DRL ENGINEERING OPERATION OFFICES IN HOUSTON AND KUALA LUMPUR CORE TEAM OF EXPERIENCED PROFESSIONALS WORLDWIDE EXPERIENCE OF LEADING PRACTICES

Similar documents
DRL Engineering Deepwater Expertise

Flow Assurance. Capability & Experience

Subsea Structural Engineering Services. Capability & Experience

Flexible Pipe Solutions a competitive approach for Shallow water development. Sylvain Cabalery

Marine Risers. Capability & Experience

Offshore Development Concepts: Capabilities and Limitations. Kenneth E. (Ken) Arnold Sigma Explorations Holdings LTD April, 2013

Offshore Construction Management Services. Capability & Experience

SUBSEA 7 AND GRANHERNE ALLIANCE. Engaging Early to Deliver Value

Evolution of Deepwater Subsea / Offshore Market

Overview of Liwan 3-1 Deepwater Subsea Tieback Gas Development

Floating Systems. Capability & Experience

Integrated Modeling of Complex Gas-Condensate Networks

Background Why? What are the business drivers? Subsea, Surface or FLNG? Subsea Dehydration & The SubCool Hybrid Concept

Next Generation FPSO: The Engineering & Construction Contractor Solution

Discipline. Technology TECHNOLOGY DEVELOPMENT. Technology WITHIN SBM OFFSHORE

A marginal field (re-)development using several alternative methodologies 1

Learn more at

Floating LNG facilities

Pumps and Subsea Processing Systems. Increasing efficiencies of subsea developments

The World Floating Production Report

Dry trees for cost effective solution with the Wellhead Barge: WHB

2018 Tulane Engineering Forum

Presenter: John T. Gremp President and Chief Operating Officer. February 2011

Safety and Environment considerations override all other items and should be considered in all design aspects.

Growing Deepwater Capability Subsea UK 2009 Conference at the 2009 Oil and Gas Asia Exhibition 11 June 2009, Kuala Lumpur

INVESTIGATION OF SLUG FLOW IN DEEPWATER ARCHITECTURES. Y. OLANIYAN TOTAL S.A. France

Optimizing MEG Systems on Long Subsea Tiebacks. Patrick Wan DOT PERTH, Wednesday 28 Nov 2012

Deep offshore gas fields: a new challenge for the industry

Risk Management of the First Deepwater Project in China Asia Offshore Energy Conference September 27, 2012

XXX Development. Facility Feasibility & Option Selection Plan

Brian Roberts Jim O Sullivan

Engineering and Procurement We are designing and purchasing everything we can firmly identify

Prelude FLNG Project. DOT conference presentation. November Jaap de Vries, Prelude FLNG Project Director FINAL

Research for Ultra-Deepwater Production

Industry collaboration to develop next generation subsea (well stream) compression system

Active Heating Potential Benefits to Field Development

Offshore Trends Deep Pockets, Deepwater. Presented by: Mark Peters Group Publisher

ENGINEERING SERVICES CONSULTANCY

Offshore Efficiency Innovation Execution. Oil & Gas

ENGINEERING SOLUTIONS AND CAPABILITIES. Capacity enhancement for deep water operations THE CHALLENGE THE SOLUTION

Click to edit Master title style

Opportunities and Challenges in Deepwater West Africa Projects

Offshore platforms and facilities

Dagang Zhang China-America Frontiers of Engineering Symposium San Diego, USA

Subsea and Export Systems. The world s leading independent provider of subsea and export systems, engineering and technology solutions.

Offshore Energy Solutions. Technologies and products

Offshore. Christian Tribout Senior Vice President, Offshore. Investor Presentation Paris, October 17, New York, October 19, 2007

MARS. Multiple application reinjection system

Survey and Geosciences. Capability & Experience

Deepwater Precommissioning Services

LIBRA PROJECT Production Development Projects: NW Region

Genesis Introduction, Projects and Opportunities. & Friends

Process Solutions for the Oil and Gas Industry

OG21 TTA4: Barents Sea Gas Condensate Field Development business case. Espen Hauge

Perenco UK Ltd. SNS Decommissioning

The New Energy at Global Industries

Engineering. Drafting & Design. Regulatory Interface. Project & Construction Management. Marine Operations Services

Integrated Offshore Solutions. From Wellhead to Market, Anywhere in the World

Contents of the Presentation

Building Subsea Capability in a Major Operating Company

Oil&Gas Subsea Subsea Technology and Equipments

One Wood Group. One Choice.

