procedure I Storage: 70,000 ft / hr duration 00. - Procedure II Operating: 70,000 ft / hr duration; Ambient Temperature Rapid Decompression 00. - Procedure III Storage: 8,000 ft to 0,000 ft Acceleration 3. - Procedure II Operating: g Salt Fog 09. Storage 0. - Procedure I Storage: 3 C / 3 hrs 0. - Procedure II Operating: 00 C / 3 hrs 0. - Procedure I Storage: - C / hrs 0. - Procedure II Operating: - C / 3 hrs Temperature Shock 03. - Procedure I - C Storage: - C to 3 C; cycles Rain 0. - Procedure I Wind Blown Rain Immersion. - Procedure I Non-Operating Humidity 07. - Procedure II Aggravated cycle @ 9% RH (Figure 07.-7 aggravated temp - humidity cycle, cycles) Random Vibration. - Procedure I 0-000 Hz, PSD level of. g/hz (. grms), duration = hr/axis. - Procedure I 0 g peak, ms, Functional Shock (Operating no load) (saw tooth). - Procedure VI. - Category 0. - Procedure I Bench Handling Shock Rotary wing aircraft - helicopter, hrs/axis, 0 g (sine sweep from 0-00 Hz) Blowing Dust 0. - Procedure II Blowing Sand Altitude High Temperature Low Temperature Shock Sinusoidal vibration Sand and Dust Mil-COTS Converter and Filter Screening Screening Process Description Baseplate Operating Temperature Storage Temperature Pre-Cap Inspection Temperature Cycling Burn-In M-Grade - C to +00 C - C to +3 C - C to +3 C IPC-A-0, Class III MIL-STD-883F, Method 00, Condition B, 0 Cycles 00 C Baseplate Hours 9 Hours 00% C - C, + C, +00 C MIL-STD-883F, Method 009 Final Electrical Test Final Visual Inspection S-Grade - C to +00 C Phone -888-7-99 Doc.# 00-0007 Rev. C Page

Parameter Notes & Conditions STANDARDS COMPLIANCE UL 090- Basic Insulation CAN/CSA-C. No. 090- EN090- Certified by TUV All Filter versions meet EN090- leakage current requirements with a 0Vrms L-N 0/0Hz input. The 00Hz filter version also meets EN090- leakage current requirements with a Vrms L-N 00Hz input but not with a 0Vrms L-N 00Hz input. Note: An external input fuse must always be used to meet these safety requirements, see the Typical Connection Diagram. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Altitude # Units 3 0 pins Test Conditions 9% rated Vin and load, units at derating point, 000 hours 0- Hz sweep, 0.00" total excursion, min./sweep, 0 sweeps for 3 axis 00g minimum, drops in x, y, and z axis - C to 00 C, unit temp. ramp C/min., 00 cycles Toperating = min to max, Vin = min to max, full load, 00 cycles Tmin-0 C to Tmax+0 C, C steps, Vin = min to max, 0-0% load 8 C, 9% RH, 000 hours, continuous Vin applied except min/day MIL-STD-883, method 003 70,000 feet ( km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Phone -888-7-99 Doc.# 00-0007 Rev. C Page

Encased Mechanical Diagram.8 0.00 [3. 0.0].00 [0.8].00 [3.].000 [.0] 0.3 0.00 [.7 0.0] +0.00 0. -0.00 +0.0 3.00-0. [ ] 0. [.] 0.3 0.00 [.7 0.0].38 0.00 [0.0 0.0].90 [8.3].90 [8.3] 0.33 0.00 [.9 0.0] 0.07 0.00 [ 0.3 0.] BOTTOMSIDE CLEARANCE 0.00 [0.] 0.3 0.00 [3.79 0.0].00 [3.] NOTES ) Applied torque per screw should not exceed in-lb. (0.7 Nm). ) Baseplate flatness tolerance is 0.00" (.0 mm) TIR for surface. 3) Pins are are 0.00 (.0mm) diameter, with 0.080 (.03mm) diameter standoff shoulders. ) All Pins: Material - Copper Alloy ) ) 7) 8) Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Total weight:.0oz (g) Threaded and Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.0 in. (x.x +/-0.mm) x.xxx +/-0.00 in. (x.xx +/-0.mm) PIN DESIGNATIONS Pin Label Name PFC PFC PFC PFC Function AC Line AC Line / Neutral Protective Earth PFC Input Line PFC Input Line / Neutral - unless otherwise noted. 9) Workmanship: Meets or exceeds current IPC-A-0 Class II Phone -888-7-99 Doc.# 00-0007 Rev. C Page 7

Flanged Mechanical Diagram TOP VIEW 3.0 SIDE VIEW BOTTOM VIEW [80.0 ].8± ± 0.00 [ 3.± ± 0.0] 0. [.3 ] 0.90± 0.0 [.± 0.3].00 [3.].000 [.0] USE WITH -0 OR M3 SCREW (x) R.0 [.].300 [33.0].38± 0.00 [ 0.0± 0.0].8 [7.0].900 [8.] 0.0 [.] 0.30± 0.00 [ 7.87± 0.0] 0.00 [0.] 0.87 [.3].90 [7.93].00 0. [3.8] NOTES [3.] PIN DESIGNATIONS ) Applied torque per screw should not exceed in-lb. (0.7 Nm). ) Baseplate flatness tolerance is 0.00" (.0 mm) TIR for surface. 3) Pins are are 0.00 (.0mm) diameter, with 0.080 (.03mm) diameter standoff shoulders. ) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate ) Undimensioned components only for visual reference. ) Weight:.oz (8g) 7) All dimensions in inches (mm) Tolerances: x.xx +/-0.0 in. (x.x +/-0.mm) x.xxx +/-0.00 in. (x.xx +/-0.mm) Pin Label Name PFC PFC PFC PFC Function AC Line AC Line / Neutral Protective Earth PFC Input Line PFC Input Line / Neutral - unless otherwise noted. 8) Workmanship: Meets or exceeds current IPC-A-0 Class II Phone -888-7-99 Doc.# 00-0007 Rev. C Page 8

Ordering s Family Input Frequency Input Voltage Package Thermal Design Screening Level MACF 00 30 HT N S MACF: AC Line Filter 00: 0/0 Hz 00: 00 Hz N: Encased Threaded 30: 8 to Vrms HT: Half-Brick Tera D: Non-Threaded F: Flanged S: Standard M: Military Part Number Example: MACF-00-30-HT-N-M APPLICATION NOTES ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. Not all combinations make valid part numbers, please contact SynQor for availability. Contact SynQor for further information and to order: PATENTS Phone: Toll Free: Fax: E-mail: Web: Address: 978-89-000 888-7-99 978-89-00 power@synqor.com Swanson Road Boxborough, MA 079 USA Phone -888-7-99 SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor s patents include the following:,,890,9,9,89,8,89,,97,987 7,00,309 7,08, 7,9, 7,7,87 7,787, 8,9,97 8,,07 9,3,0 Warranty SynQor offers a two () year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Doc.# 00-0007 Rev. C Page 9