PRODUCT MANUAL Phoenix 540/622 Vertical Lift
CAUTION Safety Warning Moving Parts: Do not obstruct operation of mechanism with fingers or any object. Injury or damage could result. If adjusting the limits, do so prior to wiring into control systems. Risk of Electrocution: Do not connect any power to the lift until installation is complete. Attach the display panel after the lift has been properly installed and tested. Unit operates on a 240V with a current draw of 0.1A. Wear Protective Eyewear: During installation this product or parts of it may move in unexpected ways. Wear protective eyewear to ensure safety at all times. Be Prepared: Organise your mounting hardware and have the necessary tools readily accessible before installation. Do not expose to extreme temperatures or corrosive materials. Minimize exposure to the elements. This will void your warranty and reduce the life of the product. This product should only be installed by a qualified technician. It may be illegal to install this product in your region if you are not a licensed technician. Doing so will also void your warranty. Manual Revision: v2.0.20111129 Page 2
CONTENTS Table of Contents Parts List Screw Kit Phoenix Diagram Installation - Hinged Lid Installation - Fixed Lid Adjusting the limits Wiring Automating the Phoenix Troubleshooting Tips Specifications Warranty and Returns Policy 4 5 6 7 8 9 10 11 12 13 16-17 Thank You Thank you for purchasing this Ultralift product. We are sure you will enjoy this unit for years to come. Before installing, operating or adjusting this product, please read this instruction book carefully and completely. Page 3
PARTS Parts Checklist When you receive this product, please do the following to ensure you have all of the needed components included in the package. Open the carton & inspect for damage Locate the following parts: 1 Phoenix Lift (Complete with pre-wired IR kit) 1 Control Box (See Page 14) 2 Cross Rail (See Page 6) 2 Hanging Rail (See Page 6) 4 Lid Holder (See Page 8) 2 Cover Support (See Page 8) 1 IR hand held remote control 1 Hand Controller (See Page 12) 1 Infrared Eye (See Page 14) 1 Power Lead (See Page 14) 1 Motor Cable (See Page 14) 1 Base Plate (See Page 6) 1 Screw kit (See Next Page) Page 4
PARTS Screw Kit : Phoenix 540/622 A B M4 Pan Phillips screws (16mm Long) Quantity: 4 For fastening certain Screens to Hanging Rails M5 Pan Phillips screws (16mm Long) Quantity: 4 For fastening certain Screens to Hanging Rails C 5.3 x 20 x 1.25 Washers Quantity: 8 To fasten Screens to Hanging Rails. For use with: M4x16 Pan Phillips screws (A) - 4 required or M5x16 Pan Phillips screws (B) - 4 required Different Screws (A,B,D,F) are used depending on the screen you have. D M6 Pan Phillips screws (16mm Long) Quantity: 4 For fastening certain Screens to Hanging Rails E 7.4 x 20 x 1.25 Washers Quantity: 4 For use with M6x16 Pan Phillips screws (D) F M8 Pan Phillips screws (25mm Long) Quantity: 4 For fastening certain Screens to Hanging Rails G Cable Ties Quantity: 6 For cable management to keep leads tidy H M4 Pan Phillips timber screws (25mm Long) Quantity: 8 Fasten Base in Position on Cabinet Base / Floor I M6 Countersunk Cap screws (16mm Long) Quantity: 4 Fastens baseplate onto Phoenix Body J M5 Pan Phillips screws (40mm Long) Quantity: 2 To tighten bottom of Hanging Rails K M5 Pan Phillips screws (20mm Long) Quantity: 2 To tighten top of Hanging Rails Page 5
DIAGRAM Phoenix Hinged Cabinet Lid Curved Top to Open Hinged Lid Cross Rail Note: Phoenix 622 shown. Phoenix 540 has a rounded vertical actuator and not a rectangular one. Hanging Rail Base Plate Hanging Rail Cross Rail Phoenix Fixed Cabinet Lid Lid Holder Brackets to fasten unhinged Cabinet Lid Cross Rail Cross Rail Note: Phoenix 622 shown. Phoenix 540 has a rounded vertical actuator and not a rectangular one. Hanging Rail Base Plate Hanging Rail Support Bracket Page 6