Deepwater Subsea Tie-Back Flow Assurance Overview M U R P H Y S A B A H O I L C O M P A N Y L T D.

Engineering and technologies Offshore platform/facility provider

SAPURA 3000 VESSEL TRACK RECORD

ENGINEERING SOLUTIONS FOR THE OIL & GAS INDUSTRY

Corporate Profile CALM. Our Activities

Offshore Pipelines. Capability & Experience

Implementing a Deepwater- Pipeline-Management System

Riser & Flowline Intervention Using New Composite Coil Tubing Technology

Operating topsides or onshore. It s a lot easier to picture what is happening within the process..

Reliance Industries Limited. Notice Inviting Expression of Interest

Unlocking potential with Kongsberg Digital Production Performance solutions. Mike Branchflower, Global Sales Manager Flow Assurance Kongsberg Digital

We Deliver We Care.

VIRTUS CONNECTION SYSTEMS Advanced Diverless Connection Solutions for any Subsea Field Application

DEA Technology Forum 17 Nov. 2011

Implementing FPSO Digital Twins in the Field. David Hartell Premier Oil

SUBSEA SYSTEM ARCHITECTURE FOR CORAL SOUTH FLNG

Introduction to Subsea Production Systems. What is Subsea? 02 What is Subsea? DNV GL DNV GL 2013 August 2015

Quad 204 Schiehallion Field Restarting a brownfield subsea development

Subsea Capability Profile

Flexible solutions for your oil and gas needs

ACTEON FLS - DECOMMISSIONING

Project Experience, April 2009

FLOW ASSURANCE FOR OFFSHORE FIELD DEVELOPMENT JUNE 2013, KUALA LUMPUR

DNB s oil and offshore conference. Idar Eikrem, CFO

Bay du Nord Framework Agreement

Company Update. Spill Containment Fast Response to GOM Subsea Oil Spills. Changing the way you succeed.

Getting to Grips with Deepwater Handling Operations

Arctic and Cold Climate. Capability & Experience

Technological and Logistical Challenges during Construction & Installation of Deepwater Mega Subsea Development in West Africa

MOORING SOLUTIONS IN ASIA PACIFIC A SINGLE, LOCAL SOURCE OF MOORING, POSITIONING AND RIG MOVING SERVICES

A WORLD-LEADING SEABED-TO-SURFACE PARTNER

Technip Floating Production: A Comprehensive Portfolio

NEXUS Capabilities and Experience

OFFSHORE SPECIALIST ENGINEERING SERVICES. ZEE Engineering Consultants

Agenda. EnQuest in and beyond Doing business with EnQuest

CAPETANO OIL LIMITED (+233) (+233)

Introduction to Subsea Production Systems. What is Subsea? 02 What is Subsea? DNV GL DNV GL 2013 September 2014

Swiber Holdings Limited 1Q FY08 Results Briefing

Transcription:

DRL ENGINEERING OPERATION OFFICES IN HOUSTON AND KUALA LUMPUR CORE TEAM OF EXPERIENCED PROFESSIONALS WORLDWIDE EXPERIENCE OF LEADING PRACTICES

EXPERIENCE OFFSHORE PROJECTS Petronas Bokor Phase 3 EOR VE Study Murphy Kikeh DTU Spar Options Studies for EOR Facility Owner Engineer assist on Falklands TLP development BC Petroleum ROC Oil FPSO PMT Conversion Team at KSL Yard Talisman Kinabalu Redevelopment Concept Select studies Talisman BK D Platform VE Process & Facility Studies Newfield Blk 310 Sour Gas Platform FE Studies Twinza PNG FE Studies Pasca NGL Recycling & FSO Development Newfield East Piatu Platform VE Process & Facility Studies MP225A Subsea Tie Back Host Modifications Petronas Baronia Platform VE Studies PM lead for Murphy Azurite FDPSO Decommissioning EM of Petrofac FPSO Engineering for Aker in KL Start up Operator PSC Bid Functional Basis & Cost Estimate Husky Energy Madura FPSO Owner Engr & ITT Tender Prep Talisman Kinabalu Platform Debottlenecking FE and Owner Engr Hess North Malay Basin Platform VE & FE Concept Design Studies Ophir RSC Peer Review and PM Support Services DEEPWATER ALNG LNG Hub Concept Design SK Energy B15 Concept Select to Pre Feed Design Package CNOOC Liwan CPF Platform Cost Reduction Study Enquest Tj Baram RSC Ph 1 PM Services KBB Project Close Out Report North Rankin B Project Close Out Benchmarking

DEEPWATER EXPERIENCE Stones Gulf of Mexico FPSO Project Health Check BHP Mad Dog 2 Gulf of Mexico Semi Submersible Project Health Check Shenzi TLP Topside Lead Position Browse FLNG Near Field Cost Estimate Noble Tamar FLNG OE Program Risk Assessment Gumusut and Malikai Decommissioning Cost Estimates Brunei Merpai / Meragi Sub Sea Tie Back Cost Estimate KPOC KME Subsea Tie Back Project Health Check KME Development Scenario Cost Estimates Woodside Lambert Subsea Tie Back Project Health Check Malikai Final Investment Decision Cost Estimate Majoram and Rosmari Tension Leg Platform Cost Estimates (Malaysia) Concerto Development Cost Estimates Inpex Abadi Full Field Development Cost Estimate System Selection Brunei Laksa FPSO Cost Estimate INPEX ICHTHYS Project Cost & Schedule Impact Assessment Sea Lion Tension Leg Platform Project Health Check Woodside Persephone Subsea Tie Back Project Health Check DEEPWATER Kekek Development Cost Estimate Kikeh Gumusut Subsea Tie Back Decommissioning Cost Estimate FLNG Cost and Schedule Benchmarking Exmouth Plateau System Selection Cost Estimates Limbayong Cost Estimates for Option Selection Noble Equatorial Guinea Basin Option Analysis Noble Energy Leviathan DW FPSO & FPU Field Dev & PMT team

DRL CORE ACTIVITIES 1 2 3 4 5 CONCEPT ENGINEERING ENGINEERING STUDIES VALUE ENGINEERING & COST REDUCTION PROJECT BENCHMARKING & COST ESTIMATING PROJECT MANAGEMENT ONSHORE AND OFFSHORE OIL AND GAS PROJECTS

CONCEPT ENGINEERING DRL Concept Engineering Focus: 1 DRL apply a stepwise gate process to the Concept Select process to avoid recycle Project Feasibility Assessment (Commercial and Technical); Concept Identification & Selection: Export routes Process & Technology Options, Layout Studies; CAPEX / OPEX / Product Revenue Evaluation Concept Optimisation: Engineering definition, Cost Sensitivities, Schedule Debottlenecking Studies; Risk Evaluation (Commercial and Technical); Workshop Facilitation/Participation

CONCEPT ENGINEERING 1 DRL specializes in bringing discoveries to fruition through a methodical and systematic Conceptual Engineering process. Deepwater Malaysia Concept Screening DRL methodology and experience includes brownfield as well as greenfield, de bottle necking and increased oil recovery projects

CONCEPT ENGINEERING 1 Concepts are identified, screened and defined function, scope, cost and schedule are established.