INSTALLATION Installation Procedure (Hinged Lid) The Phoenix needs to be assembled before use. Please follow these instructions carefully. 1. Screw Base Plate onto Main Body using four M6x16 countersunk screws. (Screw Kit Part J). 2. You will notice the Main Body has four M8 Nyloc nuts fastened to it. Unfasten the four M8 Nyloc nuts and attach the Cross Rails to the Main Body using the nuts. Make sure Cross Rails are level. (at right angle to the Main Body) 3. Screw the Hanging Rails onto the back of your screen using appropriate sized screws for your screen. (Screw Kit Parts A-G). See Page 11 for details. 4. Hang Screen with Hanging Rails onto the Cross Rails of the lift. 5. Undo the screws on the side of the Main Body. If you are using a hinged cabinet lid, adjust the height of the curved top so that it sits slightly higher than the screen. This will lift up a hinged lid without damaging the screen. If you are using a fixed cabinet lid that does not flip open like a hinged lid (ie. Is attached to the top of the moving Phoenix mechanism), please follow the instructions on the next page. 1 2 3 4 5 Page 7
INSTALLATION Installation Procedure (Fixed Lid) If fixing a cabinet lid and rear surrounds to the Phoenix Lift (Optional) If you are not using a hinged cabinet lid, you can fix the lid directly to the Phoenix itself, as shown on Page 8. You will need to use the four brackets supplied. You can also fasten rear surrounds to the back of the Phoenix Lift for a stylish finish. 1. Remove the curved top and sides of the Phoenix lift. 2. Attach two Lid Holder brackets marked P to the Main Body. (see Page 8 for close-up view) 3. Attach the Support Brackets to Cross Rails through the holes in the ends of the Cross Rails. 4. Attach two more Lid Holder brackets marked P to the Support Brackets used in Step 3. 5. Rear cover panels (not supplied) can be attached to the back of the Lid Holder Brackets installed in Steps 2 and 4. Side panels must be securely fastened to the Rear cover panel. 6. Fasten TV Screen to Hanging Rails (see Page 11) and hang Hanging Rails with TV on Cross Rails. Attach Lid / Top Cover to the top of the four Lid Holder brackets. 1 2 3 4 5 6 Flat Screen TV is fastened to hanging rails and hung on cross rails. Fixed Lid is fastened to Lid Holder Brackets. Page 8
WIRING Adjusting Motor Limits Before First Use: On the hand controller, press down until the lift is completely in the down position. Then hold down for 6 seconds. The lift should move up and down slightly. The system is now initialised. UP Hand Controller DOWN IMPORTANT: The lift should not be run up and down more than 4 times without a 10 minute break. Overheating will damage the Control Box. To set travel limits: Using the hand controller, press the up button. When the lift is at the desired height press the down button to stop it. Then use the remote to raise and lower the lift. The lift will only move to the point set by the hand controller. Troubleshooting Tips Phoenix Will Not Rise: Attempt to re-initialize legs using hand controller Check that all appropriate cables are plugged in correctly (i.e. motor cables, power lead, hand controller, IR eye). If using IR remote control, ensure line of sight between remote and IR eye Phoenix Will Not Lower: Check Cabling Hold down on the hand controller Phoenix Will Not Raise Past Desired Position: Reset travel limits Page 9
WIRING Wiring Diagram 1 4 5 3 2 6 1. 2. 3. 4. 5. 6. Control Box. Power Lead. Connect to mains power. Motor Cable. Plug motor cable into port 1. (If multiple motors are being used then use the other ports as well) Hand controller. Infrared Eye. Place infrared eye in a position with line of sight to the IR remote. Connect to motor. Page 10
WIRING Automating the Phoenix The Phoenix can be integrated into most control systems using contact relays. To get the desired action, bridge the wires together briefly. See the table below for a summary of which wires can be bridged. To set the Memory positions: 1. Run the lift to the desired position. 2. Activate Store and then MemoryX very quickly afterwards. (You have about 2 seconds after the store command) 3. After this, activating the Memory X command will run the lift to that position. Other end of CAT5 cable connects to Control Box PIN 1 PIN 8 Control Box Commands: For Standard 8 Position Modular Plug 8P8C (Ethernet Cable) Function: Pins: Colour: (using T568A Cat 5 cable) Up 4 & 5 Blue & Blue/White Down 4 & 8 Blue & Brown Store 2 & 8 Green & Brown Memory 1 3 & 5 Orange/White & Blue/White Memory 2 3 & 8 Orange/White & Brown Memory 3 2 & 5 Green & Blue/White Page 11