Equatorial Guinea Basin DRL personnel led the Front End Studies and Option Selection

Field Building Blocks

'C' PLATFORM Alba Condensate EG, W Africa TEST SEPARATOR PIG LAUNCHER SLUG CATCHER PIG RECEIVER 20,000 BPD EXPANSION LEGEND 2-STAGE COMPRESSION EXISTING STAGE-1 (EPS) 250 M/D REINJECTION TEG GLYCOL/CONDENSATE SEPARATOR STAGE-2 350 M/D REINJECTION I.P. BOOSTER COMPRESSION GAS PLANT MOLE TRAINS 1 & 2 SIEVE (TURBO- EXPANDER) INLET SEPARATOR DRL personnel developed the Front End Design for this major Condensate recycling Project LPG STORAGE

Newfield Blk 310 Sour Gas FE Studies 12

Talisman PM3CAA Southern Field IOR

Pasca Gas Recycling - PNG

CONCEPTUAL FE DESIGNS Deepwater Concept Options 15

DRL CORE ACTIVITIES 1 2 3 4 5 CONCEPT ENGINEERING ENGINEERING STUDIES VALUE ENGINEERING & COST REDUCTION PROJECT BENCHMARKING & COST ESTIMATING PROJECT MANAGEMENT ONSHORE AND OFFSHORE OIL AND GAS PROJECTS

Dynamic Simulation experiences; Dynamic Simulation Dynamic modelling of production tubing, multi phase risers, pipelines, piping networks transient and steady state operating modes Slug flow analysis in pipelines, flowlines and risers Gas lift optimisation and well unloading Gas pipeline dynamic response and line pack analysis Topsides dynamic process modelling startup, shutdown, ramp up, ramp down, blowdown and staggered flare operation Compressor train modeling for verification of controls response to upset (antisurge and capacity control, train, load sharing, interstage feed controls) 17

Dynamic Simulation Dynamic Simulation 18

Dynamic Simulation Dynamic Simulation 19

Flow Assurance Studies Flow Assurance experiences; Fluid characterization (match lab analysis data) Transient analysis to determine pipeline operability, slugging during normal/turndown conditions and pigging modes of operation Definition of associated offshore/onshore facilities such as slugcatcher sizing, slug suppression controls Compositional tracking (e.g. MEG tracking) within a multiphase pipeline Wax deposition prediction (e.g. Wax Deposition Rates, no touch time, restart procedures) Pipeline cooling rate, impact on high pour point production and pipeline restart procedures Hydrate management for the pipeline, including hydrate expectancy, hydrate control philosophies and inhibitor storage and injection requirements Pressure surge for HIPPS consideration Pipeline Internal Corrosion Study 20

Projects Fluid Characterization & Flow Assurance Flow Assurance Studies 21

Flow Assurance Studies Projects Hydraulic & Corrosion Study 22

DRL CORE ACTIVITIES 1 2 3 4 5 CONCEPT ENGINEERING ENGINEERING STUDIES VALUE ENGINEERING & COST REDUCTION PROJECT BENCHMARKING & COST ESTIMATING PROJECT MANAGEMENT ONSHORE AND OFFSHORE OIL AND GAS PROJECTS

VALUE ENGINEERING & COST REDUCTION DRL Value Engineering Focus Functional Basis Optimisation; Process Simplification Technology & Equipment Selection; Fit for Purpose Design Approach; 2 Application of Codes and Standards; Layout Optimisation; Sparing Philosophy; Design Margins; Scope is the biggest driver of Cost DRL has the experience to identify the cost drivers for a specific concept or design and the know how to apply the best industry practices to reduce costs without loss of functionality.

LAYOUT EXPERTISE 2 Layout efficiency is a key factor in cost effective developments Insert TOM comparison layout slides PCSB Baronia Topsides Reduced from 12,400 MT to 9,200 MT FOR: 25

INTEGRATED TEAM WITH OWNER 2 DRL works with Clients, not just for Clients, to achieve the best possible results for their projects. HESS NMB VE STUDY Topsides Optimization

NMB VE STUDY TOPSIDES OPTIMIZATION BASE CASE DESIGN VE OPTIMISED DESIGN DECK BOX SIZE DECK BOX HEIGHT JACKET DIMS AT TOP = 98m X 47m = 24m = 68m x 47m DECK BOX SIZE DECK BOX HEIGHT JACKET DIMS AT TOP = 82m x 22m = 24m = 74m x 22m TOPSIDES FOOTPRINT = 17427m2 TOPSIDES FOOTPRINT = 7405m2 OVERALL TOPSIDES AREA REDUCTION ORIGINAL FOOTPRINT 17427m² - OPTIMIZED FOOTPRINT 7405m² AREA REDUCTION - 10022m² POTENTIAL WEIGHT SAVINGS BASED ON 700 kg/m² FOR BULKS AND STEELWORK ONLY Approx. 6000Te+

TML Bunga Raya BK D VE STUDY TOPSIDES OPTIMIZATION LAYOUT - AREA REDUCTION AND POTENTIAL WEIGHT SAVINGS OVERALL TOPSIDES AREA REDUCTION (WITH REMOVAL OF COOLER DECK) ORIGINAL FOOTPRINT 8530m² - OPTIMIZED FOOTPRINT 5890m² AREA REDUCTION - 2640m² (31%) POTENTIAL WEIGHT SAVINGS BASED ON 750kg/m² FOR BULKS AND STEELWORK ONLY Approx. 2000Te PLUS equipment weight reductions (250 Te)

GOM DW Semi Host Slimdown

Example Deck Layout Efficiency Contractor X Base Case Deck Design Main Steel Dimensions = 388 0 x 282 0 Deck Split = 3 Upper Deck Footprint= 109,416 sq. ft. (10165 M2) Lower Deck Footprint = 115,605 sq. ft. (10740 M2) Total = 225,021 sq. ft. (20905 M2) DRL Deck Design. Main Steel Dimensions = 309 0 x 240 6 Deck Split = 2 Upper Deck Footprint= 78,577 sq. ft. (7300 M2) Lower Deck Footprint = 87,187 sq. ft. (8100 M2) Total = 165,765 sq. ft (15400 M2) Topside Dry Weight = 23,600ST Topside Dry Weight = 19,6000ST Delta Footprint = 63,934 sq. ft. (5856 m2) Base Case Topside Layout 40% Larger Topside Weight Savings 4000ST Hull Weight Savings 3000ST Slide 30

Topsides Layout Upper Deck Laydown Umbilicals Umbilicals Process Support E/I/T Area Utilities Flare Riser Pull In L.Q. Umbilicals Umbilicals Laydown Umbilicals Slide 31

Topsides Layout Lower Deck Slide 32

APPLYING BEST INDUSTRY PRACTICES Jack Up Installed WHP WHP PLATFORMS DRL VE study for Husky Madura 2 DRL has knowledge of a wide range of low cost technical solutions and are impartial to select the best available for the required application

DRL CORE ACTIVITIES 1 2 3 4 5 CONCEPT ENGINEERING ENGINEERING STUDIES VALUE ENGINEERING & COST REDUCTION PROJECT BENCHMARKING & COST ESTIMATING PROJECT MANAGEMENT ONSHORE AND OFFSHORE OIL AND GAS PROJECTS

DRL Benchmarking and Cost Estimation Scope Benchmarks for; Total Installed Power, Throughput, Topside Weight, Cost Benchmarks for; Topsides by weight, pipelines, moorings, subsea, Schedule Benchmarks for; and many more. BENCHMARKING & COST ESTIMATING DRL s consistency in data gathering helps ensure any project is benchmarked against appropriate peers. Overall project, FID to first cut steel, Fabrication, 3

3 DRL has collated an extensive database of real project information and developed a structured methodology for project analysis the result is a powerful set of tools for project benchmarking and measurement.

BENCHMARKING PROJECT ANALYSIS 3 Correctly applying the appropriate set of metrics to a project can show the project performance, identify areas for improvement and reveal risks.

PROJECT SPECIFIC BENCHMARKING 3 DRL s benchmarking can be tailored to be concept specific for key factors; platform type, fabrication location, scale, water depth and more.

BENCHMARKING YOUR PROJECT 3 DRL can analyze, benchmark and cost estimate your project given minimal conceptual information or based on detailed design engineering.