Please Note: Due to the 660mm travel restriction it is not recommended to use a screen higher than 640mm. Maximum load: 65kg Options Adjustable height VESA mount plate also available. 350 91 Lid / Shroud Bracket 540 minimum install height without shroud bracket 660mm max travel 102 Optional Lid / Shroud Brackets 350 110 www.ultraliftaustralia.com.au Phone: +613 9459 0873 Fax: +613 9457 6686 Email: sales@ultraliftaustralia.com.au Phoenix 540 Updated:29/11/11
Please Note: Due to the 675mm travel restriction it is not recommended to use a screen higher than 655mm. Options VESA mount plate for screens 19" - 32" also available. 730 675 max lift 108 91 622 minimum height with lid opener attached 450 150 www.ultraliftaustralia.com.au Phone: +613 9459 0873 Fax: +613 9457 6686 Email: sales@ultraliftaustralia.com.au Phoenix 622 Updated: 26/7/11
Phoenix 622 : 450mm Phoenix 540 : 350mm 91 Ensure there is a 5mm gap on left and right side of the hinged lid if hinged lid is going to be flush mounted in cabinet. 5mm Gap around front and side of hinged lid if lid is flush mounted. Screen Height + 11mm Phoenix 622: 675 Max Travel Phoenix 540: 660 Max Travel 20 150 Route cables from rear of cabinet. Ensure cables are long enough to reach screen when fully extended. www.ultraliftaustralia.com.au Phone: +613 9459 0873 Fax: +613 9457 6686 Email: sales@ultraliftaustralia.com.au Phoenix 622 & 540 Hinged Lid Cabinet Diagram Updated: 20/12/11
3-5mm Gap Between Lid and Top of Cabinet Lid Overhang (0mm minimum) DETAIL A SCALE 1 : 5 DETAIL B SCALE 2 : 3 B A 15 15 min Screen Height 20 min 150 (Phoenix 622) 110 (Phoenix 540) 450 (Phoenix 622) 350 (Phoenix 540) Route cables from rear of cabinet. Ensure they are long enough when lift is fully extended. www.ultraliftaustralia.com.au Phone: +613 9459 0873 Fax: +613 9457 6686 Email: sales@ultraliftaustralia.com.au This work is copyright. Apart from any use permitted under the Copyright Act 1968, no part may be reproduced by any process, nor may any other exclusive right be exercised, without the permission of Ultralift Australia Phoenix 622 & 540 Fixed Lid Cabinet Diagram Updated: 24/01/12
This work is copyright. Apart from any use permitted under the Copyright Act 1968, no part may be reproduced by any process, nor may any other exclusive right be exercised, without the permission of Ultralift Australia www.ultraliftaustralia.com.au Phone: +613 9459 0873 Fax: +613 9457 6686 Email: sales@ultraliftaustralia.com.au Phoenix 622 & 540 Fixed Lid Cabinet Diagram Updated: 24/01/12
RETURNS POLICY Page 1 of 2 Warranty and Returns Policy At Ultralift Australia Pty Ltd, we take pride in the fact that our products are of the highest quality. Because of this, we offer the following programs to ensure your satisfaction. ULTRALIFT 2 YEAR WARRANTY 1. The product is warranted for 24 months from the date of invoice. Subject to the conditions of this warranty, Ultralift Australia or an authorised installer will perform necessary service on the product without charge for parts or labour if, in the opinion of Ultralift Australia, the product is found to be faulty within the warranty period. 2. This warranty only applies to Ultralift Australia products when purchased from Ultralift Australia or from an authorised dealer. 3. This warranty only applies if the product has been installed and used in accordance with the manufacturer s recommendations (as noted in the instruction manual) under normal use and reasonable care (in the opinion of Ultralift Australia). The warranty covers normal domestic, commercial or educational use only. It does not cover damage, malfunction, neglect, build-up of dirt or dust, abuse, maladjustment of customer controls, mains supply problems, thunderstorm activity, infestation by insects or vermin, tampering or repair by unauthorised persons (including unauthorized alterations), exposure to abnormally corrosive conditions or any foreign object or matter having entered the product. 