MORE THAN BENCHMARKING.. TRAINING Data Collection Benchmarking Metrics Project Concepts Cost Efficiency Estimating Tools COST ESTIMATING PEER ASSISTS & INVESTMENT DECISION Providing Global Advice : Scope Execution Strategy Cost and Schedule Identify Opportunities & Risks More than BENCHMARKING SCOPE BENCHMARKING COST BENCHMARKING Estimating Tools : Scope Development Cost Development (Deep Water, Shallow Water, Brownfield & Subsea) Regional Norms SCHEDULE BENCHMARKING 40

COST ESTIMATION 3 DRL cost estimates are established based on data of actual achieved costs on previous projects. Deepwater TLP Malaysia Cost Estimating

COST ESTIMATION 3 DRL cost estimates are established based on data of actual achieved costs on previous projects. Deepwater Malaysia Development Scenario Cost Estimating Leading to System Selection

BROWNFIELD AND GREENFIELD Cost Estimating Methodologies 3 DRL has a suite of cost estimation tools to suit high level of detailed cost estimates for both new and brownfield projects.

Deepwater Cost Estimating Model Tool Output Cost per Concept Type DRL s Deepwater Cost Estimating Model can compare project costs for different types of concept. 3 www.drl-engineering.com

DRL CORE ACTIVITIES 1 2 3 4 5 CONCEPT ENGINEERING ENGINEERING STUDIES VALUE ENGINEERING & COST REDUCTION PROJECT BENCHMARKING & COST ESTIMATING PROJECT MANAGEMENT ONSHORE AND OFFSHORE OIL AND GAS PROJECTS

PROJECT MANAGEMENT DRL Project Management Services Leadership Positions in Owner PMT Project Management; 4 DRL has taken up key roles in Owners Project Management teams for numerous Clients on offshore projects and regularly provide complete project management oversight for onshore projects. Engineering Management and Expertise; Project Coordination; Project Services: Cost Control; Planning / Schedule Control; Construction Management; Commissioning & Start Up Services

Project Management Project Management key elements: PODC PLAN/ ORGANIZE / DIRECT / CONTROL PLAN Project Planning ORGANIZE Project Organization DIRECT Project Direction Project Management Services from CONCEPT THROUGH TO OPERATIONS CONTROL Project Control Assess Feasibility VE Studies Select Definition and Execution Contracting Strategy Benchmark Costing Global Pricing Tender Documents Market Assessment Bidder PQ CP Planning Tender Evaluations Mechanical Completion Installation & Commissioning

ROC DIALOGUE FPSO KSL YARD PMT

DRL managing FPSO Shipyard Conversion At Keppel Taus Yard, Singapore Eli Xanthopoulos, PM

DRL PROJECT MANAGEMENT The giant Leviathan field (17 TCF) 2000 Mmscfd Gas Production FPSO LEVIATHAN FPSO DRL Personnel lead roles in Owner PMT Steve Craig, PM Chris Lyttle Hull Delivery Manager Colby Hafner Safety QRA Vince Page Rotating Machinery

Fieldwide Basis Design Databook

Overall Flow Scheme

LEVIATHAN FPSO Spread Moored VLCC with SCR Riser System 2000 Mmscfd Gas Facility 28,000 MT Topsides

A New Approach to Layout Safety The earlier in design that layout safety is considered the more inherently safe you can make the facility. Waiting on fire and blast studies can result in wasted engineering hours and expensive and less effective mitigations such as fire and blast walls. We estimate a number of risks of each individual module relative to each other based on various design parameters early in design. Major facility risks are comprised of the interactions of module risks with adjacent modules, risers, and manned areas. Arranging modules in a way that minimizes the impact of these interactions is the key to an inherently safer layout.

Layout Safety Software Using CRUX Layout Safety Software we can create and compare multiple layout options quickly and earlier in design than ever before. Visualize which modules are contributing to each risk. Create a facility specific layout philosophy. Address layout safety early to reduce project cost and increase inherent safety.

DRL PROJECT MANAGEMENT SUPPORT CENDOR FPSO MALAYSIA John Matchett DRL Engineering Manager for the Cendor FPSO Detailed Engg

MP225A Subsea Tie Back DRL Engineering prepared the FEL 2 Engineering & Planning for DW Subsea tieback on MP225A.

DRL PROJECT MANAGEMENT SUPPORT HUSKY MADURA FPSO DRL Providing PMT Assistance for: Value Engineering Lease Tender Contract Preparation Peer Reviews

PLAN THE WORK WORK THE PLAN