4. If warranty service is required you should: Contact your installer for advice on how to rectify the issue. If this does not solve the problem please call Ultralift Australia on 61 3 9459 0873 for advice. If the device requires service, return the product to Ultralift Australia for repair. Please Note: Freight and insurance to and / or from the location of the device must be arranged by you. Please ensure that items returned are packed in an appropriate manner. 5. The warranties hereby conferred do not extend to, and exclude, any costs associated with the installation, de-installation or re-installation of a product. This includes costs related to the mounting, de-mounting or re-mounting of any screen, (and any other ancillary devices), delivery, handling, freighting, transportation or insurance of the product or any part thereof or replacement to such installation, deinstallation, re-installation or transit. Ultralift Australia Pty Ltd Email: sales@ultraliftaustralia.com.au Web: www.ultraliftaustralia.com.au Phone: 61 3 9459 0873 Fax: 61 3 9457 6686 10 Vernon Ave, Heidelberg Heights VIC 3081 Australia
RETURNS POLICY Page 2 of 2 OUR HASSLE FREE RETURN PROGRAM Our thirty day return program means you may return your purchase, excluding special orders and/ or non stock products, to us should you be dissatisfied with your purchase within thirty days of receipt of the product. You must return the item(s) to us by 2nd day freight, insured for full value, with original packaging, documentation, all manuals and accessories. Freight charges, for delivery and return and related insurance charges, will not be refunded or credited. There will also be a restocking fee of 15% of the purchase price. CONDITIONS OF RETURNED ITEMS Do not write on the box. If the box is written on, the returned product will be refused. Be in the original shipping carton with all original packing material. Include all accessories in their original wrapping/packing material. The actual replacement cost for missing items will be deducted from your refund/credit. Include all manuals, warranty information and instructions. The actual replacement cost for missing items will be deducted from your refund/credit. DEFECTIVE OR D.O.A. PROGRAM In the case of defective or D.O.A. product(s), no charges will apply. Our Customer Service team must be notified within 30 days of your invoice date if there are any problems with any item(s) upon receipt. Defective or D.O.A. merchandise will be repaired and returned or exchanged for the same make or model. FOR ITEMS DAMAGED DURING TRANSPORT Ultralift Australia Pty Ltd endeavours to use reputable carriers, but occasionally shipping damage does occur. Resolving the problem of transit damage or loss depends on the cooperation of all parties. In the event of damage or loss it is imperative that you follow these guidelines: 1. Inspect all shipments upon arrival. If damage or loss is apparent upon delivery, do not accept the goods and do not sign for damaged or missing cartons. If you do accept the goods, keep all packing materials and boxes with the damaged product. 2. Immediately advise Ultralift Australia of all damages or problems with the delivery of goods. REFUNDS Established Account: A full refund will not be issued if the purchaser s account has an open balance. A credit memo will be issued, and credit will be applied first to the invoice on which the products were purchased, then to any other open invoices on the account, beginning with the oldest invoice. Credit Card / EFT: All refunds for purchases made by Credit Card/EFT will be issued as a credit to that same account within a reasonable period of time after inspection of returned products. Cheque: All refunds for purchases paid by cheque, whether prepaid, C.O.D., or account, will be paid by cheque within a reasonable amount of time, after inspection of returned products. Ultralift Australia Pty Ltd Email: sales@ultraliftaustralia.com.au Web: www.ultraliftaustralia.com.au Phone: 61 3 9459 0873 Fax: 61 3 9457 6686 10 Vernon Ave, Heidelberg Heights VIC 3081 Australia
THANKYOU FOR CHOOSING Ultralift Australia Pty Ltd 10 Vernon Ave, Heidelberg Heights VIC 3081 Australia Email: sales@ultraliftaustralia.com.au Web: www.ultraliftaustralia.com.au Phone: 61 3 9459 0873 Fax: 61 3 9457 6686